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Summary of Contents for Ditch Witch JT1220 Mach 1
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Page 1
JT1220 Mach 1 Operator’s Manual ® Issue 2.1 054- 114… -
Page 2: Overview
JT1220 Mach 1 Operator’s Manual Overview — 1 Overview Chapter Contents Serial Number Location ….. . 2 Intended Use ……. 3 Unit Components .
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Page 3
JT1220 Mach 1 Operator’s Manual Overview — 2 Serial Number Location Serial Number Location Record serial numbers and date of purchase in spaces provided. Drilling unit serial number is located as shown. Item date of manufacture date of purchase drilling unit serial number… -
Page 4
0° to 115°F (-18° to 46°C). Use in any other way is considered contrary to the intended use. The JT1220 Mach 1 can be used with Ditch Witch drilling fluid units and Ditch Witch Subsite locating equipment. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures. -
Page 5
JT1220 Mach 1 Operator’s Manual Overview — 4 Operator Orientation Operator Orientation IMPORTANT: Top view of unit is shown. 1. Front of unit 2. Right side of unit 3. Rear of unit 4. Left side of unit About This Manual This manual contains information for the proper use of this machine. -
Page 6: Foreword
If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc.
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Page 7
Copyright 2003, 2004, 2005, 2006 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc. -
Page 8: Table Of Contents
JT1220 Mach 1 Operator’s Manual Contents — 7 Contents Overview machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual Foreword part number, revision level, and publication date of this manual, and factory contact…
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Page 9
JT1220 Mach 1 Operator’s Manual Contents — 8 Specifications machine specifications including weights, measurements, power ratings, and fluid capacities Support the warranty policy for this machine, and procedures for obtaining warranty consideration and training Service Record a record of major service performed on the machine… -
Page 10: Safety
JT1220 Mach 1 Operator’s Manual Safety — 9 Safety Chapter Contents Guidelines ……. . 10 Safety Alert Classifications .
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Page 11: Guidelines
Use equipment carefully. Stop operation and investigate anything that does not look or feel right. • Do not operate unit where flammable gas is present. • Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.
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Page 12: Safety Alert Classifications
JT1220 Mach 1 Operator’s Manual Safety — 11 Safety Alert Classifications Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions.
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Page 13: Safety Alerts
JT1220 Mach 1 Operator’s Manual Safety — 12 Safety Alerts Safety Alerts Turning shaft will kill you or crush arm or leg. Stay away. Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.
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Page 14
JT1220 Mach 1 Operator’s Manual Safety — 13 Safety Alerts Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully. Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced. -
Page 15
JT1220 Mach 1 Operator’s Manual Safety — 14 Safety Alerts Hot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing. Flying objects may cause injury. Wear hard hat and safety glasses. Hot parts may cause burns. Do not touch until cool. -
Page 16: Emergency Procedures
JT1220 Mach 1 Operator’s Manual Safety — 15 Emergency Procedures Emergency Procedures Before operating any equipment, review emergency procedures and check that all safety precautions have been taken. EMERGENCY SHUTDOWN — Turn ignition switch to stop position or push remote engine stop button (if equipped).
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Page 17: If An Electric Line Is Damaged
JT1220 Mach 1 Operator’s Manual Safety — 16 Emergency Procedures If an Electric Line is Damaged If you suspect an electric line has been damaged and you are on drilling unit or bonded ground mats, DO NOT MOVE. Remain on drilling machine or mats and take the following actions. The order and degree of action will depend on the situation.
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Page 18: If A Gas Line Is Damaged
JT1220 Mach 1 Operator’s Manual Safety — 17 Emergency Procedures If a Gas Line is Damaged If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.
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Page 19
JT1220 Mach 1 Operator’s Manual Safety — 18 Emergency Procedures… -
Page 20: Controls
ESID ……..46 Ditch Witch Electronics 750/752 Display ..49 •…
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Page 21: Set-Up Console
JT1220 Mach 1 Operator’s Manual Controls — 20 Set-Up Console Set-Up Console 1. Tracker control key 5. Right stabilizer control 2. Ignition switch 6. Frame tilt control 3. Left track switch 7. Left stabilizer control 4. Right track switch Item…
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Page 22
JT1220 Mach 1 Operator’s Manual Controls — 21 Set-Up Console Item Description Notes 2. Ignition switch To start engine, insert key and IMPORTANT: turn clockwise. • Restart engine with ignition switch To stop engine, turn key after it has been turned off with counterclockwise. -
Page 23
JT1220 Mach 1 Operator’s Manual Controls — 22 Set-Up Console Item Description Notes 7. Left stabilizer control To raise, pull up. IMPORTANT: Lower left and right stabilizers to the ground to stabilize To lower, push down. unit and then adjust for side-to-side stability. -
Page 24: Tethered Ground Drive Controller
JT1220 Mach 1 Operator’s Manual Controls — 23 Tethered Ground Drive Controller Tethered Ground Drive Controller j10om016h.eps 1. Speed/direction control 4. Operator presence switch 2. Power mode switch 5. Throttle switch 3. Remote engine stop Item Description Notes 1. Speed/direction control To move forward, push.
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Page 25
JT1220 Mach 1 Operator’s Manual Controls — 24 Tethered Ground Drive Controller Item Description Notes 2. Power mode switch To select normal driving mode (high), push. To select loading and unloading mode (low), pull. To disable controller, return to center. -
Page 26: Left Control Console
JT1220 Mach 1 Operator’s Manual Controls — 25 Left Control Console Left Control Console Pipeloading Controls 1. Add pipe/manual/remove pipe switch 5. Pipe lift switch 2. Set/Resume switch 6. Pipe shuttle switch 3. Pipe box switch 7. Pipe gripper switch 4.
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Page 27
JT1220 Mach 1 Operator’s Manual Controls — 26 Left Control Console Item Description Notes 2. Set/resume switch To resume operation or See “Cruise Control” on page 140. increase operation levels, press top. RESUME To set operating conditions or reduce operation levels, press bottom. -
Page 28
JT1220 Mach 1 Operator’s Manual Controls — 27 Left Control Console Item Description Notes 6. Pipe shuttle switch To move toward pipe box, press top. To move toward spindle, press bottom. 7. Pipe gripper switch To close, press top. To open, press bottom. -
Page 29: Drilling/Operation Controls
JT1220 Mach 1 Operator’s Manual Controls — 28 Left Control Console Drilling/Operation Controls 1. Engine throttle switch 5. Remote engine start switch 2. Drilling fluid pressure gauge 6. Console/Work light switch 3. Thrust pressure gauge 7. Fluid pump indicator 4. Rotation pressure gauge 8.
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Page 30
JT1220 Mach 1 Operator’s Manual Controls — 29 Left Control Console Item Description Notes 2. Drilling fluid pressure Displays drilling fluid pressure gauge supplied by drilling fluid pump. c00ic157h.eps 3. Thrust pressure gauge Displays hydraulic fluid pressure to thrust motor during thrust and pullback. -
Page 31
JT1220 Mach 1 Operator’s Manual Controls — 30 Left Control Console Item Description Notes 6. Console/Work light To turn on, press top. switch To turn off, press bottom. c00ic151h.eps 7. Fluid pump indicator If fluid pump is on, light should be on. -
Page 32: Gauge Cluster
JT1220 Mach 1 Operator’s Manual Controls — 31 Gauge Cluster Gauge Cluster Unit Status Indicators j10om010h.eps 1. Water in fuel indicator 5. Coolant high temperature indicator 2. Battery charging indicator 6. Engine oil pressure indicator 3. Hydraulic filter service indicator 7.
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Page 33
JT1220 Mach 1 Operator’s Manual Controls — 32 Gauge Cluster Item Description Notes 2. Battery charging Indicates battery is not indicator charging. 3. Hydraulic filter service Indicates hydraulic fluid filter Change filter when indicator lights indicator needs replacing. continuously and as indicated on page 168. -
Page 34
JT1220 Mach 1 Operator’s Manual Controls — 33 Gauge Cluster Item Description Notes 6. Engine oil pressure Indicates engine oil pressure IMPORTANT: Alarms will sound when indicator is too low. engine oil pressure is too low. Stop engine and check oil level. -
Page 35: Pipeloading Status Indicators
JT1220 Mach 1 Operator’s Manual Controls — 34 Gauge Cluster Pipeloading Status Indicators 1. Control cycle light (green) 5. Shuttle home status indicator 2. Rear stop status indicator 6. Front pipe box status indicator 3. Carriage home status indicator 7. Rear pipe box status indicator 4.
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Page 36
JT1220 Mach 1 Operator’s Manual Controls — 35 Gauge Cluster Item Description Notes 2. Rear stop status If carriage is at very back of indicator drill frame, light should be on. If carriage is away from very back of drill frame, light should be off. -
Page 37
JT1220 Mach 1 Operator’s Manual Controls — 36 Gauge Cluster Item Description Notes 6. Front pipe box status If active pipe column contains IMPORTANT: indicator pipe, light should be on. • Check pipe box status lights to If active pipe column does not… -
Page 38: Gauges
JT1220 Mach 1 Operator’s Manual Controls — 37 Gauge Cluster Gauges j10om009h.eps 1. Voltmeter 4. Engine oil pressure gauge 2. Tachometer/Hourmeter 5. Fuel gauge 3. Engine coolant temperature gauge Item Description Notes 1. Voltmeter Displays system voltage. Should show 13 to 14 volts with…
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Page 39
JT1220 Mach 1 Operator’s Manual Controls — 38 Gauge Cluster Item Description Notes 2. Tachometer/Hourmeter Displays engine rpm. Full load reading should be 2200 rpm. Use these times to schedule service. Displays engine operating time. 3. Engine coolant Displays engine coolant… -
Page 40: Right Control Console
JT1220 Mach 1 Operator’s Manual Controls — 39 Right Control Console Right Control Console 1. Drilling fluid pump switch 4. Drilling fluid quick fill switch 2. Dual speed carriage control 5. Remote engine stop switch 3. Carriage control Item Description Notes 1.
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Page 41
JT1220 Mach 1 Operator’s Manual Controls — 40 Right Control Console Item Description Notes 2. Dual speed carriage To engage high carriage Use during bore or pullback when no control travel speed, push and hold. pipe is in spindle to save time. -
Page 42: Anchoring System Console
JT1220 Mach 1 Operator’s Manual Controls — 41 Anchoring System Console Anchoring System Console j10om015h.eps 1. Left rotation control 3. Right rotation control 2. Left thrust control 4. Right thrust control Item Description Notes 1. Left rotation control To drive anchor, push down.
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Page 43
JT1220 Mach 1 Operator’s Manual Controls — 42 Anchoring System Console Item Description Notes 2. Left thrust control To move anchor down, push IMPORTANT: Stand on platform when down. operating anchor controls. To move anchor up, pull up. 3. Right rotation control To drive anchor, push down. -
Page 44: Seat/Armrest
JT1220 Mach 1 Operator’s Manual Controls — 43 Seat/Armrest Seat/Armrest 1. Armrest adjustment 3. Seat slide control 2. Seat recline control Item Description Notes 1. Armrest adjustment To adjust armrest position, unscrew knob, move armrest to new position, and screw knob in.
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Page 45
JT1220 Mach 1 Operator’s Manual Controls — 44 Seat/Armrest Item Description Notes 3. Seat slide control To slide forward or backward, move left. To lock seat in position, move right. -
Page 46: Battery
JT1220 Mach 1 Operator’s Manual Controls — 45 Battery Battery 1. Battery disconnect switch Item Description Notes 1. Battery disconnect To connect, move left. switch To disconnect, move right.
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Page 47: Esid
JT1220 Mach 1 Operator’s Manual Controls — 46 ESID ESID j07om042h.eps 1. Alphanumeric display 5. Current problem indicator 2. Strike indicator 6. OK indicator 3. Alarm interrupt button 7. Electrical power supply indicator 4. Voltage problem indicator 8. Self test button…
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Page 48
JT1220 Mach 1 Operator’s Manual Controls — 47 ESID Item Description Notes 3. Alarm interrupt button To turn off strike alarm at drilling unit, press. 4. Voltage problem Blinking red light indicates a See “Troubleshoot Strike System” on indicator voltage indicator problem. -
Page 49
JT1220 Mach 1 Operator’s Manual Controls — 48 ESID Item Description Notes 7. Electrical power supply Green light means control indicator box has sufficient electrical power for operation. Strike system is ready to operate if OK indicator is also 8. Self test button To start manual self test, Checks all systems and circuits. -
Page 50: Ditch Witch Electronics 750/752 Display
JT1220 Mach 1 Operator’s Manual Controls — 49 Ditch Witch Electronics 750/752 Display Ditch Witch Electronics 750/752 Display Indicators 1. Beacon temperature display 5. Depth estimate 2. Pitch/slope indicator and percentage indicator 6. Display battery status indicator 3. Roll indicator 7.
