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FLOWSIC500

Ultrasonic Gas Flow Meter with

Optional Volume Conversion

Installation

Operation

Maintenance

O P E R A T I N G I N S T R U C T I O N S

Related Manuals for SICK FLOWSIC500

Summary of Contents for SICK FLOWSIC500

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Title Page O P E R A T I N G I N S T R U C T I O N S FLOWSIC500 Ultrasonic Gas Flow Meter with Optional Volume Conversion Installation Operation Maintenance…
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© SICK Engineering GmbH. All rights reserved. Volume conversion as function of the temperature and a fixed pressure value and with consideration of the compression factor FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
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Risk or hazardous situation which could result in severe personal injury or death. CAUTION Hazard or unsafe practice which could result in personal injury or property damage. NOTICE Hazards which could result in property damage FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 4: Table Of Contents

Fitting the FLOWSIC500 in the pipeline ……..
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FLOWSIC500 menu ……..
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Volume conversion (device option) spare parts ……106 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
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Installation examples …………119 Connection diagrams for operation of the FLOWSIC500 in accordance with CSA . 122 Connection diagrams for operation of the FLOWSIC500 in accordance with ATEX/IECEx .
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Contents FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 9: Important Information

Important Information FLOWSIC500 Important Information Main hazards About this document Intended use Responsibility of user FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 10: Main Hazards

Make sure that your FLOWSIC500 is equipped with optically isolated inputs and outputs: ▸ Check the type code, position 23 «I/O», on the type plate (→ Fig. 2) of your FLOWSIC500: – FLOWSIC500 with interface configurations F, G H, I and J have optically isolated inputs and outputs.
Page 11: Intended Use

1. 3 Purpose of the device 1.3.1 The FLOWSIC500 serves for measuring the gas volume, volume flow rate and gas velocity of natural gas in pipelines. The FLOWSIC500 with optional volume conversion serves for measuring the gas volume and converting the gas volume measured to base conditions as well as registering data on meter readings, maximums and other data.
Page 12: Operation In Potentially Explosive Atmospheres

The operator should install a suitable filter or cone screen ahead of the gas flow meter when the gas is contaminated. NOTICE: ● The FLOWSIC500 is suitable for use in pressurized lines within the parame- ters specified in the device. The device complies with Pressure Equipment Directive 2014/68/EU.
Page 13: Cleaning

The manufacturer bears no responsibility for any other use. ▸ Do not carry out any work or repairs on the FLOWSIC500 not described in this manual. ▸ Do not remove, add or change any components in or on the FLOWSIC500 unless such changes are officially allowed and specified by the manufacturer.
Page 14: Additional Documentation/Information

● Printout of the Data Book ● Product CD with: – Operating Instructions – Operating program FLOWgate500 – FLOWgate500 Software Manual – Key code – Instructions for Kamstrup test valve BDA04 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 15: Product Description

Product Description FLOWSIC500 Product Description Operating principle Device components Meter sizes Power supply Interfaces Device option: Volume conversion Totalizers Logbooks and Archives Parameter protection Sealing FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 16: Operating Principle

The FLOWSIC500 calculates the volume flow rate internally from the gas velocity and the diameter of the measuring section of the gas flow meter.
Page 17: Flowsic500 Measuring System

Depending on the version, the adapter is designed for assembly on line flanges PN16 in accordance with DIN EN1092-1, CL150 in accordance with ASME B16.5, or 1.6MPa in accordance with GOST 12815-80. Fitting lengths available: → p. 117, §9.4. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 18: Gas Flow Meter

LF pulses Malfunction Serial RS485 ● Information on explosion-technical characteristics and rated voltage → p. 37, §3.4. ● Details on standard interface configurations available → p. 42, §3.4.6. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 19: Pulse And Status Outputs

Product Description Pulse and status outputs 2.5.1 FLOWSIC500 has 4 digital switching outputs. Digital switching outputs DO_0, DO_2 and DO_3 are electrically isolated according to EN 60947-5-6. Alternatively, digital switching outputs DO_2 and DO_3 can also be configured as Open Col- lector.
Page 20: Device Option: Volume Conversion

The FLOWSIC500 checks the permissible entry limits of the parameters for the selected calculation method. If one of the entry values is outside the limit values, the FLOWSIC500 switches to malfunction state and uses the fixed value of the compressibility factor for cal- culation of the basis volume.
Page 21: Integrated Pressure And Temperature Transmitters

2 Kamstrup test valve BDA04 3 Temperature transmitter A three-way test valve (→ Fig. 6) that is fitted next to the FLOWSIC500 is used for gas tem- peratures to -40°C. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 22: Totalizers

Device status and totalizers used 2.7.1 Various volume totalizers are fitted on the FLOWSIC500 depending on the configuration. Meter V is used in the configuration as gas flow meter. If the gas flow meter has a malfunc- tion, the measured volume is also recorded in the error volume counter errV.
Page 23: Reverse Flow

All events with timestamp, user logged on and totalizer reading, max. number of entries: 1000 When the Event logbook is 90% full, the FLOWSIC500 changes to device status «Warn- ing», warning W-2001 is shown on the display. When the Event logbook is full, the FLOWSIC500 changes to device status «Malfunc- tion», error E-3001 is shown on the display (→…
Page 24: Parameter Protection

V (for gas flow meters) or Vb (for gas flow meters with device option volume conversion) and the logged on user. The Metrology logbook can have a maximum of 100 entries. The FLOWSIC500 switches to status «Warning» when the Metrology logbook is full.
Page 25
Unit for temperature values, used for entry and display Gas hour Billing hour for the day archive Gas day Billing day for month archive Measuring period Period for billing archive FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 26: Sealing

Sealing 2. 1 0 The FLOWSIC500 is secured at the factory with a seal on the cover. Gas flow meter and adapter can be secured at the joint by a user seal (adhesive label) glued with approximately equal spread on gas flow meter and adapter.
Page 27
Fig. 10 Seal on the temperature transmitter (example) 1 Temperature transmitter 2 Locknut 3 Wire seal FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
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1 Pressure transmitter 2 Kamstrup test valve BDA04 3 Wire seal 4 Wire loop NOTICE: Make sure that the wire loop is placed tight around the pressure transmitter. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 29: Installation

Installation FLOWSIC500 Installation Hazards during installation General information Mechanical installation Electrical installation External pressure and temperature transmitters installation FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 30: Hazards During Installation

Inspect for transport damage when unpacking the device. ▸ Document any damage found and report this to the manufacturer. NOTICE: Do not put the FLOWSIC500 into operation if you notice any damage! ▸ Check the scope of delivery for completeness. The standard scope of delivery comprises: ●…
Page 31: Transport

DIN EN 1591-4. The FLOWSIC500 normally does not need straight inlet and outlet sections and can be fit- ted directly after bends in the pipe.
Page 32: Choosing Flanges, Gaskets And Other Components

Class 150 / ASME B16.5 2″/ Cl150 3″/ Cl150 novapress® FLEXIBLE/815 4″/ Cl150 6″/ Cl150 [1] Da = outer diameter, Di = inner diameter, S = thickness, → Fig. 12 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
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Installation Fig. 12 Dimensions of gaskets FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 34: Fitting The Flowsic500 In The Pipeline

3.3.3 NOTICE: The lifting lug is designed for transporting the measuring device only. Do not lift or transport the FLOWSIC500 with additional loads using this lug. ▸ The FLOWSIC500 must not swing or tilt on the hoisting equipment during transport.
Page 35
[mm] [in] [mm] [in] [mm] [in] DN50/2″ 11.81 13.39 7.87 DN80/3″ 18.11 20.08 9.84 DN100/4″ 20.47 22.44 12.6 DN100/6″ 20.47 22.44 12.6 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
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3.3.3.3 1 Select suitable bolts. Recommended bolts → Table 7. 2 Use the hoisting equipment to position the FLOWSIC500 in the desired location in the pipeline. Lay the pipelines without tension to the device to be installed! 3 Insert and align the gaskets.
Page 37: Electrical Installation

The documentation for zone categorization in accordance with IEC60079-10 must be available ▸ The FLOWSIC500 must have been checked for suitability for the actual installation loca- tion and the Ex marking on the device must match the requirements. ▸ After installation and before initial start-up, the complete equipment and the system must be inspected in compliance with IEC 60079-17.
Page 38
– Air with normal oxygen content, normally 21 percent by volume The ambient temperature must be within the range specified on the type plate. The gas flow meter becomes part of the pipeline as soon as the FLOWSIC500 is installed in the pipeline.
Page 39: Criteria For Electrical Connection

Opening and closing the electronics cover 3.4.3 The Ex i terminal compartment of the FLOWSIC500 can be accessed after the electronics cover has been opened. The cover may also be opened in the hazardous area when under voltage. However, safe separation between the various intrinsically safe power circuits must not be breached.
Page 40: Rotating The Control Unit

4 display screws 3 Rotate the display in the desired direction. 4 Tighten the display screws evenly. Tightening torque: 1.0 Nm (9 lbf in) 5 Close the electronics cover again. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 41: Electrical Connections