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Page 51
JT1220 Mach 1 Operator’s Manual Controls — 50 Ditch Witch Electronics 750/752 Display Item Description Notes 2. Pitch/slope indicator Indicates pitch beacon Internal: shows pipe label and stored and percentage percent of grade. pitch. indicator External: shows desired pitch. 3. Roll indicator Indicates beacon roll angle. -
Page 52
JT1220 Mach 1 Operator’s Manual Controls — 51 Ditch Witch Electronics 750/752 Display Item Description Notes 6. Display battery status Indicates display power from If all five bars are not showing, check indicator drilling unit. display power connections. 7. Beacon battery status Indicates beacon battery See beacon instruction sheet. -
Page 53: Controls
JT1220 Mach 1 Operator’s Manual Controls — 52 Ditch Witch Electronics 750/752 Display Controls 1. Delete button 4. Roll stop button 2. On/Off button 5. Recall button 3. Channel select button 6. Store button IMPORTANT: Some items operate differently depending where data is being saved. Internal refers to pipe data being saved to 750 Display memory.
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Page 54
JT1220 Mach 1 Operator’s Manual Controls — 53 Ditch Witch Electronics 750/752 Display Item Description Notes 2. On/Off button To turn on, press. To turn off, press again. 3. Channel select button To display current channel, Unit defaults to last channel used press and release. -
Page 55
JT1220 Mach 1 Operator’s Manual Controls — 54 Ditch Witch Electronics 750/752 Display Item Description Notes 6. Store button To display serial number, Pipe number will appear in numeric press and hold while pressing display when data is stored. on/off button. -
Page 56: Operation Overview
JT1220 Mach 1 Operator’s Manual Operation Overview — 55 Operation Overview Chapter Contents Planning……..56 Setting Up at Jobsite .
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Page 57: Planning
JT1220 Mach 1 Operator’s Manual Operation Overview — 56 Planning Planning 1. Gather information about jobsite. See page 61. 2. Inspect jobsite. See page 62. 3. Classify jobsite. See page 64. 4. Plan bore path. See page 66. 5. Check supplies and prepare equipment. See page 72.
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Page 58: Drilling
JT1220 Mach 1 Operator’s Manual Operation Overview — 57 Drilling Drilling 1. Start system. See page 90. 2. Prime drilling fluid pump. See page 90. 3. Engage tracker control if desired. See page 121. 4. Drill first pipe. See page 95.
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Page 59: Backreaming
• Keep all bends as gradual as possible. • Drilling fluid quality is a key factor in backreaming success. Contact your Ditch Witch dealer for information on testing water, selecting additives, and mixing drilling fluid. • Backreaming requires more fluid than drilling. Make sure enough fluid is used.
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Page 60: Prepare
JT1220 Mach 1 Operator’s Manual Prepare — 59 Prepare Chapter Contents Gather Information ……61 •…
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Page 61: Prepare
JT1220 Mach 1 Operator’s Manual Prepare — 60 Prepare Jobsite ……71 •…
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Page 62: Gather Information
JT1220 Mach 1 Operator’s Manual Prepare — 61 Gather Information Gather Information A successful job begins before the bore. The first step in planning is reviewing information already available about the job and jobsite. Review Job Plan Review blueprints or other plans and make sure you have taken bore enlargement during backreaming and pullback into account.
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Page 63: Inspect Site
JT1220 Mach 1 Operator’s Manual Prepare — 62 Inspect Site Inspect Site Inspect jobsite before transporting equipment. Check for the following: • overall grade or slope • changes in elevation such as hills or open trenches • obstacles such as buildings, railroad crossings, or streams •…
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Page 64: Select Start And End Points
JT1220 Mach 1 Operator’s Manual Prepare — 63 Inspect Site Select Start and End Points Select one end to use as a starting point. Consider the following when selecting a starting point: Slope Fluid system should be parked on a level site. Consider how slope will affect drilling unit setup, bending pipe, and fluid flow out of hole.
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Page 65: Classify Jobsite
JT1220 Mach 1 Operator’s Manual Prepare — 64 Classify Jobsite Classify Jobsite Inspect Jobsite • Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations. • Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call.
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Page 66: Apply Precautions
JT1220 Mach 1 Operator’s Manual Prepare — 65 Classify Jobsite Apply Precautions Once classified, precautions appropriate for jobsite must be taken. Electric Jobsite Precautions In addition to using a directional drilling system with an electric strike system, use one or both of these methods.
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Page 67: Plan Bore Path
Plan Bore Path Plan the bore path, from entry to end, before drilling begins. The Ditch Witch Subsite Trac Management System Plus is available for planning your bore path. This special software can be run in the field using a ®…
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Page 68: Recommended Bend Limits
Plan Bore Path Recommended Bend Limits Ditch Witch drill pipes are designed to bend slightly during operation. Slight bending allows for steering and correcting direction. Bending beyond recommended limits will cause damage that might not be visible. This damage adds up and will later lead to sudden drill pipe failure.
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Page 69
JT1220 Mach 1 Operator’s Manual Prepare — 68 Plan Bore Path Pipe-By-Pipe Bend Limits Pipe Forward (B) Deflection (A) Pipe Forward (B) Deflection (A) 10 ft 0 in (3.0 m) 0 ft 6 in (0.1 m) 85 ft 6 in (26.1 m) 44 ft 1 in (13.4 m) -
Page 70: Entry Pitch
JT1220 Mach 1 Operator’s Manual Prepare — 69 Plan Bore Path Entry Pitch Entry pitch is the slope of the drill frame compared with the slope of the ground. Determine entry pitch one of two ways: 1. With Pitch Beacon •…
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Page 71: Minimum Depth
JT1220 Mach 1 Operator’s Manual Prepare — 70 Plan Bore Path Minimum Depth Because you must bend pipe gradually, entry pitch and bend limits determine how deep the pipe will be when it becomes horizontal. This is called the minimum depth.
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Page 72: Prepare Jobsite
JT1220 Mach 1 Operator’s Manual Prepare — 71 Prepare Jobsite Prepare Jobsite Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. NOTICE: • If jobsite classification is in question or if the possibility of unmarked electric utilities exists, classify jobsite as electric.
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Page 73: Check Supplies And Prepare Equipment
JT1220 Mach 1 Operator’s Manual Prepare — 72 Check Supplies and Prepare Equipment Check Supplies and Prepare Equipment Check Supplies • receiver/transmitter or tracker with spare batteries • beacons with new and spare batteries • two-way radios with new and spare batteries •…
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Page 74: Prepare Equipment
JT1220 Mach 1 Operator’s Manual Prepare — 73 Check Supplies and Prepare Equipment Prepare Equipment Fluid Levels • fuel • hydraulic fluid • engine coolant • battery charge • engine oil Condition and Function • filters (air, oil, hydraulic) •…
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Page 75
JT1220 Mach 1 Operator’s Manual Prepare — 74 Check Supplies and Prepare Equipment… -
Page 76: Drive
JT1220 Mach 1 Operator’s Manual Drive — 75 Drive Chapter Contents Start Unit ……. . . 76 Steer Unit .
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Page 77
JT1220 Mach 1 Operator’s Manual Drive — 76 Start Unit Start Unit 1. Insert key. 2. Turn key clockwise. See page 21 for more information. 3. Run engine at low throttle for 5 minutes. Steer Unit To steer drilling unit while using tethered ground drive controller, follow instructions for type of steering desired. -
Page 78: Transport
JT1220 Mach 1 Operator’s Manual Transport — 77 Transport Chapter Contents Lift ……..78 •…
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Page 79: Lift
JT1220 Mach 1 Operator’s Manual Transport — 78 Lift Lift Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. Points Lifting points are identified by lifting decals. Lifting at other points is unsafe…
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Page 80: Procedure
JT1220 Mach 1 Operator’s Manual Transport — 79 Lift Procedure Use a crane capable of supporting the equipment’s size and weight. See “Specifications” on page 185 or measure and weigh equipment before lifting. 1. Attach chains to four lift points (two on each side of drilling unit).
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Page 81: Haul
JT1220 Mach 1 Operator’s Manual Transport — 80 Haul Haul Inspect Trailer • Check hitch for wear and cracks. Lubricate if needed. • Check u-bolts and axles for wear. Replace if needed. • Check fasteners for wear and tightness. Replace or tighten if needed.
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Page 82: Load
JT1220 Mach 1 Operator’s Manual Transport — 81 Haul Load Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. NOTICE: • Load and unload trailer on level ground.
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Page 83: Tie Down
JT1220 Mach 1 Operator’s Manual Transport — 82 Haul Tie Down Points Tiedown points are identified by tiedown decals. Securing to trailer at other points is unsafe and can damage machinery. Procedure Incorrect procedures could result in death, injury, or property damage.
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Page 84
JT1220 Mach 1 Operator’s Manual Transport — 83 Haul Without Tiedown Kit Loop tiedowns around unit at tiedown points. Make sure tiedowns are tight before transporting. -
Page 85: Unload
JT1220 Mach 1 Operator’s Manual Transport — 84 Haul Unload Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. NOTICE: • Load and unload trailer on level ground.
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Page 86: Tow
JT1220 Mach 1 Operator’s Manual Transport — 85 Under normal conditions, drilling unit should not be towed. If unit breaks down and towing is necessary: • Attach chains to indicated tow points facing towing vehicle. • Open bypass valves. •…
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Page 87
JT1220 Mach 1 Operator’s Manual Transport — 86 To open selector valves for towing, loosen jam nut and tighten valve screw (shown) until it is fully threaded. To close selector valves and return to normal operation, unthread valve screw and tighten jam nut. -
Page 88: Conduct A Bore
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 87 Conduct a Bore Chapter Contents Position Equipment ……89 Connect Fluid System .
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Page 89
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 88 Record Bore Path ……100 Surface Drill Head ……101 Assemble Backream String . -
Page 90: Position Equipment
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 89 Position Equipment Position Equipment 1. Review bore plan and select drilling unit position and fluid unit position. See “Select Start and End Points” on page 63. 2. Move equipment into selected positions.
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Page 91: Start System
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 90 Start System Start System 1. Start drilling unit and remote fluid unit. Allow both engines to warm up. IMPORTANT: Ensure that mixture of drilling fluid matches drilling conditions. 2. Enable tracker control mode if desired. See “Tracker Control” on page 121.
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Page 92: Operate Carriage Control
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 91 Operate Carriage Control Operate Carriage Control The thrust/rotation control has eight positions which allow the four basic functions to be combined. The chart below summarizes functions that occur when control is put at a combined position. Operator must be in seat for control to function.
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Page 93: Clamp Pipe
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 92 Clamp Pipe Clamp Pipe Turning shaft can kill you or crush arm or leg. Stay away. NOTICE: Clamping anywhere else on the pipe will weaken the pipe. Pipe can later break, even when operating under normal loads.
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Page 94: Assemble Drill String
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 93 Assemble Drill String Assemble Drill String Prepare Beacon Housing 1. Select nozzles and bit. IMPORTANT: A variety of nozzles and bits are available to suit your particular job conditions. See “Downhole Tools” on page 124 for more information, or contact your Ditch Witch dealer.
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Page 95: Connect Drill Pipe
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 94 Assemble Drill String Connect Drill Pipe 1. Start drilling unit engine. 2. Align transition sub (3) in front wrench. 3. Clamp tool in front wrench. See “Clamp Pipe” on page 92.
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Page 96: Drill First Pipe
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 95 Drill First Pipe Drill First Pipe Turning shaft can kill you or crush arm or leg. Stay away. NOTICE: • Keep everyone at least 10’ (3 m) away from turning drill string.
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Page 97: Enable Automated Pipeloader System
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 96 Enable Automated Pipeloader System Enable Automated Pipeloader System Add Pipe Remove Pipe 1. Make sure pipe box is properly positioned. 1. Make sure pipe box is properly positioned. See “Shift Pipe Box” on page 135.
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Page 98: Add Pipe
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 97 Add Pipe Add Pipe IMPORTANT: If gripper switch is not in the grip position when using optional pipeloader automation, grippers will open when automation is stopped and gripped pipe could be dropped. To return a dropped pipe to the drill string, see “Correct Dropped Pipe”…
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Page 99
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 98 Add Pipe 5. Connect pipe to saver sub. IMPORTANT: Always rotate clockwise unless breaking pipe joint. Rotating counterclockwise will unscrew joints. • Move carriage forward until saver sub meets pipe. -
Page 100: Correct Direction
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 99 Correct Direction Correct Direction Correcting direction is a skill operators gain with experience and knowledge of equipment and soil conditions. These instructions cover only basic procedures. For information about specific equipment or jobsites, contact your Ditch Witch dealer.
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Page 101: Drill Head Position
Subsite 750 Tracker, 750 Display, a tracking beacon, and special software. The display can store jobs in ® its memory or the system can be run in the field using a laptop computer equipped with the Windows or higher operating system. See your Ditch Witch dealer for details.
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Page 102: Surface Drill Head
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 101 Surface Drill Head Surface Drill Head Moving tools will kill or injure. Shut off drill string power when anyone can be struck by moving or thrown tools. Never use pipe wrenches on drill string.
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Page 103: Assemble Backream String
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 102 Assemble Backream String Assemble Backream String Turning shaft will kill you or crush arm or leg. Stay away. NOTICE: Keep everyone away from material being installed. Moving tools will kill or injure. Shut off drill string power when anyone can be struck by moving or thrown tools.
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Page 104: Remove Pipe
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 103 Remove Pipe Remove Pipe IMPORTANT: If gripper switch is not in the grip position when using optional pipeloader automation, grippers will open when automation is stopped and gripped pipe could be dropped. To return a dropped pipe to the drill string, see “Correct Dropped Pipe”…
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Page 105
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 104 Remove Pipe 8. Break rear joint. • Engage rear wrench. • Slowly rotate spindle counterclockwise until joint is loosened. Do not fully unscrew joint. • Disengage rear wrench. • Move carriage back until front end of pipe is positioned inside front end of pipe box. -
Page 106: Remove Pullback Device
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 105 Remove Pullback Device Remove Pullback Device The pullback device can be removed when the last pipe is on the frame. It can also be removed when a target pit along the bore path has been reached. Remaining pipe is then pulled back and removed.
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Page 107
JT1220 Mach 1 Operator’s Manual Conduct a Bore — 106 Remove Pullback Device… -
Page 108: Systems And Equipment
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 107 Systems and Equipment Chapter Contents Anchor System ……109 •…
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Page 109
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 108 Downhole Tools ……124 •… -
Page 110: Anchor System
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 109 Anchor System Anchor System Crushing weight. If load falls or moves, it could kill or crush you. Use proper procedures and equipment or stay away. NOTICE: • Drive anchors properly before drilling.
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Page 111: Electric Strike System
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 110 Electric Strike System Electric Strike System Any time you drill in an electric jobsite, electric strike system must be properly set up, tested, and used. You must wear protective boots and gloves meeting the following standards: •…
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Page 112: Assemble Voltage Detector
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 111 Electric Strike System Assemble Voltage Detector 1. Drive voltage stake into ground at least 6’ (2 m) away from any part of system. 2. Clip voltage limiter to voltage stake.
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Page 113: Troubleshoot Strike System
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 112 Electric Strike System Troubleshoot Strike System When strike system detects a problem, an error code will be displayed. Anytime this happens, press self test button to retest. If error code is still displayed and does not appear in this chart, have control module checked or replaced.
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Page 114
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 113 Electric Strike System Problem Possible cause Possible solution Strobe light on drilling unit Improper connections with Check connections and wiring does not work during total control module harness test Defective strobe light 1. -
Page 115: Use Electric Strike Simulator
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 114 Electric Strike System Problem Possible cause Possible solution EV2 code displays and Improper connections with Check cable connection on control voltage problem indicator is control module module Defective voltage limiter…
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Page 116
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 115 Electric Strike System To test for current at strike levels: 1. Put two or three loops through current transformer. 2. Follow steps above to test. 3. Display should show the following: •… -
Page 117: Drilling Fluid
Con-Det™ water-soluble cleaning solution (p/n 259-810) Guidelines Match drilling fluid to soil type. This chart is meant as a guideline only. See your local Ditch Witch dealer for soil conditions and drilling fluid recommendations for your area. Also see our interactive Drilling Fluid Formulator at www.ditchwitch.com.
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Page 118: Bentonite
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 117 Drilling Fluid Bentonite Bentonite is a dry powder. When properly mixed with water, it forms a thin cake on bore walls, lubricating the bore, keeping it open, and holding fluid in the bore.
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Page 119: Basic Fluid Recipes
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 118 Drilling Fluid Basic Fluid Recipes Soil type Mixture/100 gal (378 L) of water Notes fine sand 35 lb (16 kg) Bore-Gel coarse sand 35 lb (16 kg) Bore-Gel Add .5 lb (225 g) of Quik-Trol for .5 lb (225 g) No-Sag…
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Page 120: Drilling Fluid Requirements
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 119 Drilling Fluid Drilling Fluid Requirements 1. Determine drilling conditions and choose appropriate drilling fluid mix. 2. Estimate amount of supplies needed and check availability. • Drilling fluid • Water supply. If more water than can be carried with the unit will be needed, arrange to transport additional water.
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Page 121: Funnel Viscosity
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 120 Drilling Fluid Funnel Viscosity Viscosity is the measure of internal resistance of a fluid to flow; the greater the resistance, the higher the viscosity. Viscosity of drilling fluids must be controlled.
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Page 122: Tracker Control
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 121 Tracker Control Tracker Control Overview Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. This mode allows the 750 Tracker operator to disable hydraulic power to drilling unit thrust and rotation.
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Page 123
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 122 Tracker Control 4. Turn on 750 Tracker and check four-digit code. If codes on tracker and display match, thrust and rotation hydraulics on the drilling unit are enabled. If codes on tracker and display do not match, adjust tracker code: •… -
Page 124
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 123 Tracker Control Disable Thrust and Rotation 1. When drill head enters target pit or exits the ground, turn off tracker. After 8-16 seconds, green tracker control light (shown), located on drilling unit anchoring console, will come on. -
Page 125: Nozzles
Bits Selection These charts are meant as a guideline only. No one bit works well in all conditions. See your Ditch Witch dealer for soil conditions and bit recommendations for your area. Also see our interactive Downhole Tool Selector at www.ditchwitch.com.
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Page 126: Beacon Housings
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 125 Downhole Tools Soil Description sandy soil sugar sand, blow sand, or other soils where sand is the predominant component soft soil sandy loam medium soil loams, loamy clays hard soil…
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Page 127: Backreamers
A backreamer enlarges the hole as pipe is pulled back through the bore. No one backreamer works well in all conditions. These charts are meant as a guideline only. See your local Ditch Witch dealer for soil conditions and backreamer recommendations for your area. Also see our interactive Downhole Tool Selector at www.ditchwitch.com.
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Page 128: Backream Fluid Requirements
Metric 18 L x .5 m/min = 9 L for each minute of each minute of backreaming. backreaming IMPORTANT: After you have determined how much fluid you will need, see your Ditch Witch dealer for nozzle recommendations.
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Page 129
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 128 Downhole Tools Backream Fluid Requirements Backreamer/product Gal/ft Backreamer/product Gal/ft diameter diameter .5 in 13 mm 0.01 0.13 13.5 in 343 mm 7.44 92.35 1 in 25 mm 0.04 0.51 14 in 356 mm 8.00… -
Page 130: Quick Wrench
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 129 Quick Wrench Quick Wrench To attach or remove downhole tools, use quick wrench to join or break the joint. Moving tools will kill or injure. Shut off drill string power when anyone can be struck by moving or thrown tools.
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Page 131
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 130 Quick Wrench To Join 1. Scribe straight line across joint on both sides of separating line (A). 2. Scribe second line (B) on moveable side of joint in the opposite direction of tightening action .25” (6 mm) away from first line. -
Page 132: Drill Pipe
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 131 Drill Pipe Drill Pipe Perform Regular Drill Pipe Care Precondition New Pipe Repeat this procedure three times for each piece of pipe before it is used the first time: 1. Hand-lubricate entire surface of threads and shoulders of both ends of pipe with copper base tool joint compound.
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Page 133
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 132 Drill Pipe Use Caps and Plugs Before transporting in dusty conditions or prolonged storage, install caps and plugs to male and female ends of pipe and to saver sub. Replace Worn Saver Sub Because each pipe comes in contact with the saver sub, check saver sub regularly for wear. -
Page 134: Use Drill Pipe Correctly
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 133 Drill Pipe Use Drill Pipe Correctly Align the Joints Always carefully align the male and female ends of pipe before screwing them together. Poor alignment can damage the threads and destroy the usefulness of the joint.
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Page 135
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 134 Drill Pipe Make Up and Break Out Joints Correctly Assisted Makeup protects threads by automatically matching carriage movement speed to rotation during makeup and breakout. • To screw pipes together and fully torque joint, slowly rotate pipe until spindle stops turning and full pressure is developed. -
Page 136: Pipeloader
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 135 Pipeloader Pipeloader Shift Pipe Box IMPORTANT: Lift arms must be fully raised for pipe box to move. Drilling 1. Shift pipe box when both pipe box status lights are off.
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Page 137: Correct Misaligned Or Jammed Pipe
If drill pipe is bent, remove it from pipe box and discard. NOTICE: If neither of the causes and solutions outlined above correct the misaligned or jammed pipe, contact your Ditch Witch dealer for assistance. Rotate Drill Pipe Order Rotating the lead pipe to the back of the string is a manual process. Rotate drill pipes in the drill string weekly.
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Page 138: Add/Remove Single Pipe
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 137 Pipeloader Add/Remove Single Pipe Load a single drill pipe or up to a whole column of drill pipe into an empty column of pipe box to finish bore without changing pipe boxes.
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Page 139
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 138 Pipeloader Add Single Pipe 1. Place grid mats on the ground on pipe box side of drilling unit. 2. Connect mats. 3. Connect bonding cable to drilling unit (shown in inset). -
Page 140
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 139 Pipeloader Remove Single Pipe Unload all drill pipe loaded with auxiliary pipe loaders. 1. Lift, rotate, and lock pipe positioning aid (3) into stowed position. 2. Ensure pipe box is positioned properly. See “Shift Pipe Box”… -
Page 141: Cruise Control
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 140 Cruise Control Cruise Control During the bore, you can set the desired thrust, pullback, and rotation speeds to match ground conditions. Cruise control enables the unit to maintain these settings hands-free. You can engage, disengage, override, and resume these settings at any time.
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Page 142: Override
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 141 Interpret Diagnostic Codes Override • To override settings, move joystick out of neutral and beyond current setting. Unit will increase to new setting. • To return to previous setting, release joystick.
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Page 143: Review Modes
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 142 Interpret Diagnostic Codes Review Modes IMPORTANT: Do not turn off ignition. Diagnostic codes are cleared each time ignition is turned off. View All Codes View Codes Individually 1. Ensure that engine is running and no one is 1.
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Page 144: Diagnostic Codes
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 143 Interpret Diagnostic Codes Diagnostic Codes The following table lists the attributes of each diagnostic code. Information presented includes: code number, condition causing code to be sent, result, and level of severity.
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Page 145
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 144 Interpret Diagnostic Codes Code Condition Result Severity no continuity to auxiliary dump valve add pipe or remove pipe aborted and non- code is stored essential no continuity to thrust/right track… -
Page 146
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 145 Interpret Diagnostic Codes Code Condition Result Severity no continuity to pipe up switch pipe box movement is blocked and non- code is stored essential no continuity to tracker control input… -
Page 147
JT1220 Mach 1 Operator’s Manual Systems and Equipment — 146 Interpret Diagnostic Codes Code Condition Result Severity undefinable diagnostic code reported code is stored non- essential… -
Page 148: Complete The Job
JT1220 Mach 1 Operator’s Manual Complete the Job — 147 Complete the Job Chapter Contents Antifreeze Drilling Unit ….148 •…
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Page 149
JT1220 Mach 1 Operator’s Manual Complete the Job — 148 Antifreeze Drilling Unit Antifreeze Drilling Unit Your drilling unit can be left overnight in freezing conditions by circulating a polyproplyene-based antifreeze (p/n 265-644) through optional antifreeze system before shutdown. Add Antifreeze 1. -
Page 150
JT1220 Mach 1 Operator’s Manual Complete the Job — 149 Antifreeze Drilling Unit Reclaim Antifreeze 1. Connect remote fluid system. See page 89. 2. Turn on remote fluid system engine. 3. Start drilling unit and run at low throttle. 4. Move carriage to front of drill frame.
Earthmoving equipment DITCH WITCH
DITCH WITCH Corporation was founded in 1902 by Frederick Malzan. The history of this global player in the construction equipment market began with the opening of a small locksmith shop in Perry,
Oklahoma. By the way, the headquarters of the company is located here to this day. Initially, the company was engaged in the production of oil refining equipment, but in 1949 the company
developed the first trencher. So the formation of the DITCH WITCH trademark on the world market began. Currently, the company is engaged in the production of HDD (Horizontal Directional Drilling
Rigs), trenchers and cable layers. The model range of the manufacturer includes small-sized and full-size equipment for multi-purpose use.