Installation Electrical connections 3.4.5 The FLOWSIC500 interfaces are accessible from the outside via external plug-in connec- tors. Fig. 18 Connections 1 Plug-in connector 1 (B-coded): External power supply and signal output 2 Plug-in connector 2 (A-coded): Signal output 3 Ground screw 4 Connections for pressure/temperature transmitters (optional) Fig.
Page 42: Pin Assignment Of Plug-In Connectors

= 0.7 mA DO_3- LF pulses Passive, electrically isolated, configu- rable as OC (Open Collector)* or NAMUR, see Configuration 1 for oper- DO_3+ ating parameters * Standard configuration FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 43: Cable Specifications

Internal terminal assignment→ p. 118, §9.5 Cable specifications 3.4.7 When the plugs available from SICK are used, a shielded control cable with 4×0.25 mm cross-section, with PVC insulation and approx. 5 mm outer diameter is required. WARNING: Requirements on cables and installation ▸…
Page 44: Operation With External Power Supply

2 Connect the back-up battery (part No. 2065928) to connection BAT2 in the terminal compartment (→ Fig. 22). 3 Close the electronics cover again. Fig. 22 Connected back-up batteries FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 45: Operation With Batteries

2 Insert the battery packs as shown and connect to connections BAT1 and BAT2 in the terminal compartment. The FLOWSIC500 is initialized. Fig. 23 Connected battery packs 3 Close the electronics cover again. 4 Set the date and time (→ p. 54, §4.1). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 46: Installing The External Pressure And Temperature Transmitters

3.5.1 Fit the plug-in connector cover before installing the transmitters. 1 Guide the transmitter plugs through the openings in the plug-in connector cover. Fig. 25 Plug-in connector cover FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 47
3 Push the plug-in connector cover over the plugs and fasten with both capstan screws. Fig. 27 Fastening the plug-in connector cover 1 Capstan screw 2 Plug-in connector cover FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 48: Installing The Pressure Transmitter

It is recommended to connect the pressure transmitter with the three-way test valve or with the FLOWSIC500 so that there is a downward slope from the pres- sure transmitter to the connection point and from the three-way test valve to the FLOWSIC500.
Page 49
Installation Table 13 Kamstrup test valve BDA04 positions Measuring posi- Pressure transmitter tion FLOWSIC500 Test pressure Test position Pressure transmitter FLOWSIC500 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 50
Here, a conventional three-way test valve is used. Install the three-way test valve with pressure transmitter fitted at a suitable location next to the FLOWSIC500. A pressure line serves to connect the pressure measuring connection of the FLOWSIC500 to the three-way test valve.
Page 51
1 Remove the dummy plug on the pressure measuring port marked “P ”. 2 Fit the pressure transmitter. Fig. 30 Installation without three-way test valve 1 Pressure transmitter FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 52: Installing The Temperature Transmitter

1 Insert the temperature transmitter into the immersion sleeve to the stop. 2 Tighten the locknut. 3 Have the wire seal attached by a calibration inspector (→ Fig. 10). Fig. 31 Installing the temperature transmitter 1 Temperature transmitter FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 53: Start-Up

Start-up FLOWSIC500 Start-up Sequence of start-up Setting the date and time Configuring volume conversion (device option) Checking the device status FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 54: Sequence Of Start-Up

Setting the date and time 4. 2 Date and time must be set after the power supply has been connected. The FLOWSIC500 displays error E-3007 («Time» invalid) until the time has been set. Detailed information on operating using the display and on menu navigation →…
Page 55: Configuring Volume Conversion (Device Option)

1 Log on as «Authorized user» (→ p. 72, §5.2.7). 2 Start the configuration mode → p. 72. 3 In the FLOWSIC500 menu, switch to submenu «Pressure parameters» or «Temperature parameters» 4 Select the view «p Fixed value» or «T Fixed value».
Page 56: Configuring The Gas Composition

– Contact SICK Customer Service for any malfunctions you cannot clear yourself (→ p. 78, §6.1, “Contacting Customer Service”). 4 The event overview can be reset when all warnings and errors have been cleared (→ p. 73, §5.2.12). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 57: Operation

Operation FLOWSIC500 Operation Control unit Operating using the display Operating using the optical data interface FLOWgate500 operating software Parameter protection FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 58: Control Unit

Toggles between single menu entries ter by 1, toggles between several selec- on one level  tion options. ENTER Calls a submenu, starts edit mode. Confirms an input. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 59: Display In The Symbol Bar

● The last segment of the battery symbol starts to blink when the battery fill level drops below 10%. ● When the battery is completely empty, the empty battery symbol blinks and the FLOWSIC500 has switched to the second battery. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 60: Main Screen (Without Device Option Volume Conversion)

→ «Resetting the event summary» (p. 73). NOTICE: A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter (e. g. Q!). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 61
Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 73, §5.2.12 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 62: Main Display (With Device Option Volume Conversion)

Q = Volume flow at measurement conditions Qb = Volume flow at base conditions 0.000 m3/h 0.000 m3/h SOS = Sound velocity currently measured VOG = Gas velocity currently measured 430.00 m/s 0.000 m/s FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 63
→ «Resetting the event summary» (p. 73). NOTICE: A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter (e. g. Q!). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 64
● ● Heating value unit ○ ○ ● ● FLOWSIC500 menu: Pressure parameters ○ ○ ○ ○ → p. 70, §5.2.6.6 p Sensor type ○ ○ ○ ○ FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 65
Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 73, §5.2.12 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 66: Configuration Of Main Display

● Date, time (line 2 – SICK standard) ● Pressure p ● Temperature T ● Conversion factor C ● Compressibility factor K ● Volume flow rate Q ● Base flow Qb ● VOG ● SOS FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 67: Flowsic500 Menu

Minimum operating overpressure Max. oper. pressure Maximum operating overpressure Meter factor Pulse valency, relation between frequency and flow [Imp/m Frequency at Qr Frequency for overload flow Qr=1.2 Qmax FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 68
Temperature (measurement) Temperature (base) Velocity of Gas Speed of Sound K-factor (fixed) Conversion factor Z (measurement) Z (base) LCD test Display test → «Testing the display» (p. 74) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 69
Select from: 3 s, 10 s, 20 s, 30 s, 60 s K-factor (fixed) Entry of K factor for method «Fixed value» when the calculation of the K- factor is incorrect. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 70
Select from: Default, ° C, ° F, K, °R Default = Standard setting according to selected unit system (SI or Impe- rial), configured in accordance with the order FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 71
Measuring range: 1 … 28 Default: 1 Measuring period Defines the period for the billing archive Select from: 3 min, 5 min,15 min, 30 min, 60 min Default: 60 min FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 72: Changing The User Level

5 Confirm with ENTER. The display texts are now shown in the selected language. Changing the device mode 5.2.9 On the FLOWSIC500, the device modes Configuration and Calibration can be activated independently from each other. Starting and terminating configuration mode 5.2.9.1 Start configuration mode 1 Switch to the «Device mode”…
Page 73: Changing Parameters

In calibration mode, message «CALIBRATION MODE» blinks on the main display with the meter factor now effective for the calibration (set at the factory). The FLOWSIC500 outputs test pulses with a maximum possible frequency of 2 kHz at 120% Q max.on digital switching output DO_1 (→ p. 42, §3.4.6.1).
Page 74: Confirming Battery Replacement

2 Call up «LCD Test”. 3 Press ENTER to start the display test. All display segments on the display are activated and deactivated three times. Defective display segments can thus be detected. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 75: Operating Using The Optical Data Interface

A data connection can be established with the device using the optical data interface and the infrared/USB adapter HIE-04 (part no. 6050502). This interface serves to configure the FLOWSIC500. The infrared adapter has a USB 2.0 interface. This interface provides the connection to the PC and transfers the FLOWSIC500 data.
Page 76
Operation FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 77: Clearing Malfunctions

Clearing Malfunctions FLOWSIC500 Clearing Malfunctions Contacting Customer Service Status messages Additional messages in the Event logbook FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 78: Contacting Customer Service

→ p. 85, §7.3.2 “Changing the battery packs” W-2018 External power supply failure. Check the connection and function of the external power supply. → p. 44, §3.4.8 “Operation with external power supply”. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 79
E-3021 = Gas pressure is below the alarm limit E-3022 = Gas pressure is above the alarm limit E-3021 Check the set alarm limit values. E-3022 → p. 70, §5.2.6.7 «Temperature parameters» FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 80: Additional Messages In The Event Logbook

Additional messages in the Event logbook 6. 3 The FLOWSIC500 saves all status messages (→ p. 78, §6.2) as well as further supplemen- tary messages concerning events and status changes in the Event logbook. Each message code is supplemented with a (+) or (-) to identify an incoming message = (+) or an outgoing message = (-).
Page 81: Maintenance And Meter Replacement

Maintenance when using external power supply Maintenance when using battery power supply Meter exchange Function check of a pressure or temperature transmitter Exchanging an external pressure or temperature transmitter FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 82: Information On Handling Lithium Batteries

It is recommended to contact the local EPA office. Refer to FLOWSIC500 user manual for further information. Description Variable Serial No. Date QR-Code Order No. + FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 83: Information On Storage And Transport