Let’s start with the trenchers. This is a type of construction special equipment, which is designed to form trenches for laying engineering communications. In addition, the machines can be used
for leveling territories, removing asphalt pavements and excavating soils of any complexity. The technique shows high productivity, regardless of the complexity of the work performed and climatic
conditions.
Among the main advantages of this category of technology, the following advantages can be distinguished:
Hydraulic control system, simple and convenient to operate.
Consistently high performance achieved by installing Japanese-made engines.
An adjustable rear wheel that guarantees stability and maneuverability regardless of the terrain.
High safety factor and service life. This feature is achieved by using high-quality components and innovative designs that increase the durability of the main units and mechanisms.
Trenchers are produced on a wheeled chassis and a caterpillar drive. In addition to the standard equipment, the equipment can be optionally equipped with road milling cutters, bulldozer dumps,
excavator buckets and back shovels.
Now let’s talk about cable layers.
This is a multifunctional technique designed for laying pipelines and cable networks in soils of any complexity. In construction, cable layers are often used to equip pits with outlet sockets.
The main advantages include the following features:
High performance with minimal damage to the surrounding landscape.
Ability to work on soils of any complexity, including rocky terrain.
Several variations of working bodies, which allows you to fine-tune the technique for the performance of certain jobs.
Automated workflow.
All machines in this category are of high build quality and easy handling.
The DITCH WITCH lineup is quite diverse, so let’s look at the most interesting categories and models of this manufacturer.
All machines in this category are of high build quality and easy handling.
The DITCH WITCH lineup is quite diverse, so let’s look at the most interesting categories and models of this manufacturer.
Trenchers
DITCH WITCH trenchers are divided into five types and, in turn, by model.
Types of trenches and models that the company produces today:
Manual machines: C12, C14, C16, C16X, C24X, C30X, S2B
Tractor type: RT30, RT45, RT55, RT80, RT100, RT120, RT125 and ZAHN trencher
QUAD: RT80 QUAD, RT120 QUAD, RT125 QUAD
Micro trenchers: MT12
Vibratory plows: 100SX, 410SX and ZAHN plows
But let’s start our review with a fairly simple but highly functional model of the HT220 trencher.
Ditch Witch HT220
This is a tracked modification with a chain-type working body. The working chain is equipped with replaceable teeth, which makes it possible to work on normal and difficult soils. The equipment
is quite compact: the length is only 2.8 meters, while the depth of the trench can reach 1,800 mm. The power required for operation is provided by the GUMMINS Q SB 5.9 engine with a capacity of
215 liters. from.
Ditch Witch RT10
The well-known model is the RT10. It is a fairly compact trench excavator with an 11 hp engine. from. In the basic configuration, the equipment is produced on a wheeled chassis, but as an option
it can be equipped with a caterpillar drive and a backhoe. The steering is hydraulic, which provides excellent maneuverability. Given these features, the equipment is optimal for work in the
private sector and small construction contractors.
Ditch Witch RT115 and RT115 QUAD
Consider the technical characteristics of the RT115 and RT115 QUAD models. The difference between them lies in a three-speed gearbox with instant switching of operating modes, which is installed
on the second modification. Of the general features, the following parameters can be distinguished:
Four-cylinder JOHN DEERE engines, 86 kW.
Speed indicators (forward / backward) — 14.5 and 9.9 km / h.
Large selection of additional attachments.
Reinforced frame for tough jobs.
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- 1330
- Operator’s manual
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Contents
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Table of Contents
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Bookmarks
Related Manuals for Ditch Witch 1330
Summary of Contents for Ditch Witch 1330
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Page 1
1330 Operator’s Manual 0 5 4 -0 8 5 ® Issue 2.2… -
Page 2: Table Of Contents
1330 Operator’s Manual Overview — 1 Overview Chapter Contents Serial Number Location ….. . 2 Intended Use ……. 3 Equipment Modification .
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Page 3: Serial Number Location
1330 Operator’s Manual Overview — 2 Serial Number Location Serial Number Location Record serial numbers and date of purchase in spaces provided. Trencher serial number is located as shown. Item date of manufacture date of purchase trencher serial number trailer serial number…
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Page 4: Intended Use
Intended Use The 1330 is a pedestrian trencher designed to install buried cable and pipe to depths of 36 in (915 mm) and widths of 6 in (150 mm). It is intended for operation in ambient temperatures from 20° to 115°F (-7° to 46°C).
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Page 5: Operator Orientation
1330 Operator’s Manual Overview — 4 Operator Orientation Operator Orientation 1. Front of unit 2. Right side of unit 3. Rear of unit 4. Left side of unit About This Manual This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures.
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Page 6: Foreword
If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc.
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Page 7
Copyright 2002, 2003, 2004, 2005, 2006, 2007, 2008 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The Underground, and… -
Page 8
1330 Operator’s Manual Contents — 7 Contents Overview machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual Foreword part number, revision level, and publication date of this manual, and factory contact… -
Page 9: Specifications
1330 Operator’s Manual Contents — 8 Specifications machine specifications including weights, measurements, power ratings, and fluid capacities Support the warranty policy for this machine, and procedures for obtaining warranty consideration and training Service Record a record of major service performed on the machine…
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Page 10: Safety
1330 Operator’s Manual Safety — 9 Safety Chapter Contents Guidelines ……. . 10 Safety Alert Classifications .
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Page 11: Guidelines
Use equipment carefully. Stop operation and investigate anything that does not look or feel right. • Do not operate unit where flammable gas may be present. • Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.
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Page 12: Safety Alert Classifications
1330 Operator’s Manual Safety — 11 Safety Alert Classifications Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions.
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Page 13: Safety Alerts
1330 Operator’s Manual Safety — 12 Safety Alerts Safety Alerts Moving digging teeth will kill you or cut off arm or leg. Stay away. Turning shaft will kill you or crush arm or leg. Stay away. Electric shock. Contacting electric lines will cause death or serious injury.
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Page 14
1330 Operator’s Manual Safety — 13 Safety Alerts Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully. Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced. -
Page 15
1330 Operator’s Manual Safety — 14 Safety Alerts Hot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing. Flying objects may cause injury. Wear hard hat and safety glasses. Hot parts may cause burns. Do not touch until cool. -
Page 16: Emergency Procedures
1330 Operator’s Manual Safety — 15 Emergency Procedures Emergency Procedures Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.
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Page 17: If An Electric Line Is Damaged
1330 Operator’s Manual Safety — 16 Emergency Procedures If an Electric Line is Damaged If you suspect an electric line has been damaged and you are near pedestrian unit, DO NOT MOVE and do not touch unit. Take the following actions. The order and degree of action will depend upon the situation.
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Page 18: If A Fiber Optic Cable Is Damaged
1330 Operator’s Manual Safety — 17 Emergency Procedures If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
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Page 19
1330 Operator’s Manual Safety — 18 Emergency Procedures… -
Page 20: Controls
1330 Operator’s Manual Controls — 19 Controls Chapter Contents Control Console ……20 Engine Controls ……23…
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Page 21
1330 Operator’s Manual Controls — 20 Control Console Control Console 1. Throttle (orange) 5. Bail (red, operator presence device) 2. Boom lift control (green) 6. Ignition switch 3. Speed/direction control (orange) 7. Manual start bypass button 4. Digging chain control (yellow) 8. -
Page 22
1330 Operator’s Manual Controls — 21 Control Console Item Description Notes 3. Speed/direction control To drive, move to DRIVE slot, Bail must be down for this control to (orange) then slowly forward or function. reverse. NOTICE: Trenching movement is To trench, move to DIG slot, always backward (toward you). -
Page 23
1330 Operator’s Manual Controls — 22 Control Console Item Description Notes 6. Ignition switch Units with rope start: To turn power on, turn clockwise to middle position. Engine will start when rope is pulled. To stop engine, turn counterclockwise. Units with electric start: To start engine, turn all the way clockwise. -
Page 24
1330 Operator’s Manual Controls — 23 Engine Controls Engine Controls 1. Fuel shut-off valve 3. Rope start 2. Choke 4. Engine power switch Item Description Notes 1. Fuel shut-off valve When transporting unit to or This valve separates the fuel tank from jobsite, or anytime from the engine. -
Page 25
1330 Operator’s Manual Controls — 24… -
Page 26: Operation Overview
1330 Operator’s Manual Operation Overview — 25 Operation Overview Chapter Contents Planning……..26 Trenching.
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Page 27
1330 Operator’s Manual Operation Overview — 26 Planning Planning 1. Gather information about jobsite. See page 28. 2. Inspect jobsite. See page 29. 3. Classify jobsite. See page 30. 4. Select best chain type and tooth pattern for your application. See page 51. -
Page 28: Prepare
1330 Operator’s Manual Prepare — 27 Prepare Chapter Contents Gather Information ……28 • Review Job Plan ……… . .28 •…
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Page 29: Gather Information
1330 Operator’s Manual Prepare — 28 Gather Information Gather Information A successful job begins before you dig. The first step in planning is reviewing information already available about the job and jobsite. Review Job Plan Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.
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Page 30: Inspect Site
1330 Operator’s Manual Prepare — 29 Inspect Site Inspect Site Inspect jobsite before transporting equipment. Check for the following: • changes in elevation such as hills or other open trenches • obstacles such as buildings, railroad crossings, or streams •…
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Page 31: Classify Jobsite
1330 Operator’s Manual Prepare — 30 Classify Jobsite Classify Jobsite Inspect Jobsite • Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations. • Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging.
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Page 32: Apply Precautions
1330 Operator’s Manual Prepare — 31 Classify Jobsite Apply Precautions Once classified, precautions appropriate for jobsite must be taken. Electric Jobsite Precautions Use one or both of these methods. • Expose line by careful hand digging or soft excavation. •…
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Page 33: Check Supplies And Prepare Equipment
1330 Operator’s Manual Prepare — 32 Check Supplies and Prepare Equipment Check Supplies and Prepare Equipment Supplies • fuel • keys • personal protective equipment, such as hard hat and safety glasses Fluid Levels • fuel • hydraulic fluid •…
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Page 34: Drive
1330 Operator’s Manual Drive — 33 Drive Chapter Contents Start Unit ……. . . 34 Drive .
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Page 35: Start Unit
NOTICE: • If interlock system does not work, contact your Ditch Witch dealer. Improper repair might allow machine to start or operate with controls in gear. • Do not wire or tape bail to handlebar or defeat interlock system in any manner. Machine will not start.
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Page 36: Steer
1330 Operator’s Manual Drive — 35 Steer Steer 1. Push axle lock to unlock wheels. 2. Push down on handlebar. 3. Turn machine. Shut Down 1. Move speed/direction control to N (neutral). 2. Push boom control to lower digging boom, if space allows.
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Page 37
1330 Operator’s Manual Drive — 36 Shut Down… -
Page 38: Transport
1330 Operator’s Manual Transport — 37 Transport Chapter Contents Lift ……..38 •…
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Page 39: Lift
1330 Operator’s Manual Transport — 38 Lift Lift Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. Points Lifting points are identified by lifting decals. Lifting at other points is unsafe and can damage machinery.
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Page 40: Haul
Transport — 39 Haul Haul IMPORTANT: The 1330 can be hauled in the bed of a light truck or by trailer. If using a trailer, follow these general procedures. For complete information, see the trailer manufacturer’s manual. Inspect Trailer •…
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Page 41: Load
1330 Operator’s Manual Transport — 40 Haul Load Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. NOTICE: • Load and unload trailer on level ground. • Incorrect loading can cause trailer swaying.
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Page 42: Tie Down
1330 Operator’s Manual Transport — 41 Haul Tie Down Points Tiedown points are identified by tiedown decals. Securing to truck or trailer at other points is unsafe and can damage machinery. Procedure Loop tiedowns around unit at tiedown points. Make sure tiedowns are tight before transporting.
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Page 43: Unload
1330 Operator’s Manual Transport — 42 Haul Unload Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. NOTICE: • Load and unload trailer on level ground. • Attach trailer to vehicle before loading or unloading.
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Page 44: Freewheel
1330 Operator’s Manual Transport — 43 Freewheel Freewheel If trencher must be moved without engine running, this feature allows it to be wheeled manually. Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.