▸ If anything is unclear, contact the local office of the Environmental Protection Agency (EPA). In other countries: Please observe national regulations for the disposal of lithium batteries. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 84: Maintenance When Using External Power Supply

7 Confirm battery replacement on the display (→ p. 74, §5.2.13). NOTICE: The battery symbol on the display shows full straight away after the battery change. The check whether the battery is really operational then takes 20 minutes. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 85: Maintenance When Using Battery Power Supply

Only loosen one connection at a time to ensure continuous voltage supply! If both battery packs are to be exchanged at the same time, first replace the empty battery pack and then the still used battery pack. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 86
4 Remove the battery pack and replace by the new one. 5 Reconnect the electrical system. The FLOWSIC500 now continues to use the second battery pack and then switches back to the new battery pack. 6 Close the electronics cover (→ p. 39, §3.4.3) 7 Confirm battery replacement on the display (→…
Page 87: Meter Exchange

(→ p. 90, §7.4.6). 8 Check the function of the gas flow meter (→ p. 99, §7.4.11). 9 If necessary, secure metrologically (→ p. 99, §7.4.12). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 88: Required Tools And Auxiliary Material

● Silicone grease ● Leak detection spray ● Anti-seize paste, metal-free or suitable for aluminium, e.g. OKS 235, to prevent thread mountings seizing up NOTICE: Do not use copper paste! FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 89: Overview

1 Securing screws 6 Connecting pieces with seals 2 Ripplock washers 7 Adapter 3 Center bolt 8 Locking cap 4 Ripplock washer 9 Test cap 5 Gas flow meter FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 90: Back-Up Of User-Specific Configuration Of Installed Gas Flow Meter

Remove the battery packs and dispose of or store properly according to → p. 82, §7.1. SICK recommends inserting new batteries during every meter replacement. 6 Close the electronics cover again (→ p. 39, §3.4.3). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 91: Removing The Installed Gas Flow Meter

Secure the gas flow meter before loosening the screw fitting, e.g. by sup- porting the gas flow meter or with the help of another person holding the gas flow meter. 2 Unscrew the closure cap. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 92
The center bolt pushes the seals upwards and lifts the gas flow meter approx. 5 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 93
11 Secure the removed gas flow meter with the transport protection before shipping: – Fit the gas flow meter on the transport protection. – Secure the gas flow meter with the strap provided. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 94
Operation in leaky condition is not allowed and potentially dangerous. ▸ In this case, the adapter has to be exchanged. ▸ Please contact your local SICK Customer Service. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 95: Installing The Replacement Gas Flow Meter

7 Carefully fit the gas flow meter on the adapter. Pay attention to the correct orienta- tion of the gas flow meter. The posi- tion of the center bolt allows only one fitting direction. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 96
12 Then tighten the securing screws with the Allen key to the specified tightening torque. Meter size Tighenting torque [Nm] DN50 DN80 DN100 DN150 13 Check the leak tightness, → p. 97, §7.4.10. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 97: Performing A Leak Tightness Check

– When no gas escapes from the opening of the test cap, see → p. 98, §7.4.10.1 – When gas escapes from the opening of the test cap, see → p. 98, §7.4.10.2. FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 98
When the sealing elements are damaged, a new seal set is available as spare part. Meter size Item number DN50 2076394 DN80 2076395 DN100 2076396 DN150 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 99: Checking The Function Of The Gas Flow Meter

(→ p. 26, §2.10). ▸ When the parameter locking switch has been opened during the meter replacement, secure the parameter locking switch anew metrologically (→ Fig. 9, p. 27). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 100: Function Check Of A Pressure Or Temperature Transmitter

7 Install a new pressure transmitter on the pressure measuring port marked “P ” → p. 48, §3.5.2. 8 Enter the serial number of the new transmitter in the FLOWSIC500 with the operating software FLOWgate500. 9 Check the function by comparing the operating point or checking the display value (remove adapter on test connection) against a reference measurement.
Page 101: Exchanging The Temperature Transmitter

6 Screw the plug-in connector cover tight. 7 Fit the new temperature transmitter in the protective tube → p. 52, §3.5.3. 8 Enter the serial number of the new transmitter in the FLOWSIC500 with the operating software FLOWgate500. 9 Check the function by comparing the operating point or checking the display value (remove adapter on test connection) against a reference measurement.
Page 102
Maintenance and Meter Replacement FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 103: Accessories And Spare Parts

Accessories and Spare Parts FLOWSIC500 Accessories and Spare Parts Accessories Spare parts FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 104: Accessories

Tamper-proof protection of connectors 2067397 Elgas midiDatcom: Battery powered Data Logger with integrated GSM/GPRS 6058324 modem; ATEX II 1G Ex ia IIA T3 Ga; Battery lifetime > 5 years FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 105: Volume Conversion (Device Option) Accessories

Transport protection for gas flow meter, rated width DN80/3 2079001 Transport protection for gas flow meter, rated width DN100/4″ 2079022 Transport protection for gas flow meter, rated width DN150/6″ FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 106: Spare Parts

Sealing plug G1/4″ 2067400 Pipe screw fitting for pipe diameter 6 mm 2071771 Pipe screw fitting for pipe diameter 1/4″ 2069071 Adapter from G1/4″ to NPT 1/4″ 2072456 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 107: Annex

Annex FLOWSIC500 Annex Conformities and Technical Data Dimensional drawings Type plates Type code Internal terminal assignment Installation examples FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 108: Conformities And Technical Data

Annex Conformities and Technical Data 9. 1 CE certificate 9.1.1 The FLOWSIC500 has been developed, manufactured and tested in accordance with the following EU Directives: ● Pressure Equipment Directive 2014/68/EU ● ATEX Directive 2014/34/EU ● EMC Directive 2014/30/EU ● Measuring Instruments Directive 2014/32/EU Conformity with the above Directives has been determined and the CE label attached to the device.
Page 109: Technical Data

See dimensional drawings (→ p. 117, §9.4) Weight See dimensional drawings (→ p. 117, §9.4) Material in contact with media Aluminium AC-42100-S-T6 Mounting Horizontal or vertical installation with 0 D straight inlet/outlet piping FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 110
4.0 … 20.0 bar (a) 0 … 20 bar (g) Temperature transmitter (only for device option volume conversion) Measuring ranges -25 … +60 ° C -40 … +70 ° C (optional) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 111: Flow Rates

150 % Q 8,475 DN80 / 3″ 14,125 150 % Q 21,187.5 DN100 / 4″ 22,955 150 % Q 34,432.5 DN150 / 6″ 1000 35,314 120 % Q 1200 42,376.8 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 112: Type Code

18 Gas temperature / ambient temperature 19 Pressure range p-sensor 20 Cable connection Power supply 22 EX certification 23 I/O (Interface configurations) 24 Conformity Customized solution A 2 A 1 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 113
Qmax 65 m³/h Qmax 100 m³/h Qmax 160 m³/h Qmax 250 m³/h Qmax 400 m³/h Qmax 650 m³/h Qmax 1000 m³/h Measuring span 1:50 1:100 1:160 1:200 1:250 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 114: Type Plates

U = 20 V; I = 667 mA; P = 753 mW more info: press key 4086840 4086840 VOLUME CONVERSION DEVICE TEC: DE-15-MI002-PTB003 0.5% EN12405-1 at reference conditions more info: press key FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 115
13.1 ID: 7 SIC00 1451 0014 ID: 7 SIC00 1451 0014 02.1 4086841 4086841 VOLUME CONVERSION DEVICE TEC: DE-13-MI002-PTB007 0.5% EN12405-1 at reference conditions more info: press key FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 116: Ped Type Plate

FLOWSIC500 oder FLOWSIC500 CIS) FLOWSIC500 or FLOWSIC500 CIS) Nennweite Size Einheit zur Nennlänge Unit of nominal length Einheit zur Temperatur Unit of temperature Unit of pressure Einheit zum Druck & & FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 117: Dimensional Drawings

[1] All dimensions in mm (inch), weights in kg (lb) [2] C = fitting length, two fitting lengths are available for meter sizes DN50 (2″) to DN100 (4″). FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 118: Internal Terminal Assignment

LOCK EXT. POWER OFF ON SENSORS 4,5..16V BAT1 BAT2 *Optional N.c. 1.5 mm² V see module 2..16V 2..16V 2..16V 5..12V RS485 * (AWG 16) R :100 4074419 NAMUR FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 119: Installation Examples

1 + DO 2 (passive) 2 n.c. 2 — DO 2 (passive) 3 — DO 1 (passive) 3 — DO 3 (passive) 4 + DO 1 (passive) 4 + DO 3 (passive) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 120
Annex Fig. 49 Operation with safety barrier and external power supply FLOWSIC500 with HF output powered with safety barrier and external power supply, connected to electronic volume corrector Hazardous area Safe area L N PE FLOWSIC 500 intrinsically safe [Ex ia]…
Page 121
2 + power supply 2 + data (RS485 A) 3 — DO 1 (passive) 3 — data (RS485 B) 4 + DO 1 (passive) 4 — power supply FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 122: Connection Diagrams For Operation Of The Flowsic500 In Accordance With Csa

Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9 .7 Fig. 51 Control diagram 9215965 (page 1) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 123
Annex Fig. 52 Control diagram 9215965 (page 2) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 124
Annex Fig. 53 Control diagram 9215965 (page 3) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 125
Annex Fig. 54 Control diagram 9215965 (page 4) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 126
Annex Fig. 55 Control diagram 9215965 (page 5) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 127
Annex Fig. 56 Control diagram 9215965 (page 6) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 128
Annex Fig. 57 Control diagram 9215965 (page 7) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 129: Atex/Iecex

Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9. 8 ATEX/IECEx Fig. 58 Control diagram 9215966 (page 1) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 130
Annex Fig. 59 Control diagram 9215966 (page 2) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 131
Annex Fig. 60 Control diagram 9215966 (page 3) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 132
Annex Fig. 61 Control diagram 9215966 (page 4) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 133
Annex Fig. 62 Control diagram 9215966 (page 5) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 134
Annex Fig. 63 Control diagram 9215966 (page 6) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 135
Annex Fig. 64 Control diagram 9215966 (page 7) FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 136
Parameter logbook ……23 FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 137
I nd e x FLOWSIC500 · Operating Instructions · 8015391/Z261/V 2-3/2016-10 · © SICK Engineering GmbH…
Page 138
E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no USA/Mexico Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Gemany Singapore Great Britain Slovakia E-Mail mail@sick-sk.sk Hong Kong Slovenia Hungary South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com…

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File Specifications:

857/857682-flowsic500.pdf file (19 Mar 2023)

Accompanying Data:

SICK FLOWSIC500 Measuring Instruments PDF Operating Instructions Manual (Updated: Sunday 19th of March 2023 09:43:18 PM)

Rating: 4.6 (rated by 86 users)

Compatible devices: FLOWSIC60, FLOWSIC600, LOCU1, GM32, InspectorP61x, MERCEM300Z, nanoScan3 I/O, DEFOR.

Operating Instructions Manual (Text Version):

(Ocr-Read Summary of Contents of some pages of the SICK FLOWSIC500 Document (Main Content), UPD: 19 March 2023)

31, Product Description FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 31 Subject to change without notice Fig. 12 Seal on the pressure transmitter (example) 2.10 PowerIn Technology TM The FLOWSIC500 is available with two configurations: ● For operation with external intrinsically safe power supply with backup battery (backup duration: Approx. 3 months). ● Self-sufficient power con…
129, Annex FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 129 Subject to change without notice 9.1.3 Technical Data Meter characteristics and measuring parameters Measured variable Volume a.c., volume flow a.c. Measuring principle Ultrasonic transit time difference measurement Measured medium Natural gas (dry, odorized), nitrogen, air Measuring ranges Volume flow a.c., DN50/2″ 1.0 ..…
39, SICK FLOWSIC500 Installation FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 39 Subject to change without notice 3.3.3.1 Assembly clearances Maintain adequate assembly clearances to ensure there is enough room to exchange the gas flow meter. The upward clearance is needed to remove the gas flow meter from the adapter and to put it back on again. The downward clearance is needed to loosen the scre…
147, Annex FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 147 Subject to change without notice Fig. 75 Control diagram 9215965 (page 6) Vervielfaeltigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes unzulaessig, soweit nicht ausdruecklich zugestanden. Zuwiderhand- lungen sind strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte fuer den Fall der Patenterteilung oder GM-Eintragung vorbehalten. A…
50, 50 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH Installation Subject to change without notice 3.4.9 Battery operation 1 Open the electronics cover (→ p. 41, 3.4). 2 Insert the battery packs as shown and connect to connections BAT1 and BAT2 in the terminal compartment. The FLOWSIC500 is initialized. Fig. 24 Connected battery packs 3 Close the electronics cover again. 4 Set th…
38, 38 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH Installation Subject to change without notice 3.3.3 Fitting the FLOWSIC500 in the pipeline The FLOWSIC500 can be installed horizontal or vertical. The control unit can be rotated ± 90° (→ p. 44, §3.4.4). Fig. 14 Installation examples NOTICE: The lifting lug is designed for transporting the measuring device only. Do not li…
76, 76 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH Operation Subject to change without notice 5.2.4 Main display (with device option volume conversion) ▸ Use buttons  and  to toggle between the menu entries on a level. Press ENTER to go down one menu level. Main display (with device option volume conversion) The following information is displayed on …
127, Annex FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 127 Subject to change without notice FLOWSIC500 9 Annex Conformities and Technical Data Dimensional drawings Type plates Type code Internal terminal assignment Installation examples
…
58, 58 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH Installation Subject to change without notice
…
131, Annex FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 131 Subject to change without notice 9.1.4 Flow rates Table 31 Flow rates 9.1.5 Overload protection Meter size G class Measuring range [m³/h] Measuring range [cfh] Turndown ratio DN50 / 2″ G 40 1.3 — 65 45.9 — 2,295.5 1 : 50 G 65 2.0 — 100 70.6 — 3,530.5 1 : 50 G 100 3.2 — 160 113.0 — 5,650.3 1 : 50 G 100 1.6 — 160 56.5 — 5,650.3 1 : …
142, SICK FLOWSIC500 142 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH Annex Subject to change without notice 9.7 Connection diagrams for operation of the FLOWSIC500 in accordance with CSA Fig. 70 Control diagram 9215965 (page 1) Vervielfaeltigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes unzulaessig, soweit nicht ausdruecklich zugestanden. Zuwiderhand- lungen sind strafbar und verpflichten zu Schadenersatz (…
45, SICK FLOWSIC500 Installation FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 45 Subject to change without notice 3.4.5 Electrical connections The FLOWSIC500 interfaces are accessible from the outside via external plug-in connectors. Fig. 19 Connections Fig. 20 M12 plug-in connector coding NOTICE: Safety relevant parameters are valid for connecting all pins of a plug-in connector. Plug-in connector 2 (A-coded) can be configured w…
108, 108 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH Maintenance and Meter Exchange Subject to change without notice 7 Unscrew the test cap and the center bolt completely with the socket wrench. 8 Pull the gas flow meter straight upwards and remove it. 9 Ensure that the connecting pieces with the O-rings are still on the gas flow meter. 10 Ensure that the gas flow meter can not be contam…
114, 114 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH Maintenance and Meter Exchange Subject to change without notice 5 Check the sealing surfaces on the adapter (marked green) for contami- nation and damage. 6 When the sealing surfaces are damaged, e.g. due to corrosion or external force, the adapter has to be exchanged. 7 When the adapter is damaged, it has to be removed and a new adapter installed → p. 35, §3.3. Then install t…
91, Clearing Malfunctions FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V3-0/2017-06 · © SICK Engineering GmbH 91 Subject to change without notice Table 23 Error messages Status message Description/clearance E-3001 The Event logbook is full. Check the Event logbook. The Event logbook can be reset with the FLOWgate TM oper- ating software. E-3006 Checksum error → p. 90, §6.1 “Contacting Customer Service�…

SICK FLOWSIC500 User Manual
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Table of Contents for SICK FLOWSIC500:

Clearing Malfunctions FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG 75 Subject to change without notice W-2017 Battery 2 failure.  With external power supply:  p. 81, §7.2.2 “Changing the backup battery”  For battery operation:  p. 82, §7.3.2 “Changing the battery packs” W-2018 External power supply failure. Check the connection and function of the external power supply.  p. 40, §3.4.8 “Operation with external power supply”. Status message Desc
Annex FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG 107 Subject to change without notice 9.7 Connection diagrams for operation of the FLOWSIC500 in accordance with ATEX/IECEx Fig. 52 Control diagram 9185617 (page 1) Vervielfaeltigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes unzulaessig, soweit nicht ausdruecklich zugestanden. Zuwiderhand- lungen sind strafbar und verpflichten zu Schadenersatz
OPERATING INSTRUCTIONS Installation Operation Maintenance Title Page FLOWSIC500 Ultrasonic Gas Flow Meter with Optional Volume Conversion
Contents 4 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG 1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.1 Main hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3 Intended use
10 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG Important Information Subject to change without notice 1.3.3 Operation in potentially explosive atmospheres 1.3.4 Combustible gas ▸ The FLOWSIC500 is suitable for measuring combustible and occasionally ignitable gases corresponding to zones 1 and 2. 1.3.5 Restrictions of use ▸ Refer to the type plate for the configuration of your FLOWSIC500. ▸ Check the FLOWSIC500 is suitably equipped for your application (e.g., gas conditions). 1.3.6 Cleaning The FLOWSIC500
Operation FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG 57 Subject to change without notice 5.2.1 Display in the symbol bar 5.2.2 Battery fill level display The battery symbol changes as the battery is discharged. ● The last segment of the battery symbol starts to blink when the battery fill level drops below 10%. ● When the battery is completely empty, the empty battery symbol blinks and the FLOWSIC500 has switched to the second battery. Table 15 Symbols Symbol Signific
Operation FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG 63 Subject to change without notice p Sensor serial number    p Lower alarm limit    p Upper alarm limit    p Default value    p Unit    p Adjust offset    p Adjust factor    FLOWSIC500 menu: Temperature parame- ters   p. 67, §5.2.5.7 T Sensor type    T Sensor serial number    T Lower alarm limit    T Upper alarm limit    T Default value  
90 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG Annex Subject to change without notice 9.1 Conformities and Technical Data 9.1.1 CE certificate The FLOWSIC500 has been developed, manufactured and tested in accordance with the following EU Directives: ● Pressure Equipment Directive 97/23/EC ● Directive 94/9/EC (ATEX) ● EMC Directive 2004/108/EC ● Measuring Instruments Directive 2004/22/
80 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG Maintenance Subject to change without notice 7.1 Information on handling lithium batteries The battery packs are marked with important information concerning storage and disposal. Fig. 34 Identification of battery packs 7.1.1 Information on storage and transport ▸ Prevent a short circuit of the battery terminals: – Store and transport the batteries in their original pack
Start-up FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG 51 Subject to change without notice FLOWSIC500 4 Start-up Sequence of start-up Setting the date and time Configuring volume conversion (device option) Checking the device status
22 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG Product Description Subject to change without notice The following parameters are displayed: ● Event type ● Number of events ● Short description Timestamp 2.9 Parameter protection 2.9.1 Parameter locking switch A parameter locking switch is located on the circuit board to secure the calibration-relevant parameters. This covers all values that influence volume metering and volume conversion. Fig. 6 Param