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Page 45
1330 Operator’s Manual Transport — 44… -
Page 46: Trench
1330 Operator’s Manual Trench — 45 Trench Chapter Contents Trench ……..47…
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Page 47
1330 Operator’s Manual Trench — 46 Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. NOTICE: Cutting, drilling or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust. -
Page 48
1330 Operator’s Manual Trench — 47 Trench Trench 1. Drive trencher to starting point. Move in line with planned trench. 2. Pull axle lock to lock wheels together. 3. Move throttle to half open. 4. Push boom control to lower digging boom to just above ground. -
Page 49
1330 Operator’s Manual Trench — 48 Trench 7. Push boom control to slowly lower digging boom to desired trench depth. 8. Move speed/direction control to DIG, then slowly pull to desired speed. IMPORTANT: • Do not make sharp turns. Lower boom to full depth when turning. -
Page 50: Systems And Equipment
1330 Operator’s Manual Systems and Equipment — 49 Systems and Equipment Chapter Contents Chain, Teeth, and Sprockets ….50 • Chain and Tooth Maintenance ……. .50 •…
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Page 51: Chain, Teeth, And Sprockets
For correct tightening procedure, see page 65. • Use the tooth pattern most appropriate for your digging conditions. If you move to a different soil type, contact your Ditch Witch dealer for information about the most effective chain type and tooth pattern. Chain Types Chain type…
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Page 52: Chain Selection
1330 Operator’s Manual Systems and Equipment — 51 Chain, Teeth, and Sprockets Chain Selection These charts are meant as a guideline only. No one chain type works well in all conditions. See your Ditch Witch dealer for soil conditions and chain recommendations for your area. Ask for the latest Chain, Teeth, and Sprockets Parts Catalog.
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Page 53: Optional Equipment
1330 Operator’s Manual Systems and Equipment — 52 Optional Equipment Optional Equipment See your Ditch Witch dealer for more information about the following optional equipment. Equipment Description booms provide depth options of 24-in (610-mm), 30-in (760-mm), or 36-in (915 mm);…
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Page 54: Complete The Job
1330 Operator’s Manual Complete the Job — 53 Complete the Job Chapter Contents Restore Jobsite ……54 Rinse Equipment .
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Page 55: Restore Jobsite
1330 Operator’s Manual Complete the Job — 54 Restore Jobsite Restore Jobsite After product is installed, return spoils to the trench with shovels or small earth-moving equipment. Rinse Equipment Spray water onto equipment to remove dirt and mud. NOTICE: Do not spray water onto operator’s console. Electrical components could be damaged. Wipe down instead.
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Page 56: Service
1330 Operator’s Manual Service — 55 Service Chapter Contents Service Precautions ……56 Overview ……. . . 57 Recommended Lubricants/Service Key .
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Page 57: Service Precautions
1330 Operator’s Manual Service — 56 Service Precautions Service Precautions Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. NOTICES: • Unless otherwise instructed, all service should be performed with engine off. • Refer to engine manufacturer’s manual for engine maintenance instructions.
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Page 58: Overview
1330 Operator’s Manual Service — 57 Overview Overview…
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Page 59: Recommended Lubricants/Service Key
Filter Change, replace, adjust, service or test Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. Service intervals listed are for minimum requirements. In extreme conditions, service machine more frequently. Use only recommended lubricants. Fill to capacities listed in “Specifications” on page 75.
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Page 60: Oil Temperature Chart
1330 Operator’s Manual Service — 59 Engine Oil Temperature Chart Engine Oil Temperature Chart 30 10W- 30 10W- 40 10W- 30 10W- 40 5W- 20 5W- 30 C-30 j07om070h.eps Temperature range anticipated before next oil change For more information on engine lubrication and maintenance, see your engine manual.
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Page 61: Each Use Service
1330 Operator’s Manual Service — 60 Each Use Service Each Use Service Location Task Notes Trencher Check engine oil level Check hydraulic fluid level Check tire pressure 15 psi (1 bar) standard tires 22 psi (1.5 bar) turf tires Check lug nut torque 85 ft•lb (115 N•m)
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Page 62
1330 Operator’s Manual Service — 61 Each Use Service Check Hydraulic Fluid Level With digging boom fully raised, check hydraulic fluid at dipstick before each use. If low, fill with THF until oil level is at highest line on dipstick. Clean dust from cap by blowing with low pressure air. -
Page 63
1330 Operator’s Manual Service — 62 Each Use Service Check Lug Nut Torque Check wheel lug nut torque before each use. Tighten to 85 ft•lb (115 N•m). Check Air Filter Element Check air filter paper element before each use. Replace element if it is excessively dirty or damaged. -
Page 64
1330 Operator’s Manual Service — 63 Each Use Service Check Optional Air Filter Element Change optional air cleaner element as needed. 1. Remove remote air cleaner cover. 2. Replace element if it is excessively dirty or damaged. NOTICE: Replace dirty filters. Attempting to clean them may damage the element. -
Page 65: 10 Hour Service
1330 Operator’s Manual Service — 64 10 Hour Service 10 Hour Service Location Task Notes Trencher Check hydraulic hoses Lube pivot Check digging chain tension Trencher Check Hydraulic Hoses Check hydraulic hoses for leaks every 10 hours. Fluid or air pressure could pierce skin and cause injury or death.
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Page 66
1330 Operator’s Manual Service — 65 10 Hour Service Lube Pivot Lube two pivot zerks with MPG every 10 hours. Check Digging Chain Tension Check digging chain tension every 10 hours and adjust as needed. With boom horizontal, measure distance from bottom of boom to chain. When properly tensioned, distance should be .5 in (13 mm). -
Page 67
1330 Operator’s Manual Service — 66 10 Hour Service Grease Cylinder: To tighten digging chain, pump MPG into cylinder at check valve zerk. NOTICE: Do not overtighten chain. Overtightening will cause chain stretch, loss of machine performance, and possible premature chain failure. -
Page 68: 20 Hour Service
1330 Operator’s Manual Service — 67 20 Hour Service 20 Hour Service Location Task Notes Trencher Lube trail wheel Lube axle lock Lube headshaft bearing Change engine oil (initial) Trencher Lube Trail Wheel Lube trail wheel with MPG every 20 hours.
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Page 69
1330 Operator’s Manual Service — 68 20 Hour Service Lube Headshaft Bearing Lube headshaft bearing with MPG every 20 hours. Change Engine Oil Change engine oil after the first 20 hours of operation and every 100 hours thereafter. 1. Drain (2) while oil is still warm. -
Page 70: 50 Hour Service
1330 Operator’s Manual Service — 69 50 Hour Service 50 Hour Service Location Task Notes Trencher Check worm drive oil AGMA-7 Lube digging boom adjustment screw and stub, if equipped Lube digging boom stub, if equipped Trencher Check Worm Drive Oil Check worm drive oil at fill plug every 50 hours.
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Page 71
1330 Operator’s Manual Service — 70 50 Hour Service Lube Digging Boom Adjustment Screw and Stub Lube adjustment screw and stub with MPG every 50 hours. Lube Digging Boom Stub (Greaseable Boom) t04om004h.eps Lube boom stub every 50 hours with MPG. -
Page 72: Hour Service
1330 Operator’s Manual Service — 71 100 Hour Service 100 Hour Service Location Task Notes Trencher Change engine oil Change air filter element Trencher Change Engine Oil Change engine oil every 100 hours. 1. Drain (2) while oil is still warm.
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Page 73
1330 Operator’s Manual Service — 72 100 Hour Service Change Air Filter Element Change air filter paper element every 100 hours. To change: 1. Remove wing nut and air cleaner cover. 2. Remove elements and replace. 3. Reverse procedure to install. -
Page 74: Hour Service
1330 Operator’s Manual Service — 73 250 Hour Service 250 Hour Service Location Task Notes Trencher Change hydraulic oil and filter Trencher Change Hydraulic Oil and Filter Change hydraulic oil and filter every 250 hours. 1. Drain hydraulic fluid at drain (3).
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Page 75: Hour Service
1330 Operator’s Manual Service — 74 500 Hour Service 500 Hour Service Location Task Notes Trencher Change worm drive oil AGMA-7 Trencher Change Worm Drive Oil Change worm drive oil every 500 hours. 1. Drain oil at drain (1). 2. Replace plug.
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Page 76
1330 Operator’s Manual Specifications — 75 Specifications Dimensions U.S. Metric Trench depth, maximum 36 in 915 mm Trench width 4.3 — 6 in 110-150 mm Boom travel down 60° 60° Boom travel up 60° 60° Headshaft height, digging chain 8.6 in… -
Page 77
1330 Operator’s Manual Specifications — 76 General Ditch Witch model 1330, self-propelled, hydrostatic, pedestrian, manually steered, two wheel drive rigid frame, chain type trencher. Operational U.S. Metric Vehicle speeds Maximum transit forward 120 fpm 37 m/min Maximum transit reverse 196 fpm… -
Page 78
1330 Operator’s Manual Specifications — 77 Power Train U.S. Metric Ground drive transmission: hydrostatic, two speeds infinitely variable from zero to maximum, gearbox to axle, speed and direction controlled with single lever Digging chain drive: hydraulic direct drive, lever-operated, one speed forward and reverse… -
Page 79
1330 Operator’s Manual Specifications — 78… -
Page 80
Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of another manufacturer’s parts may void warranty consideration. -
Page 81
Subject to the limitations and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK5 attachments). -
Page 84
1330 Operator’s Manual Service Record — 83 Service Record Service Performed Date Hours… -
Page 85
1330 Operator’s Manual Service Record — 84 Service Performed Date Hours…
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Bookmarks
Quick Links
JT2720 Mach 1
All Terrain
P/N 053-081
This product is covered by one or more of the following patents:
US
AU
CA
FR
DE
EP
GB
JP
Other U.S. and foreign patents pending
JT2720 Mach 1 All Terrain Directional Drilling System
Summary of Contents for DitchWitch JT2720 Mach 1
-
Page 1
JT2720 Mach 1 All Terrain P/N 053-081 This product is covered by one or more of the following patents: Other U.S. and foreign patents pending JT2720 Mach 1 All Terrain Directional Drilling System… -
Page 3
FOREWORD___________ Keep the following in mind when ordering ProTech replacement parts: Thank you for buying and using Ditch Witch equipment and ProTech replacement parts. 8/6/2010, Rev-B 800-001… -
Page 4
WARRANTY __________________________ ® POLICY 1: DITCH WITCH EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY EXCLUSIONS FROM PRODUCT WARRANTY… -
Page 5
CONTENTS______________________ Decals Engine Components Hydraulics Frame Components Continued… -
Page 6
CONTENTS______________________ Electrica Accessories Anchor Systems Miscellaneous Fluid System Pipe Loader System… -
Page 7
DECALS ID0135069… -
Page 14
NOTES:… -
Page 15
ENGINE COMPONENTS ID0134845… -
Page 32
NOTES:… -
Page 33
FRAME COMPONENTS ID0135068… -
Page 122
NOTES:… -
Page 123
OPERATOR’S STATION… -
Page 146
NOTES:… -
Page 147
HYDRAULICS ID0135071… -
Page 234
NOTES:… -
Page 235
ELECTRICAL ID0135070… -
Page 276
NOTES:… -
Page 277
ANCHOR SYSTEMS… -
Page 300
NOTES:… -
Page 301
FLUID SYSTEMS ID0135021… -
Page 318
NOTES:… -
Page 319
PIPE LOADER SYSTEMS ID0135289… -
Page 376
NOTES:… -
Page 377
ACCESSORIES… -
Page 396
NOTES:… -
Page 397
MISCELLANEOUS ID0135063… -
Page 398
SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped nut, or d&t hole into flange nut or d&t* hole ft•lb N•m ft•lb… -
Page 399
Metric Bolt and Cap Screw Torque Values Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9 Lubricated Lubricated Lubricated Lubricated N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb 11.5 14.5 1075 1150 1075… -
Page 400
Hydraulic Cylinder Bolt Torque Chart Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m) (inch) Part No. Part No. 106-096 190-165 90-100 120-135 106-097 190-166 & 190-169 180-200 245-270 106-098 190-167 & 190-170 290-325 395-440 106-122 190-172 & 190-174 410-640 550-625 106-145… -
Page 401
SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Dash Size Size (Port Seal O-Ring) (Face Seal O-Ring) Thread Size O-Ring P/N Thread Size O-Ring P/N 1/16 5/16 — 24 3/16 3/8 — 24 7/16 — 20 155-760 9/16 — 18 157-037 5/16 1/2 — 20… -
Page 402
AT/JT2720 Mach 1 Related Publications Component Model: JT2720 Mach 1 All Terrain Engine: Filters Engine: Hydraulic: Water {H2O}: Optional Kits… -
Page 403
Parts Manual Change Request required Publication Information: (if possible, include copy of publication page with changes marked.): Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request. -
Page 405
ID0040564…
Каталоги и инструкции высылаются на e-mail по запросу.
Каталоги запасных частей для ГНБ установок Ditch Witch.
Ditch Witch JT5
Ditch Witch JT922
Ditch Witch JT1220
Ditch Witch JT1720 Mach1
Ditch Witch JT2020 Mach1 T3
Ditch Witch JT3020 Mach1 T3
Ditch Witch JT2720 Mach1
Ditch Witch JT4020 Mach1/All Terrain
Ditch Witch JT4020 Mach1/All Terrain T3 с рейкой
Ditch Witch JT7020 Mach1 T3
Ditch Witch JT8020 Mach1 T3
Ditch Witch JT100 Mach1 T3
Каталоги бурового инструмента Vermeer.