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Contents
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Title Page

FLOWSIC500

Ultrasonic Gas Flow Meter with

Optional Volume Conversion

Installation

Operation

Maintenance

O P E R A T I N G I N S T R U C T I O N S

Related Manuals for SICK FLOWSIC500

Summary of Contents for SICK FLOWSIC500

Page 1
Title Page O P E R A T I N G I N S T R U C T I O N S FLOWSIC500 Ultrasonic Gas Flow Meter with Optional Volume Conversion Installation Operation Maintenance…
Page 2
Volume conversion as function of the temperature © SICK Engineering GmbH. All rights reserved. and a fixed pressure value and with consideration of the compression factor FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 3
Risk or hazardous situation which could result in severe personal injury or death. CAUTION Hazard or unsafe practice which could result in less severe or minor injuries. NOTICE Hazards which could result in property damage FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 4: Table Of Contents

…………31 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 5
Fitting the FLOWSIC500 in the pipeline ……..
Page 6
FLOWSIC500 menu ……..
Page 9: Important Information

Important Information FLOWSIC500 Important Information Main hazards About this document Intended use Responsibility of user Additional documentation/information FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 10: Main Hazards

Check the type code, position 23 “I/O (Interface configurations)” on the type plate (→ Fig. 2) of your FLOWSIC500. – The FLOWSIC500 interface configurations F, G, H, I, J, K and L are described in this document. – Information on FLOWSIC500 with interface configurations A, B, C, D and E can be found in document “8018707, Addendum to Operating Instructions FLOWSIC500:…
Page 11: Intended Use

1. 3 Purpose of the device 1.3.1 The FLOWSIC500 serves for measuring the gas volume, volume flow rate and gas velocity of natural gas in pipelines. The FLOWSIC500 with optional volume conversion serves for measuring the gas volume and converting the gas volume measured to base conditions as well as registering data on meter levels, maximums and other data.
Page 12: Operation In Potentially Explosive Atmospheres

Refer to the type plate for the configuration of your FLOWSIC500. ▸ Check the FLOWSIC500 is suitably equipped for your application (e.g., gas conditions). WARNING: Hazard through material fatigue The FLOWSIC500 has been designed for use under mainly static loads.
Page 13: Cleaning

The manufacturer bears no responsibility for any other use. ▸ Do not carry out any work or repairs on the FLOWSIC500 not described in this manual. ▸ Do not remove, add or change any components in or on the FLOWSIC500 unless such changes are officially allowed and specified by the manufacturer.
Page 14: Additional Documentation/Information

● Printed Parameter report ● Product CD: – Operating Instructions – FLOWgate operating software – FLOWgate Software Manual – Certificates – Instructions/information for accessory parts – Calibration instructions – Modbus specification FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 15: Product Description

Product Description FLOWSIC500 Product Description Measuring principle System components FLOWgate operating software Interfaces Totalizers Data processing Device option: Volume conversion Parameter protection Sealing PowerIn Technology FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 16: Measuring Principle

The FLOWSIC500 calculates the volume flow rate internally from the gas velocity and the diameter of the measuring section of the gas flow meter.
Page 17: System Components

Depending on the version, the adapter is designed for assembly on line flanges PN16 in accordance with DIN EN1092-1, CL150 in accordance with ASME B16.5, or 1.6MPa in accordance with GOST 12815-80. Fitting lengths available: → p. 137, §9.4. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 18: Gas Flow Meter

The product variant with volume conversion and integrated pressure and temperature transmitters also has the calibrated pressure transmitter and calibrated temperature transmitter fitted in the gas flow meter. Meter sizes 2.2.3 Available meter sizes → p. 137, §9.4. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 19: Flowgate Tm Operating Software

● Field setup wizard ● Parameter modification ● Logbook and archive management ● Calibration ● Diagnostics data ● Service actions ● Session browser Fig. 5 Software platform FLOWgate – FLOWSIC500 “Overview” FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 20: System Requirements

User can be deactivated Read parameters and measured values Read data archive Change parameters not custody relevant Change custody relevant parameters — User management Calibration mode Configuration mode Test digital outputs FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 21: Interfaces

● Details on standard interface configurations available → p. 46, §3.4.6. Pulse and status outputs 2.4.1 FLOWSIC500 has 4 digital switching outputs. Digital switching outputs DO_0, DO_2 and DO_3 are electrically isolated according to EN 60947-5-6. Alternatively, digital switching outputs DO_2 and DO_3 can also be configured as Open Collector.
Page 22: Optical Data Interface

Device status and totalizers used 2.5.1 Various volume totalizers are fitted on the FLOWSIC500 depending on the configuration. Meter V is used in the configuration as gas flow meter. If the gas flow meter has a malfunc- tion, the measured volume is also recorded in the error volume counter errV.
Page 23: Data Processing

All events with timestamp, user logged on and totalizer reading, max. number of entries: 1000 When the Event logbook is 90% full, the FLOWSIC500 changes to device status “Warn- ing”, warning W-2001 is shown on the display. When the Event logbook is full, the FLOWSIC500 changes to device status “Malfunc- tion”, error E-3001 is shown on the display (→…
Page 24: Device Option: Volume Conversion

The FLOWSIC500 checks the permissible entry limits of the parameters for the selected calculation method. If one of the entry values is outside the limit values, the FLOWSIC500 switches to malfunction state and uses the fixed value of the compressibility factor for calculation of the basis volume.
Page 25: Integrated Pressure And Temperature Transmitters

2 Kamstrup test valve BDA04 3 Temperature transmitter A three-way test valve (→ Fig. 7) that is fitted next to the FLOWSIC500 is used for gas temperatures to -40°C. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 26
Product Description Fig. 7 Three-way test valve with p transmitter and Minimess coupling 1 FLOWSIC500 connection 2 Three-way test valve 3 Test connection (Minimess coupling) 4 Pressure transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 27: Parameter Protection

Vb (for gas flow meters with device option volume conversion) and the logged on user. The Metrology logbook can have a maximum of 100 entries. The FLOWSIC500 switches to status “Warning” when the Metrology logbook is full.
Page 28
Unit for temperature values, used for entry and display Gas hour Billing hour for the day archive Gas day Billing day for month archive Measuring period Period for billing archive FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 29: Sealing

Sealing 2 . 9 The FLOWSIC500 is secured at the factory with a seal on the cover. Gas flow meter and adapter can be secured at the joint by a user seal (adhesive label) glued with approximately equal spread on gas flow meter and adapter.
Page 30
Fig. 11 Seal on the temperature transmitter (example) 1 Temperature transmitter 2 Locknut 3 Wire seal FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 31: Powerin Technology Tm

● Self-sufficient power configuration: 2 internal longlife battery packs (typical service life: At least 5 years). The second battery pack is activated automatically when the first pack is empty and a message displayed (→ p. 72, §5.2). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 33: Installation

Installation FLOWSIC500 Installation Hazards during installation General information Mechanical installation Electrical installation Installing the external pressure and temperature transmitters FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 34: Hazards During Installation

Inspect for transport damage when unpacking the device. ▸ Document any damage found and report this to the manufacturer. NOTICE: Do not put the FLOWSIC500 into operation if you notice any damage! ▸ Check the scope of delivery for completeness. The standard scope of delivery comprises: ●…
Page 35: Transport

DIN EN 1591-4. The FLOWSIC500 normally does not need straight inlet and outlet sections and can be fitted directly after bends in the pipe. NOTICE: Installation requirements ▸…
Page 36: Choosing Flanges, Gaskets And Other Components

Class 150 / ASME B16.5 2″/ Cl150 3″/ Cl150 novapress® FLEXIBLE/815 4″/ Cl150 6″/ Cl150 [1] Da = outer diameter, Di = inner diameter, S = thickness, → Fig. 13 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 37
Installation Fig. 13 Dimensions of gaskets FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 38: Fitting The Flowsic500 In The Pipeline