Буровой инструмент класса MINI PL-8000 – D10x15
Буровой инструмент класса MEDIUM D16x20 – D40x40
Буровой инструмент класса MAXI D50x100 – D100x120
Переходники и расширители
Скальный инструмент
Глоссарий
Инструкции для локационных систем Digitrak.
Инструкция по эксплуатации системы локации MARK-3
Инструкция по эксплуатации системы локации MARK-5
Инструкция по эксплуатации системы локации Eclipse
Инструкция по эксплуатации системы локации F-2
ГНБ. Каждая установка ГНБ, будь то Ditch Witch, или какая-то другая марка требует обслуживания и замены запчастей. Мы предлагаем своим клиентам каталоги запчастей ГНБ установок, в том числе и Ditch Witch. Ditch Witch Ditch Witch. Ditch Witch.
Ditch Witch. Ditch Witch. Ditch Witch. Ditch Witch. Ditch Witch.
Earthmoving equipment DITCH WITCH
DITCH WITCH Corporation was founded in 1902 by Frederick Malzan. The history of this global player in the construction equipment market began with the opening of a small locksmith shop in Perry,
Oklahoma. By the way, the headquarters of the company is located here to this day. Initially, the company was engaged in the production of oil refining equipment, but in 1949 the company
developed the first trencher. So the formation of the DITCH WITCH trademark on the world market began. Currently, the company is engaged in the production of HDD (Horizontal Directional Drilling
Rigs), trenchers and cable layers. The model range of the manufacturer includes small-sized and full-size equipment for multi-purpose use.
Let’s start with the trenchers. This is a type of construction special equipment, which is designed to form trenches for laying engineering communications. In addition, the machines can be used
for leveling territories, removing asphalt pavements and excavating soils of any complexity. The technique shows high productivity, regardless of the complexity of the work performed and climatic
conditions.
Among the main advantages of this category of technology, the following advantages can be distinguished:
Hydraulic control system, simple and convenient to operate.
Consistently high performance achieved by installing Japanese-made engines.
An adjustable rear wheel that guarantees stability and maneuverability regardless of the terrain.
High safety factor and service life. This feature is achieved by using high-quality components and innovative designs that increase the durability of the main units and mechanisms.
Trenchers are produced on a wheeled chassis and a caterpillar drive. In addition to the standard equipment, the equipment can be optionally equipped with road milling cutters, bulldozer dumps,
excavator buckets and back shovels.
Now let’s talk about cable layers.
This is a multifunctional technique designed for laying pipelines and cable networks in soils of any complexity. In construction, cable layers are often used to equip pits with outlet sockets.
The main advantages include the following features:
High performance with minimal damage to the surrounding landscape.
Ability to work on soils of any complexity, including rocky terrain.
Several variations of working bodies, which allows you to fine-tune the technique for the performance of certain jobs.
Automated workflow.
All machines in this category are of high build quality and easy handling.
The DITCH WITCH lineup is quite diverse, so let’s look at the most interesting categories and models of this manufacturer.
All machines in this category are of high build quality and easy handling.
The DITCH WITCH lineup is quite diverse, so let’s look at the most interesting categories and models of this manufacturer.
Trenchers
DITCH WITCH trenchers are divided into five types and, in turn, by model.
Types of trenches and models that the company produces today:
Manual machines: C12, C14, C16, C16X, C24X, C30X, S2B
Tractor type: RT30, RT45, RT55, RT80, RT100, RT120, RT125 and ZAHN trencher
QUAD: RT80 QUAD, RT120 QUAD, RT125 QUAD
Micro trenchers: MT12
Vibratory plows: 100SX, 410SX and ZAHN plows
But let’s start our review with a fairly simple but highly functional model of the HT220 trencher.
Ditch Witch HT220
This is a tracked modification with a chain-type working body. The working chain is equipped with replaceable teeth, which makes it possible to work on normal and difficult soils. The equipment
is quite compact: the length is only 2.8 meters, while the depth of the trench can reach 1,800 mm. The power required for operation is provided by the GUMMINS Q SB 5.9 engine with a capacity of
215 liters. from.
Ditch Witch RT10
The well-known model is the RT10. It is a fairly compact trench excavator with an 11 hp engine. from. In the basic configuration, the equipment is produced on a wheeled chassis, but as an option
it can be equipped with a caterpillar drive and a backhoe. The steering is hydraulic, which provides excellent maneuverability. Given these features, the equipment is optimal for work in the
private sector and small construction contractors.
Ditch Witch RT115 and RT115 QUAD
Consider the technical characteristics of the RT115 and RT115 QUAD models. The difference between them lies in a three-speed gearbox with instant switching of operating modes, which is installed
on the second modification. Of the general features, the following parameters can be distinguished:
Four-cylinder JOHN DEERE engines, 86 kW.
Speed indicators (forward / backward) — 14.5 and 9.9 km / h.
Large selection of additional attachments.
Reinforced frame for tough jobs.
Loading…
JT2020 Mach 1
Tier 3
Operator’s
Manual
|
CMW® |
Issue 3.0 |
053-1361 |
|
Original Instruction |
|
JT2020 Mach 1 Operator’s Manual |
Overview — 1 |
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5
|
• |
Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
|
• |
Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
|
• |
“Continued” Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
CMW
Overview — 2
JT2020 Mach 1 Operator’s Manual
Serial Number Location
Serial Number Location
Record serial numbers and date of purchase in spaces provided. Drilling unit serial number is located as shown.
date of manufacture
date of purchase
drilling unit serial number
engine serial number
trailer serial number
CMW
|
JT2020 Mach 1 Operator’s Manual |
Overview — 3 |
Intended Use
Intended Use
The JT2020 Mach 1 is a self-contained horizontal directional drilling unit designed to install buried cable and pipe at distances to 400’ (122 m) depending on soil conditions.
The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch Witch dealer. Use in any other way is considered contrary to the intended use.
The JT2020 Mach 1 can be used with Ditch Witch drilling fluid units and Ditch Witch locating equipment. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.
CMW
Overview — 4
JT2020 Mach 1 Operator’s Manual
Unit Components
Unit Components
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1 |
2 |
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3 |
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9 |
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4 |
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6 |
6 |
5 |
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8 |
7 |
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j10om001h.eps |
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1. |
Operator’s station |
6. |
Pipeloader |
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2. |
Spindle |
7. |
Tracks |
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3. |
Carriage |
8. |
Vise wrenches |
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4. Drill frame |
9. Anchoring system |
5. Stabilizer
CMW
JT2020 Mach 1 Operator’s Manual
Operator Orientation
Overview — 5
Operator Orientation
IMPORTANT: Top view of unit is shown.
1. Front of unit
2. Right side of unit
3. Rear of unit
4. Left side of unit
About This Manual
This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
“Continued” Indicators
indicates that a procedure is continued on the next page.
CMW
Overview — 6
JT2020 Mach 1 Operator’s Manual
About This Manual
CMW
|
JT2020 Mach 1 Operator’s Manual |
Foreword — 7 |
Foreword
This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
CMW
|
Foreword — 8 |
JT2020 Mach 1 Operator’s Manual |
JT2020 Mach 1 (Tier 3)
Operator’s Manual
Issue number 3.0/OM-4/11
Part number 053-1361
Copyright 2009, 2010, 2011
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.
This product is covered by one or more of the following patents:
U.S. B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423; 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,761,231; 6,776,246; 6,808,210; 6,827,158; 6,848,506; 6,871,712; RE37,450; RE37,923; RE37,975; RE38,418; AU 689,533; 706,544; 718,034; 755,862; CA 2,156,398; 2,217,899; DE 694 17 019; 695 29 634; 297 01 406;
EP 0683845; 0674093; 0817901; 0846841; 0927892; FR 674,093; GB 2,309,239; 2,312,006; EP674,093; EP846,841; JP 3,458,247; other U.S. and foreign patents pending.
CMW
|
JT2020 Mach 1 Operator’s Manual |
Contents — 9 |
Contents
machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual
part number, revision level, and publication date of this manual, and factory contact information
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Safety |
11 |
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machine safety alerts and emergency procedures |
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Controls |
21 |
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machine controls, gauges, and indicators and how to use them |
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Operation Overview |
59 |
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an overview for completing a job with this machine: planning, setting up, installing |
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product, and restoring the jobsite; with cross references to detailed procedures |
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Prepare |
63 |
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procedures for inspecting and classifying the jobsite, planning the installation path, |
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and preparing the jobsite for work |
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Drive |
79 |
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procedures for startup, cold start, driving, and shutdown |
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Transport |
83 |
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procedures for lifting, hauling, and towing |
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Conduct a Bore |
91 |
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procedures for drilling and backreaming |
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Systems and Equipment |
113 |
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downhole tools and drill pipe, anchor, electric strike, tracker control, and fluid |
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systems |
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Complete the Job |
153 |
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procedures for restoring the jobsite and rinsing and storing equipment |
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Service |
159 |
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service intervals and instructions for this machine including lubrication, replacement |
|
|
of wear items, and basic maintenance |
CMW
|
Contents — 10 |
JT2020 Mach 1 Operator’s Manual |
|
Specifications |
193 |
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machine specifications including weights, measurements, power ratings, and fluid |
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capacities |
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Support |
153 |
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the warranty policy for this machine, and procedures for obtaining warranty |
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consideration and training |
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Service Record |
201 |
a record of major service performed on the machine
CMW
|
JT2020 Mach 1 Operator’s Manual |
Safety — 11 |
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 13
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 17
|
• |
Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
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• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
18 |
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• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
19 |
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• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
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|
• |
If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
CMW
Safety — 12
JT2020 Mach 1 Operator’s Manual
Guidelines
Guidelines
Follow these guidelines before operating any jobsite equipment:
•Complete proper training and read operator’s manual before using equipment.
•Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service.
•Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.
•Mark jobsite clearly and keep spectators away.
•Wear personal protective equipment.
•Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch dealer.
•Replace missing or damaged safety shields and safety signs.
•Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
•Do not operate unit where flammable gas may be present.
•Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.
CMW
|
JT2020 Mach 1 Operator’s Manual |
Safety — 13 |
Safety Alert Classifications
Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Watch for two other words: NOTICE and IMPORTANT.
NOTICE can keep you from doing something that might damage the machine or someone’s property. It can also alert you against unsafe practices.
IMPORTANT can help you do a better job or make your job easier in some way.
CMW
Safety — 14
JT2020 Mach 1 Operator’s Manual
Safety Alerts
Safety Alerts
Turning shaft will kill you or crush arm or leg. Stay away.
Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.
Deadly gases. Lack of oxygen or presence of gas will cause sickness or death. Provide ventilation.
Moving tools will kill or injure. Shut off drill string power when anyone can be struck by moving or thrown tools. Never use pipe wrenches on drill string.
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.
Moving parts could cut off hand or foot. Stay away.
CMW
JT2020 Mach 1 Operator’s Manual
Safety Alerts
Safety — 15
Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.
Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly.
Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced.
Looking into fiber optic cable could result in permanent vision damage. Do not look into ends of fiber optic or unidentified cable.
Pressurized fluid or air could pierce skin and cause injury or death. Stay away.
Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark.
Moving traffic — hazardous situation. Death or serious injury could result. Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.
CMW
Safety — 16
JT2020 Mach 1 Operator’s Manual
Safety Alerts
Hot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing.
Flying objects may cause injury. Wear hard hat and safety glasses.
Hot parts may cause burns. Do not touch until cool.
Exposure to high noise levels may cause hearing loss. Wear hearing protection.
Fall possible. Slips or trips may result in injury. Keep area clean.
Battery acid may cause burns. Avoid contact.
Improper handling or use of chemicals may result in illness, injury, or equipment damage. Follow instructions on labels and in material safety data sheets (MSDS).
CMW
JT2020 Mach 1 Operator’s Manual
Emergency Procedures
Emergency Procedures
Safety — 17
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.
EMERGENCY SHUTDOWN — Turn ignition switch to stop position or push remote engine stop button (if equipped).
Electric Strike Description
Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.
When working near electric cables, remember the following:
•Electricity follows all paths to ground, not just path of least resistance.
•Pipes, hoses, and cables will conduct electricity back to all equipment.
•Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
•power outage
•smoke
•explosion
•popping noises
•arcing electricity
If any of these occur, or if strike alarm sounds or flashes, assume an electric strike has occurred.
CMW
Safety — 18
JT2020 Mach 1 Operator’s Manual
Emergency Procedures
If an Electric Line is Damaged
If you suspect an electric line has been damaged and you are on drilling unit or bonded equipment, DO NOT MOVE. Remain on drilling machine or mats and take the following actions. The order and degree of action will depend on the situation.