3.3.3 NOTICE: The lifting lug is designed for transporting the measuring device only. Do not lift or transport the FLOWSIC500 with additional loads using this lug. ▸ The FLOWSIC500 must not swing or tilt on the hoisting equipment during transport.
Page 39
[mm] [in] [mm] [in] [mm] [in] DN50/2″ 11.81 13.39 7.87 DN80/3″ 18.11 20.08 9.84 DN100/4″ 20.47 22.44 12.6 DN150/6″ 20.47 22.44 12.6 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 40
3.3.3.3 1 Select suitable bolts. Recommended bolts → Table 7. 2 Use the hoisting equipment to position the FLOWSIC500 in the desired location in the pipeline. Lay the pipelines without tension to the device to be installed! 3 Insert and align the gaskets.
Page 41: Electrical Installation

The documentation for zone categorization in accordance with IEC60079-10 must be available ▸ The FLOWSIC500 must have been checked for suitability for the actual installation loca- tion and the Ex marking on the device must match the requirements. ▸ After installation and before initial commissioning, the complete equipment and the system must be inspected in compliance with IEC 60079-17.
Page 42
– Air with normal oxygen content, normally 21 percent by volume The ambient temperature must be within the range specified on the type plate. The gas flow meter becomes part of the pipeline as soon as the FLOWSIC500 is installed in the pipeline.
Page 43: Criteria For Electrical Connection

Opening and closing the electronics cover 3.4.3 The Ex i terminal compartment of the FLOWSIC500 can be accessed after the electronics cover has been opened. The cover may also be opened in the hazardous area when under voltage. However, safe separation between the various intrinsically safe power circuits must not be breached.
Page 44: Rotating The Control Unit

5 Rotate the display in the desired direction and reposition. 6 Tighten the display screws evenly. Tightening torque: 1.0 Nm (9 lbf in) 7 Close the electronics cover again. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 45: Electrical Connections

→ p. 46, §3.4.6. The respective configuration is printed on the type plate (→ p. 47). The external power supply need not be connected when the FLOWSIC500 is operated with internal batteries. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 46: Pin Assignment Of Plug-In Connectors

= 0.7 mA DO_3- LF pulses Passive, electrically isolated, configu- rable as OC (Open Collector)* or NAMUR, see Configuration 1 for oper- DO_3+ ating parameters * Standard configuration FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 47
(1) PWR+ (2) DO_2- PWR+ (2) Data+ (2) Data+ (3) DO_3- (3) GND DO_1- (3) GND DO_3+ DO_1+ (4) Data- (4) Data- Internal terminal assignment→ p. 138, §9.5 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 48: Cable Specifications

Installation Cable specifications 3.4.7 When the plugs available from SICK are used, a shielded control cable with 4×0.25 mm cross-section, with PVC insulation and approx. 5 mm outer diameter is required. WARNING: Requirements on cables and installation ▸ Pay attention to the requirements in EN 60079-14 when selecting the cables and during installation! ▸…
Page 49: Operation With External Power Supply

2 Connect the backup battery (Part No. 2065928) to connection BAT2 in the terminal compartment (→ Fig. 23). 3 Close the electronics cover again. Fig. 23 Connected backup batteries FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 50: Battery Operation

2 Insert the battery packs as shown and connect to connections BAT1 and BAT2 in the terminal compartment. The FLOWSIC500 is initialized. Fig. 24 Connected battery packs 3 Close the electronics cover again. 4 Set the date and time (→ p. 60, §4.2). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 51: Installing The External Pressure And Temperature Transmitters

3.5.1 Fit the plug-in connector cover before installing the transmitters. 1 Guide the transmitter plugs through the openings in the plug-in connector cover. Fig. 26 Plug-in connector cover FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 52
3 Push the plug-in connector cover over the plugs and fasten with both capstan screws. Fig. 28 Fastening the plug-in connector cover 1 Capstan screw 2 Plug-in connector cover FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 53: Installing The Pressure Transmitter

NOTICE: Fitting information It is recommended to connect the pressure transmitter with the three-way test valve or with the FLOWSIC500 so that there is a downward slope from the pressure transmitter to the connection point and from the three-way test valve to the FLOWSIC500.
Page 54
Installation Table 15 Kamstrup test valve BDA04 positions Measuring Pressure transmitter position FLOWSIC500 Test pressure Test position Pressure transmitter FLOWSIC500 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 55
Here, a conventional three-way test valve is used. Install the three-way test valve with pressure transmitter fitted at a suitable location next to the FLOWSIC500. A pressure line serves to connect the pressure measuring connection of the FLOWSIC500 to the three-way test valve.
Page 56
1 Remove the blind plug on the pressure measuring port marked “P ”. 2 Fit the pressure transmitter. Fig. 31 Installation without three-way test valve 1 Pressure transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 57: Installing The Temperature Transmitter

1 Insert the temperature transmitter into the immersion sleeve to the stop. 2 Tighten the locknut. 3 Have the wire seal attached by a calibration inspector (→ Fig. 11). Fig. 32 Installing the temperature transmitter 1 Temperature transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 59: Commissioning

Commissioning FLOWSIC500 Commissioning General information Commissioning on the display Commissioning with the FLOWgate operating software FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 60: General Information

The alarm limits are set in the factory to the measuring range of the selected transmitter ▸ Terminate configuration mode (→ p. 86, §5.2.9). ▸ Check the device status (→ p. 62, §4.2.4). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 61: Setting The Date And Time

Setting the date and time 4.2.2 Date and time must be set after the power supply has been connected. The FLOWSIC500 displays error E-3007 (“Time invalid”) until the time has been set. Detailed information on operating using the display and on menu navigation →…
Page 62: Checking The Device Status

– Contact SICK Customer Service for any malfunctions you cannot clear yourself (→ p. 90, §6.1, “Contacting Customer Service”). 4 The event overview can be reset when all warnings and errors have been cleared (→ p. 87, §5.2.12). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 63: Commissioning With The Flowgate Tm Operating Software

A data connection can be established with the device using the optical data interface and the infrared/USB adapter HIE-04 (Part No. 6050502). This interface serves to configure the FLOWSIC500. The infrared/USB adapter has a USB 2.0 interface. This interface provides the connection to the PC and transfers the FLOWSIC500 data.
Page 64: Field Setup Wizard

Fig. 34 Example Warnings 4.3.2.3 The “Warnings” area serves to set the limit values outside of which the FLOWSIC500 is to output warnings (flow rate) or errors (pressure and temperature). Limit values can be set for: ● Flow rate ● Pressure ●…
Page 65
1/(2 x “Frequency at Qr”) = 1.3 ms Set “Minimum pulse width” to an integer value < 1.3 ms. Recommendation: set 1 ms. Fig. 35 Pulse settings example FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 66
– Select the desired digital output. – Push the slider to “On”. Volume conversion (only for device option volume conversion) 4.3.2.5 For a detailed description of the single parameters, see the FLOWSIC500 menu description, p. 83, §5.2.6.5. ▸ Determine the reference values.
Page 67
Check the collection status. If desired, reset the Event overview. ▸ Create a Parameter report: – Click “Create Parameter report”. The report is generated. – File the report with the device documentation. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 68: Activate And Configure The Daylight Saving Time

Setting the time period for the daylight saving time 6 Then set the end of the daylight saving time. 7 Click “Write to device” to write the daylight saving time to the FLOWSIC500. 8 Enter further time periods when desired. Daylight saving time start and end can be configured for up to 10 years in advance.
Page 69: Configure The Power Management

Commissioning Configure the power management 4.3.4 Select the type of power supply corresponding to the configuration of the FLOWSIC500: ● Dynamic Mode (External + Backup): Measuring rate: 4 Hz ● Battery Mode (2 x Battery): Measuring rate: 1 Hz, to maximize the battery service life ●…
Page 70: Function Check After Commissioning

▸ Click on the symbol in the Status bar when warnings or errors exist. The current Status overview opens and shows details and information on how to proceed. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 71: Operation

Operation FLOWSIC500 Operation Control unit Operating using the display FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 72: Control Unit

Increments or decrements a para- Toggles between single menu entries meter by 1, toggles between several on one level  selection options. ENTER Calls a submenu, starts edit mode. Confirms an input. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 73: Display In The Symbol Bar

● The last segment of the battery symbol starts to blink when the battery fill level drops below 10%. ● When the battery is completely empty, the empty battery symbol blinks and the FLOW- SIC500 has switched to the second battery. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 74: Main Screen (Without Device Option Volume Conversion)

→ “Resetting the event summary” (p. 87). NOTICE: A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter (e. g. Q!). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 75
Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 87, §5.2.12 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 76: Main Display (With Device Option Volume Conversion)

Q = Volume flow at measurement conditions Qb = Volume flow at base conditions 0.000 m3/h 0.000 m3/h SOS = Sound velocity currently measured VOG = Gas velocity currently measured 430.00 m/s 0.000 m/s FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 77
→ “Resetting the event summary” (p. 87). NOTICE: A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter (e. g. Q!). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 78
● ● Heating value unit ○ ○ ● ● FLOWSIC500 menu: Pressure parameters ○ ○ ○ ○ → p. 84, §5.2.6.6 p Sensor type ○ ○ ○ ○ FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 79
Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 87, §5.2.12 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 80: Configuration Of Main Display