•Warn people nearby that an electric strike has occurred.
•Have someone contact electric company.
•Reverse drilling direction and try to break contact. Do not touch drill pipe with hands or hand-held tools.
•Press electric strike system status button.
•If alarm sounds again, stay where you are and wait for electric company to shut off power.
•If alarm does not sound and there is no other indication of a strike, wait at least one full minute before moving away from equipment. Utility might use automatic reclosers which will restart current flow. If alarm sounds again while waiting, stay where you are until electric company shuts off power.
•If alarm does not sound but all lights in strike indicator are on, assume strike is continuing and stay where you are until electric company shuts off power.
•Do not resume drilling or allow anyone into area until given permission by electric company.
If you suspect an electric line has been damaged and you are off drilling unit or bonded equipment, DO NOT TOUCH ANY EQUIPMENT connected to drilling unit. Take the following actions. The order and degree of action will depend on the situation.
•Stay where you are unless you are wearing electric insulating boots. If you leave, do not return to area or allow anyone into area until given permission by electric company.
CMW
|
JT2020 Mach 1 Operator’s Manual |
Safety — 19 |
Emergency Procedures
If a Gas Line is Damaged
Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark.
Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.
•Immediately shut off engine(s), if this can be done safely and quickly.
•Remove any ignition source(s), if this can be done safely and quickly.
•Warn others that a gas line has been cut and that they should leave the area.
•Leave jobsite as quickly as possible.
•Immediately call your local emergency phone number and utility company.
•If jobsite is along street, stop traffic from driving near jobsite.
•Do not return to jobsite until given permission by emergency personnel and utility company.
CMW
Safety — 20
JT2020 Mach 1 Operator’s Manual
Emergency Procedures
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
•Immediately move battery disconnect switch (if equipped) to disconnect position.
•If fire is small and fire extinguisher is available, attempt to extinguish fire.
•If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.
CMW
|
JT2020 Mach 1 Operator’s Manual |
Controls — 21 |
Controls
Chapter Contents
Set-Up Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Tethered Ground Drive Controller . . . . . . . . . . . . 25
Left Control Console . . . . . . . . . . . . . . . . . . . . . . . 27
|
• |
Pipeloading controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
27 |
|
• |
Drilling/Operation controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
31 |
|
Gauge Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
34 |
|
|
• |
Unit status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
34 |
|
• |
Pipeloading status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
37 |
|
• |
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
40 |
Right Control Console . . . . . . . . . . . . . . . . . . . . . . 42
Anchoring System Console . . . . . . . . . . . . . . . . . 44
Seat/Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ESID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Ditch Witch Electronics 750/752 Display . . . . . . . 53
|
• |
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
53 |
|
• |
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
56 |
CMW
Controls — 22
JT2020 Mach 1 Operator’s Manual
Set-Up Console
Set-Up Console
|
1. |
Tracker control key |
5. |
Right track switch |
||||
|
2. |
Cold start wait indicator |
6. |
Right stabilizer control |
||||
|
3. |
Ignition switch |
7. |
Frame tilt control |
||||
|
4. |
Left track switch |
8. |
Left stabilizer control |
||||
|
Item |
Description |
Notes |
|||||
|
1. |
Tracker control key |
To allow tracker operator to |
IMPORTANT: Remove key and keep |
||||
|
stop thrust and rotation, move |
in tracker operator’s possession. |
||||||
|
key to enable position (up). |
|||||||
|
To override tracker control |
|||||||
|
mode, move key to disable |
|||||||
|
position (right). |
|||||||
CMW
JT2020 Mach 1 Operator’s Manual
Set-Up Console
Controls — 23
|
Item |
Description |
Notes |
||
|
2. Cold start wait indicator |
Lights when intake air pre- |
|||
|
heater is operating. |
||||
|
Wait until light goes off before |
||||
|
starting engine. |
||||
|
3. |
Ignition switch |
To start engine, insert key and |
IMPORTANT: |
||
|
turn clockwise. |
• Restart engine with ignition switch |
||||
|
To stop engine, turn key |
after it has been turned off with |
||||
|
counterclockwise. |
remote engine stop switch. |
||||
|
• If wrenches are engaged when |
|||||
|
engine is stopped with ignition |
|||||
|
switch, wrenches will release and |
|||||
|
then engage when unit is started. |
|||||
|
4. |
Left track switch |
To move forward, press top. |
IMPORTANT: Use track switches only |
||
|
To move backward, press |
if tethered control is inoperable. |
||||
|
bottom. |
|
c00ic147h.eps |
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|
5. Right track switch |
To move forward, press top. |
IMPORTANT: Use track switches only |
|||
|
To move backward, press |
if tethered control is inoperable. |
||||
|
bottom. |
|||||
|
c00ic148h.eps |
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|
6. Right stabilizer control |
To raise, pull up. |
IMPORTANT: Lower left and right |
||||||
|
stabilizers to the ground to stabilize |
||||||||
|
To lower, push down. |
unit and then adjust for side-to-side |
|||||||
|
stability. After unit is level, adjust for |
||||||||
|
entry angle. |
||||||||
|
NOTICE: Stand clear of stabilizer to |
||||||||
|
avoid crushing your foot. |
||||||||
CMW
Controls — 24
JT2020 Mach 1 Operator’s Manual
Set-Up Console
|
Item |
Description |
Notes |
|
|
7. Frame tilt control |
To raise front end of drill |
||
|
frame, pull up. |
|||
|
To lower front end of drill |
|||
|
frame, push down. |
|||
|
8. Left stabilizer control |
To raise, pull up. |
IMPORTANT: Lower left and right |
||||||
|
stabilizers to the ground to stabilize |
||||||||
|
To lower, push down. |
unit and then adjust for side-to-side |
|||||||
|
stability. After unit is level, adjust for |
||||||||
|
entry angle. |
||||||||
|
NOTICE: Stand clear of stabilizer to |
||||||||
|
avoid crushing your foot. |
||||||||
CMW
JT2020 Mach 1 Operator’s Manual
Tethered Ground Drive Controller
Controls — 25
Tethered Ground Drive Controller
1 5 
2
4 
3
j10om016h.eps
|
1. |
Speed/direction control |
4. |
Operator presence switch |
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|
2. |
Power mode switch |
5. |
Throttle switch |
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|
3. |
Remote engine stop |
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|
Item |
Description |
Notes |
||||||||||||||||||||
|
1. |
Speed/direction control |
To move forward, push. |
IMPORTANT: |
|||||||||||||||||||
|
To move backward, pull. |
• Operator presence switch must |
|||||||||||||||||||||
|
be pressed and operator seat |
||||||||||||||||||||||
|
To steer, move left or right. |
must be empty for control to work. |
|||||||||||||||||||||
|
• See “Steer Unit” on page 80 for |
||||||||||||||||||||||
|
more information. |
||||||||||||||||||||||
|
c00ic145h.eps |
||||||||||||||||||||||
CMW
Controls — 26
JT2020 Mach 1 Operator’s Manual
Tethered Ground Drive Controller
|
Item |
Description |
Notes |
||||||||||
|
2. |
Power mode switch |
To select normal driving mode |
||||||||||
|
(high), push. |
||||||||||||
|
To select loading and |
||||||||||||
|
unloading mode (low), pull. |
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|
To disable controller, return to |
||||||||||||
|
center. |
||||||||||||
|
c00ic146h.eps |
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|
3. |
Remote engine stop |
To stop engine, press red |
IMPORTANT: To restart engine, turn |
|||||||||
|
button. |
ignition switch off and then back on. |
|||||||||||
|
4. |
Operator presence |
To operate ground drive with |
||||||||||
|
switch |
tethered controller, press. |
|||||||||||
|
To disable controller, release. |
||||||||||||
|
5. |
Throttle switch |
To increase engine speed, |
IMPORTANT: Throttle switch at |
|||||||||
|
push. |
operator’s station must be in center |
|||||||||||
|
position for this switch to control |
||||||||||||
|
To decrease engine speed, |
speed. |
|||||||||||
|
pull. |
||||||||||||
CMW
JT2020 Mach 1 Operator’s Manual
Left Control Console
Left Control Console
Pipeloading Controls
Controls — 27
|
1. |
Add pipe/manual/remove pipe switch |
6. |
Pipe lift switch |
|
2. |
Set/Resume switch |
7. |
Pipe shuttle switch |
|
3. |
Pipe box switch |
8. |
Two-speed rotation switch |
|
4. |
Resume switch |
9. |
Pipe gripper switch |
|
5. |
Wrench control |
10. |
Pipe lubricator switch |
IMPORTANT: Switch 1 will not function unless unit is equipped with pipeloader automation option.
CMW
Controls — 28
JT2020 Mach 1 Operator’s Manual
Left Control Console
|
Item |
Description |
Notes |
||||
|
1. |
Add pipe/manual/ |
To select “add pipe” |
See “Add Pipe” on page 102. |
|||
|
remove pipe switch |
automated pipeloader |
|||||
|
function, press top. |
||||||
|
To use manual pipeloader |
||||||
|
controls, move to center. |
||||||
|
To select “remove pipe” |
See “Remove Pipe” on page 109. |
|||||
|
automated pipeloader |
||||||
|
function, press bottom. |
||||||
|
2. |
Set/Resume switch |
To resume operation or |
See “Cruise Control” on page 146. |
|||
|
increase operation levels, |
||||||
|
RESUME / |
press top. |
|||||
|
To set operating conditions or |
||||||
|
reduce operation levels, |
||||||
|
SET / |
press bottom. |
|||||
|
c00ic113h.eps |
||||||
|
3. |
Pipe box switch |
To shift pipe box toward |
IMPORTANT: See “Shift Pipe Box” on |
|||
|
operator, press left side. |
page 141. |
|||||
To shift pipe box away from operator, press right side.
|
4. Resume switch |
To resume operation, press. See “Add Pipe” on page 102. |
CMW
JT2020 Mach 1 Operator’s Manual
Left Control Console
Controls — 29
|
Item |
Description |
Notes |
||
|
5. |
Wrench control |
To clamp front wrench, move |
||
|
to right. |
||||
|
To unclamp front wrench, |
||||
|
move to left. |
||||
|
To clamp and rotate rear |
||||
|
(rotating) wrench, push. |
||||
|
To unclamp rear (rotating) |
||||
|
wrench, pull. |
||||
|
6. |
Pipe lift switch |
To raise, press top. |
||
|
To lower, press bottom. |
||||
|
7. Pipe shuttle switch |
To move toward pipe box, |
|
|
press top. |
||
|
To move toward spindle, |
||
|
press bottom. |
||
|
8. Two-speed rotation |
To rotate at low speed, high |
|
|
switch |
torque, press right. |
|
|
To rotate at high speed, low |
||
|
torque, press left. |
||
CMW
Controls — 30
JT2020 Mach 1 Operator’s Manual
Left Control Console
|
Item |
Description |
Notes |
||
|
9. Pipe gripper switch |
To close, press top. |
|||
|
To open, press bottom. |
||||
|
10. Pipe lubricator switch |
To fill applicator at back of |
||
|
pipeloader, press top. |
|||
|
To apply joint compound to |
|||
|
threads at wrenches, press |
|||
|
bottom. |
|||
c00ic150h.eps
CMW
JT2020 Mach 1 Operator’s Manual
Left Control Console
Drilling/Operation Controls
Controls — 31
|
1. |
Engine throttle switch |
6. |
Console/Work light switch |
|||
|
2. |
Drilling fluid pressure gauge |
7. |
Fluid pump speed switch |
|||
|
3. |
Thrust pressure gauge |
8. |
Fluid pump indicator |
|||
|
4. |
Rotation pressure gauge |
9. |
Fluid flow control |
|||
|
5. |
Remote engine start switch |
|||||
|
Item |
Description |
Notes |
||||
|
1. |
Engine throttle switch |
To increase speed, press top. |
Autothrottle mode slows the engine to |
|||
|
Return switch to center when |
low throttle after 15 seconds of |
|||||
|
desired speed is reached. |
inactivity involving thrust, rotation, |
|||||
|
drilling fluid flow, or pipeloader |
||||||
|
To enable autothrottle mode, |
functions. To return to high speed, |
|||||
|
press top and leave switch in |
activate thrust, rotation, drilling fluid, |
|||||
|
top position. |
or an add/remove cycle. |
To decrease speed, press bottom.
To disable autothrottle mode, return switch to center after desired speed is reached.