“Contents bottom display line”. 5 Click “Write to device”. The parameters are written to the device and the display contents adjusted to match the selection. 6 Return to the operating mode. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 81: Flowsic500 Menu

Minimum operating overpressure Max. oper. pressure Maximum operating overpressure Meter factor Pulse valency, relation between frequency and flow rate [Imp/m Frequency at Qr Frequency for overload flow rate Qr=1.2 Qmax FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 82
Temperature (measurement) Temperature (base) Velocity of Gas Speed of Sound K-factor (fixed) Conversion factor Z (measurement) Z (base) LCD test Display test → “Testing the display” (p. 88) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 83
Heating value unit Heating value unit Select from: Default, MJ/m³, kWh/m³, BTU/ft³ Default = Standard setting according to selected unit system (SI or US), configured in accordance with the order FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 84
The detailed view shows the event type, a short text and the timestamp. Parameter logbook Number of entries currently stored/max. number Metrology logbook Number of entries currently stored/max. number FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 85
Measuring range: 1 … 28 Default: 1 Measuring period Defines the period for the billing archive Select from: 3 min, 5 min,15 min, 30 min, 60 min Default: 60 min FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 86: Changing The User Level

5 Confirm with ENTER. The display texts are now shown in the selected language. Changing the device mode 5.2.9 On the FLOWSIC500, the device modes Configuration and Calibration can be activated independently from each other. Starting and terminating configuration mode 5.2.9.1 Start configuration mode 1 Switch to the “Device mode”…
Page 87: Changing Parameters

In calibration mode, message “CALIBRATION MODE” blinks on the main display with the meter factor now effective for the calibration (set at the factory). The FLOWSIC500 outputs test pulses with a maximum possible frequency of 2 kHz at 120% Q on digital switching output DO_1 (→…
Page 88: Confirming Battery Replacement

2 Call up “LCD Test”. 3 Press ENTER to start the display test. All display segments on the display are activated and deactivated three times. Defective display segments can thus be detected. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 89: Clearing Malfunctions

Clearing Malfunctions FLOWSIC500 Clearing Malfunctions Contacting Customer Service Status messages Additional messages in the Event logbook Starting a diagnostic session FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 90: Contacting Customer Service

→ p. 99, §7.3.2 “Changing the battery packs” W-2018 External power supply failure. Check the connection and function of the external power supply. → p. 49, §3.4.8 “Operation with external power supply”. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 91
E-3021 = Gas pressure is below the alarm limit E-3022 = Gas pressure is above the alarm limit E-3021 Check the set alarm limit values. E-3022 → p. 84, §5.2.6.7 “Temperature parameters” FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 92: Additional Messages In The Event Logbook

Additional messages in the Event logbook 6. 3 The FLOWSIC500 saves all status messages (→ p. 90, §6.2) as well as further supplemen- tary messages concerning events and status changes in the Event logbook. Each message code is supplemented with a (+) or (-) to identify an incoming message = (+) or an outgoing message = (-).
Page 93: Starting A Diagnostic Session

Click “Save as” to select a storage location for the diagnostic recording. Selecting the option “Save as .zip” stores the parameter recordings and logbook files as single files in a zip archive. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 94
Clearing Malfunctions FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 95: Maintenance And Meter Exchange

Maintenance when using external power supply Maintenance when using battery power supply Meter exchange Function check of a pressure or temperature transmitter Exchanging an external pressure or temperature transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 96: Information On Handling Lithium Batteries

It is recommended to contact the local EPA office. Refer to FLOWSIC500 user manual for further information. Description Variable Serial No. Date QR-Code Order No. + FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 97: Information On Storage And Transport

▸ If anything is unclear, contact the local office of the Environmental Protection Agency (EPA). In other countries: Please observe national regulations for the disposal of lithium batteries. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 98: Maintenance When Using External Power Supply

– Return to the operating mode. NOTICE: The battery symbol on the display shows full straight away after the battery change. The check whether the battery is really operational then takes 20 minutes. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 99: Maintenance When Using Battery Power Supply

Only loosen one connection at a time to ensure continuous voltage supply! If both battery packs are to be exchanged at the same time, first replace the empty battery pack and then the still used battery pack. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 100
4 Remove the battery pack and replace by the new one. 5 Reconnect the electrical system. The FLOWSIC500 now continues to use the second battery pack and then switches back to the new battery pack. 6 Close the electronics cover (→ p. 43, §3.4.3) 7 Confirm battery replacement on the display (→…
Page 101: Meter Exchange

(→ p. 115, §7.4.11). 8 Check the function of the gas flow meter (→ p. 119, §7.4.12). 9 If necessary, secure metrologically (→ p. 119, §7.4.13). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 102: Required Tools And Auxiliary Material

● Silicone grease ● Leak detection spray ● Anti-seize paste, metal-free or suitable for aluminium, e.g. OKS 235, to prevent thread mountings seizing up. NOTICE: Do not use copper paste! FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 103: Overview

1 Securing screws 6 Connecting pieces with seals 2 Ripplock washers 7 Adapter 3 Center bolt 8 Locking cap 4 Ripplock washer 9 Test cap 5 Gas flow meter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 104: Backup Of User-Specific Configuration Of Installed Gas Flow Meter

5 Click “Close” after storing the csv file. NOTICE: The parameter set is required after exchanging the gas flow meter to transfer the customer-specific or device-specific parameters to the new gas flow meter. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 105: Disconnecting Electrical Connections

Remove the battery packs and dispose of or store properly according to → p. 96, §7.1. SICK recommends inserting new batteries during every meter exchange. 6 Close the electronics cover again (→ p. 43, §3.4.3). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 106: Removing The Installed Gas Flow Meter

Secure the gas flow meter before loosening the screw fitting, e.g. by support- ing the gas flow meter or with the help of another person holding the gas flow meter. 2 Unscrew the closure cap. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 107
The center bolt pushes the seals upwards and lifts the gas flow meter approx. 5 mm FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 108
11 Secure the removed gas flow meter with the transport protection before shipping: – Fit the gas flow meter on the transport protection. – Secure the gas flow meter with the strap provided. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 109
Operation in leaky condition is not allowed and potentially dangerous. ▸ In this case, the adapter has to be exchanged. ▸ Please contact your local SICK Customer Service. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 110: Installing The Replacement Gas Flow Meter

7 Carefully fit the gas flow meter on the adapter. Pay attention to the correct orienta- tion of the gas flow meter. The position of the center bolt allows only one fitting direction. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 111
DN50/2″ 20 Nm 15 lbf ft DN80/3″ 45 Nm 34 lbf ft DN100/4″ 100 Nm 74 lbf ft DN150/6″ 13 Check the leak tightness, → p. 112, §7.4.10. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 112: Perform A Leak Tightness Check

– When no gas escapes from the opening of the test cap, see → p. 113, §7.4.10.1 – When gas escapes from the opening of the test cap, see → p. 113, §7.4.10.2. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 113
When the sealing elements are damaged, a new seal set is available as spare part. Meter size Item number DN50/2″ 2076394 DN80/3″ 2076395 DN100/4″ 2076396 DN150/6″ FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 114
Then install the gas flow meter anew, → p. 110, §7.4.9. 8 When the components do not seem to be damaged but leak tightness cannot be established, please contact SICK Customer Service (→ p. 90, §6.1). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 115: Loading The Parameter Backup

“Show only differences” checkbox to show only the differences. 6 Activate Configuration mode. 7 Click “Start Value Exchange” to load the parameter backup. Fig. 51 Starting the exchange FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 116
15 During transfer of the parameter values, the sequence is shown in a progress bar. 16 Confirm the upload with “OK” after completion of the upload. The “Meter exchange report” is created. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 117
Maintenance and Meter Exchange 17 Save the report as pdf file or csv file or send by e-mail. Fig. 55 Saving the meter exchange report FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 118
Maintenance and Meter Exchange Fig. 56 Meter exchange report (example) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 119: Check The Function Of The New Gas Flow Meter

(→ p. 29, §2.9). ▸ When the parameter locking switch has been opened during the meter exchange, secure the parameter locking switch anew metrologically (→ Fig. 10, p. 30). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 120: Function Check Of A Pressure Or Temperature Transmitter

7 Install a new pressure transmitter on the pressure measuring port marked “P ” → p. 53, §3.5.2. 8 Enter the serial number of the new transmitter in the FLOWSIC500 with the FLOWgate operating software. – Connect the device, → p. 63, §4.3.1.
Page 121: Exchanging The Temperature Transmitter

6 Screw the plug-in connector cover tight. 7 Fit the new temperature transmitter in the protective tube → p. 57, §3.5.3. 8 Enter the serial number of the new transmitter in the FLOWSIC500 with the FLOWgate operating software: – Connect the device, → p. 63, §4.3.1.
Page 122
Maintenance and Meter Exchange FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 123: Accessories And Spare Parts

Accessories and Spare Parts FLOWSIC500 Accessories and Spare Parts Accessories Spare parts FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 124: Accessories

Tamper-proof protection of connectors 2067397 Elgas midiDatcom: Battery-operated data logger with integrated GSM/GPRS modem; 6058324 ATEX II 1G Ex ia IIA T3 Ga; battery service life > 5 years FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 125: Volume Conversion (Device Option) Accessories

Transport protection for gas flow meter, rated width DN80/3″ 2079001 Transport protection for gas flow meter, rated width DN100/4″ 2079022 Transport protection for gas flow meter, rated width DN150/6″ FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 126: Spare Parts

Sealing plug G1/4″ 2067400 Pipe screw fitting for pipe diameter 6 mm 2071771 Pipe screw fitting for pipe diameter 1/4″ 2069071 Adapter from G1/4″ to NPT 1/4″ 2072456 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 127: Annex

Annex FLOWSIC500 Annex Conformities and Technical Data Dimensional drawings Type plates Type code Internal terminal assignment Installation examples FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 128: Conformities And Technical Data

Annex Conformities and Technical Data 9. 1 CE certificate 9.1.1 The FLOWSIC500 has been developed, manufactured and tested in accordance with the following EU Directives: ● Pressure Equipment Directive 2014/68/EU ● ATEX Directive 2014/34/EU ● EMC Directive 2014/30/EU ● Measuring Instrument Directive 2014/32/EU Conformity with the above Directives has been determined and the CE label attached to the device.
Page 129: Technical Data

See dimensional drawings (→ p. 137, §9.4) Weight See dimensional drawings (→ p. 137, §9.4) Material in contact with media Aluminium AC-42100-S-T6 Mounting Horizontal or vertical installation with 0 D straight inlet/outlet piping FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 130
4.0 … 20.0 bar (a) 0 … 20 bar (g) Temperature transmitter (only for device option volume conversion) Measuring ranges -25 … +60 ° C -40 … +70 ° C (optional) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 131: Flow Rates

DN50 / 2″ 5,650 150% Q 8,475 DN80 / 3″ 14,125 150% Q 21,187.5 DN100 / 4″ 22,955 150% Q 34,432.5 DN150 / 6″ 1000 35,314 120% Q 1200 42,376.8 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 132: Type Code

18 Gas temperature / ambient temperature 19 Pressure range p-sensor 20 Cable connection Power supply 22 EX certification 23 I/O (Interface configurations) 24 Conformity Customized solution A 2 A 1 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 133
Qmax 400 m³/h Qmax 650 m³/h Qmax 650 m³/h Qmax 1000 m³/h Qmax 1000 m³/h Measuring span 16 Messspanne 1:50 1:50 1:100 1:100 1:160 1:160 1:200 1:200 1:250 1:250 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 134: Type Plates

U = 20 V; I = 667 mA; P = 753 mW 4086840 more info: press key 4086840 VOLUME CONVERSION DEVICE TEC: DE-15-MI002-PTB003 0.5% EN12405-1 at reference conditions more info: press key FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 135
13.1 ID: 7 SIC00 1451 0014 ID: 7 SIC00 1451 0014 02.1 4086841 4086841 VOLUME CONVERSION DEVICE TEC: DE-13-MI002-PTB007 0.5% EN12405-1 at reference conditions more info: press key FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 136: Type Plate, Pressure Equipment Directive

FLOWSIC500 oder FLOWSIC500 CIS) FLOWSIC500 or FLOWSIC500 CIS) Nennweite Size Einheit zur Nennlänge Unit of nominal length Einheit zur Temperatur Unit of temperature Unit of pressure Einheit zum Druck & & FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 137: Dimensional Drawings

[1] All dimensions in mm (inch), weights in kg (lb) [2] C = fitting length, two fitting lengths are available for meter sizes DN50 (2″) to DN100 (4″). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 138: Internal Terminal Assignment

LOCK EXT. POWER OFF ON SENSORS 4,5..16V BAT1 BAT2 *Optional N.c. 1.5 mm² V see module 2..16V 2..16V 2..16V 5..12V RS485 * (AWG 16) R :100 4074419 NAMUR FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 139: Installation Examples

1 + DO 2 (passive) 2 n.c. 2 — DO 2 (passive) 3 — DO 1 (passive) 3 — DO 3 (passive) 4 + DO 1 (passive) 4 + DO 3 (passive) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 140
Annex Fig. 68 Operation with safety barrier and external power supply FLOWSIC500 with HF output powered with safety barrier and external power supply, connected to electronic volume corrector Hazardous area Safe area L N PE FLOWSIC 500 intrinsically safe [Ex ia]…
Page 141
2 + power supply 2 + data (RS485 A) 3 — DO 1 (passive) 3 — data (RS485 B) 4 + DO 1 (passive) 4 — power supply FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 142: Connection Diagrams For Operation Of The Flowsic500 In Accordance

Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9 .7 Fig. 70 Control diagram 9215965 (page 1) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 71 Control diagram 9215965 (page 2) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 144
Annex Fig. 72 Control diagram 9215965 (page 3) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 145
Annex Fig. 73 Control diagram 9215965 (page 4) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 74 Control diagram 9215965 (page 5) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 147
Annex Fig. 75 Control diagram 9215965 (page 6) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 148
Annex Fig. 76 Control diagram 9215965 (page 7) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 149: With Atex/Iecex

Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9. 8 ATEX/IECEx Fig. 77 Control diagram 9215966 (page 1) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 78 Control diagram 9215966 (page 2) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 79 Control diagram 9215966 (page 3) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 80 Control diagram 9215966 (page 4) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 81 Control diagram 9215966 (page 5) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 82 Control diagram 9215966 (page 6) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
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Annex Fig. 83 Control diagram 9215966 (page 7) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 156
Overload protection ……131 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH…
Page 158
E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no USA/Mexico Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Gemany Singapore Great Britain Slovakia E-Mail mail@sick-sk.sk Hong Kong Slovenia Hungary South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com…

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Summary of Contents for SICK FLOWSIC500

Page 4: Table Of Contents

Page 9: Important Information

Page 10: Main Hazards

Page 11: Intended Use

Page 12: Operation In Potentially Explosive Atmospheres

Page 13: Cleaning

Page 14: Additional Documentation/Information

Page 15: Product Description

Page 16: Operating Principle

Page 17: Flowsic500 Measuring System

Page 18: Gas Flow Meter

Page 19: Pulse And Status Outputs

Page 20: Device Option: Volume Conversion

Page 21: Integrated Pressure And Temperature Transmitters

Page 22: Totalizers

Page 23: Reverse Flow

Page 24: Parameter Protection

Page 26: Sealing

Page 29: Installation

Page 30: Hazards During Installation

Page 31: Transport

Page 32: Choosing Flanges, Gaskets And Other Components

Page 34: Fitting The Flowsic500 In The Pipeline

Page 37: Electrical Installation

Page 39: Criteria For Electrical Connection

Page 40: Rotating The Control Unit

Page 41: Electrical Connections

Page 42: Pin Assignment Of Plug-In Connectors

Page 43: Cable Specifications

Page 44: Operation With External Power Supply

Page 45: Operation With Batteries

Page 46: Installing The External Pressure And Temperature Transmitters

Page 48: Installing The Pressure Transmitter

Page 52: Installing The Temperature Transmitter

Page 53: Start-Up

Page 54: Sequence Of Start-Up

Page 55: Configuring Volume Conversion (Device Option)

Page 56: Configuring The Gas Composition

Page 57: Operation

Page 58: Control Unit

Page 59: Display In The Symbol Bar

Page 60: Main Screen (Without Device Option Volume Conversion)

Page 62: Main Display (With Device Option Volume Conversion)

Page 66: Configuration Of Main Display

Page 67: Flowsic500 Menu

Page 72: Changing The User Level

Page 73: Changing Parameters

Page 74: Confirming Battery Replacement

Page 75: Operating Using The Optical Data Interface

Page 77: Clearing Malfunctions

Page 78: Contacting Customer Service

Page 80: Additional Messages In The Event Logbook

Page 81: Maintenance And Meter Replacement

Page 82: Information On Handling Lithium Batteries

Page 83: Information On Storage And Transport

Page 84: Maintenance When Using External Power Supply

Page 85: Maintenance When Using Battery Power Supply

Page 87: Meter Exchange

Page 88: Required Tools And Auxiliary Material

Page 89: Overview

Page 90: Back-Up Of User-Specific Configuration Of Installed Gas Flow Meter

Page 91: Removing The Installed Gas Flow Meter

Page 95: Installing The Replacement Gas Flow Meter

Page 97: Performing A Leak Tightness Check

Page 99: Checking The Function Of The Gas Flow Meter

Page 100: Function Check Of A Pressure Or Temperature Transmitter

Page 101: Exchanging The Temperature Transmitter

Page 103: Accessories And Spare Parts

Page 104: Accessories

Page 105: Volume Conversion (Device Option) Accessories

Page 106: Spare Parts

Page 107: Annex

Page 108: Conformities And Technical Data

Page 109: Technical Data

Page 111: Flow Rates

Page 112: Type Code

Page 114: Type Plates