CMW
Controls — 32
JT2020 Mach 1 Operator’s Manual
Left Control Console
|
Item |
Description |
Notes |
||
|
2. Drilling fluid pressure |
Displays drilling fluid pressure |
|||
|
gauge |
supplied by drilling fluid |
|||
|
pump. |
||||
|
c00ic157h.eps |
|
|
3. Thrust pressure gauge |
Displays hydraulic fluid |
|
pressure to thrust motor |
|
|
during thrust and pullback. |
|
|
Estimates thrust and pullback |
|
|
force on lines outside gauge. |
|
4. Rotation pressure |
Displays hydraulic fluid |
|
|
gauge |
pressure to rotation motor |
|
|
when spindle is turned |
||
|
clockwise. |
||
|
Estimates rotational torque on |
||
|
lines outside gauge. |
||
|
5. Remote engine start |
To start engine from |
IMPORTANT: This button works only |
||
|
switch |
operator’s station, push |
when key on set-up console is on, |
||
|
button. |
operator is in seat, and battery |
|||
|
Release when engine starts. |
disconnect switch is closed. |
|||
c00ic152h.eps
CMW
JT2020 Mach 1 Operator’s Manual
Left Control Console
Controls — 33
|
Item |
Description |
Notes |
|
|
6. Console/Work light |
To turn on, press top. |
||
|
switch |
To turn off, press bottom. |
||
|
c00ic151h.eps |
|||
|
7. Fluid pump speed |
For high speed, press top. |
High speed delivers more flow at |
|
|
switch |
lower pressure. |
||
|
For low speed, press bottom. |
Low speed delivers less flow at higher |
||
|
pressure. |
|||
|
8. |
Fluid pump indicator |
If fluid pump is on, light |
||
|
should be on. |
||||
|
If fluid pump is off, light |
||||
|
should be off. |
||||
|
9. |
Fluid flow control |
To increase flow, turn |
||
|
clockwise. |
||||
To decrease flow, turn counterclockwise.
To stop flow, turn all the way counterclockwise.
CMW
Controls — 34
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
Gauge Cluster
Unit Status Indicators
|
1. |
Diagnostic light (red) |
5. |
Operator presence indicator |
|||||||||
|
2. |
Hydraulic fluid temperature indicator |
6. |
Cold start wait indicator |
|||||||||
|
3. |
Hydraulic filter service indicator |
7. |
Water in fuel indicator |
|||||||||
|
4. |
Fluid pump status indicator |
8. |
Battery charging indicator |
CMW
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
Controls — 35
|
Item |
Description |
Notes |
|||
|
1. |
Diagnostic light (red) |
If system is OK, light should |
|||
|
be off. |
|||||
|
If system may not be getting |
|||||
|
power, light should be on. |
|||||
|
If a non-essential diagnostic |
See “Interpret Diagnostic Codes” on |
||||
|
code is recorded, light should |
page 147. |
||||
|
flash on and off for 10 |
|||||
|
seconds. |
|||||
|
If an essential diagnostic |
|||||
|
code is recorded, light should |
|||||
|
flash on for three seconds |
|||||
|
and off for half a second. |
|||||
|
2. |
Hydraulic fluid |
Indicates hydraulic fluid is |
• Check hydraulic fluid level. |
||
|
temperature indicator |
overheating. |
• Check cooler for debris. See |
|||
|
page 174. |
|||||
|
3. Hydraulic filter service |
Indicates hydraulic fluid filter |
Change filter when indicator lights |
||
|
indicator |
needs replacing. |
continuously and as indicated on |
||
|
page 174. |
||||
|
4. Fluid pump status |
If fluid pump is on, light |
NOTICE: Do not run fluid pump |
|||||
|
indicator |
should be on. |
without fluid. |
|||||
|
If fluid pump is off, light |
|||||||
|
should be off. |
|||||||
CMW
Controls — 36
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
|
Item |
Description |
Notes |
|
|
5. Operator presence |
Indicates operator is seated |
Thrust and rotation will not operate |
|
|
indicator |
in operator’s station. |
unless light is on. |
|
6. Cold start wait indicator Lights when intake air preheater is operating.
Wait until light goes off before starting engine.
|
7. Water in fuel indicator |
Indicates the presence of |
Drain water from fuel filter. See |
||
|
water in the fuel. |
page 165. |
|||
|
8. Battery charging |
Indicates battery is not |
||||||
|
indicator |
charging. |
||||||
CMW
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
Pipeloading Status Indicators
Controls — 37
|
1. |
Control cycle light (green) |
5. |
Rear stop status indicator |
||||||||||
|
2. |
Front wrench status indicator |
6. |
Pipe lift status indicator |
||||||||||
|
3. |
Shuttle home status indicator |
7. |
Front pipe box status indicator |
||||||||||
|
4. |
Carriage home status indicator |
8. |
Rear pipe box status indicator |
||||||||||
|
Item |
Description |
Notes |
|||||||||||
|
1. |
Control cycle light |
If nothing is being controlled, |
|||||||||||
|
(green) |
light should be off. |
If system is waiting for an action before starting cycle, light should flash on and off.
If something is being controlled, light should be on.
If control cycle is interrupted, light should flash twice quickly.
CMW
Controls — 38
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
|
Item |
Description |
Notes |
||
|
2. Front wrench status |
If front wrench is closed, light |
|||
|
indicator |
should be on. |
|||
|
If front wrench is open, light |
||||
|
should be off. |
||||
|
3. Shuttle home status |
If shuttle is retracted, light |
||
|
indicator |
should be on. |
||
|
If shuttle is not completely |
|||
|
retracted, light should be off. |
|||
|
4. Carriage home status |
If carriage is in the home |
||
|
indicator |
zone at either end of drill |
||
|
frame, light should be on. |
|||
|
If carriage is out of the home |
|||
|
zone at either end of drill |
|||
|
frame, light should be off. |
|||
|
5. Rear stop status |
If carriage is at very back of |
|
|
indicator |
drill frame, light should be on. |
|
|
If carriage is away from very |
||
|
back of drill frame, light |
||
|
should be off. |
||
CMW
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
Controls — 39
|
Item |
Description |
Notes |
||
|
6. Pipe lift status indicator |
If pipe lifter is lifted fully and |
|||
|
lift pressure switch is |
||||
|
engaged, light should be on. |
||||
|
If pipe lift pressure switch is |
||||
|
not engaged, light should be |
||||
|
off. |
||||
|
7. Front pipe box status |
If active pipe column contains |
IMPORTANT: |
||
|
indicator |
pipe, light should be on. |
• Check pipe box status lights to |
||
|
If active pipe column does not |
see when active column of pipe |
|||
|
contain pipe, light should be |
box is empty. See “Shift Pipe Box” |
|||
|
off. |
on page 141. |
|||
|
• One light on and one light off |
||||
|
indicates a jammed pipe. See |
||||
|
“Correct Misaligned or Jammed |
||||
|
Pipe” on page 142. |
||||
|
8. Rear pipe box status |
If active pipe column contains |
IMPORTANT: |
||
|
indicator |
pipe, light should be on. |
• Check pipe box status lights to |
||
|
If active pipe column does not |
see when active column of pipe |
|||
|
contain pipe, light should be |
box is empty. See “Shift Pipe Box” |
|||
|
off. |
on page 141. |
|||
|
• One light on and one light off |
||||
|
indicates a jammed pipe. See |
||||
|
“Correct Misaligned or Jammed |
||||
|
Pipe” on page 142.. |
||||
CMW
Controls — 40
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
Gauges
|
1. |
Voltmeter |
4. |
Engine oil pressure gauge |
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|
2. |
Tachometer/Hourmeter |
5. |
Fuel gauge |
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|
3. |
Engine coolant temperature gauge |
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|
Item |
Description |
Notes |
|||||||||||||||||||
|
1. |
Voltmeter |
Displays system voltage. |
Should show 13-14V with engine |
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|
running. |
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CMW
JT2020 Mach 1 Operator’s Manual
Gauge Cluster
Controls — 41
|
Item |
Description |
Notes |
|||
|
2. Tachometer/Hourmeter |
Displays engine rpm. |
Full load reading should be 2600 rpm. |
|||
|
Displays engine operating |
Use these times to schedule service. |
||||
|
time. |
|
3. Engine coolant |
Displays engine coolant |
Normal coolant temperature is |
|||||||||
|
temperature gauge |
temperature. |
160°-212° F (71°-100° C). |
|||||||||
|
4. Engine oil pressure |
Displays engine oil pressure. Full load reading should be 35-65 psi |
|||
|
gauge |
(2.4-4.5 bar). |
|||
|
At idle, reading should not drop below |
||||
|
12 psi (0.8 bar). |
||||
|
5. Fuel gauge |
Displays fuel level in tank. |
Use only #2 diesel fuel. |
Refer to engine operator’s manual for cold weather fuel recommendations.
Tank holds 30 gal (114 L).
CMW
Controls — 42
JT2020 Mach 1 Operator’s Manual
Right Control Console
Right Control Console
|
1. |
Drilling fluid pump switch |
4. |
Drilling fluid quick fill switch |
||||
|
2. |
Dual speed carriage control |
5. |
Remote engine stop switch |
||||
|
3. |
Carriage control |
||||||
|
Item |
Description |
Notes |
|||||
|
1. |
Drilling fluid pump |
To turn on, press once. |
|||||
|
switch |
To turn off, press once. |
||||||
CMW
JT2020 Mach 1 Operator’s Manual
Right Control Console
Controls — 43
|
Item |
Description |
Notes |
|||||||||
|
2. |
Dual speed carriage |
To engage high carriage |
Use during bore or pullback when no |
||||||||
|
control |
travel speed, push and hold. |
pipe is in spindle to save time. |
|||||||||
|
To return to normal carriage |
IMPORTANT: Overriding assisted |
||||||||||
|
speed, release. |
makeup mode puts pipe threads in |
||||||||||
|
jeopardy. If frequent overriding is |
|||||||||||
|
To override assisted makeup |
necessary, see your Ditch Witch |
||||||||||
|
mode, push and hold. |
dealer for pipeloader adjustment. |
||||||||||
|
3. |
Carriage control |
To move carriage forward, |
IMPORTANT: See “Operate Carriage |
||||||||
|
push. |
Control” on page 95 for more |
||||||||||
|
To move carriage backward, |
information. |
||||||||||
|
pull. |
|||||||||||
|
To rotate spindle |
|||||||||||
|
counterclockwise (breakout), |
|||||||||||
|
move right. |
|||||||||||
|
To rotate spindle clockwise |
|||||||||||
|
(makeup), move left. |
|||||||||||
|
4. Drilling fluid quick fill |
To override fluid control |
||||||||||
|
switch |
setting for full pump flow, |
||||||||||
|
press and hold. |
|||||||||||
|
To return fluid flow to flow |
|||||||||||
|
control setting, release. |
|||||||||||
|
5. Remote engine stop |
To stop engine, press. |
IMPORTANT: |
||
|
switch |
To restart engine, turn ignition |
• If this switch is used to stop |
||
|
off and then back to start. |
drilling unit, be sure to turn |
|||
|
ignition switch off if machine will |
||||
|
be left unattended for long |
||||
|
periods of time. Battery discharge |
||||
|
can occur. |
||||
|
• If wrenches are engaged when |
||||
|
remote stop is pressed, wrenches |
||||
|
will remain engaged but could |
||||
|
gradually open. |
CMW
Controls — 44
JT2020 Mach 1 Operator’s Manual
Anchoring System Console
Anchoring System Console
1
2 
3
4
j10om015h.eps
|
1. |
Left rotation control |
3. |
Right rotation control |
||||
|
2. |
Left thrust control |
4. |
Right thrust control |
||||
|
Item |
Description |
Notes |
|||||
|
1. |
Left rotation control |
To drive anchor, push down. |
IMPORTANT: Stand on platform when |
||||
|
To remove anchor, pull up. |
operating anchor controls. |
||||||
CMW
JT2020 Mach 1 Operator’s Manual
Anchoring System Console
Controls — 45
|
Item |
Description |
Notes |
|||||
|
2. Left thrust control |
To move anchor down, push |
IMPORTANT: Stand on platform when |
|||||
|
down. |
operating anchor controls. |
||||||
|
To move anchor up, pull up. |
|||||||
|
3. Right rotation control |
To drive anchor, push down. |
|||
|
To remove anchor, pull up. |
||||
IMPORTANT: Stand on platform when operating anchor controls.
|
4. Right thrust control |
To move anchor down, push |
||||||
|
down. |
|||||||
|
To move anchor up, pull up. |
|||||||
IMPORTANT: Stand on platform when operating anchor controls.
CMW
Controls — 46
JT2020 Mach 1 Operator’s Manual
Seat/Armrest
Seat/Armrest
|
1. |
Armrest adjustment |
3. |
Seat slide control |
|||
|
2. |
Seat recline control |
|||||
|
Item |
Description |
Notes |
||||
|
1. |
Armrest adjustment |
To adjust armrest position, |
||||
|
unscrew knob, move armrest |
||||||
|
to new position, and screw |
||||||
|
knob in. |
||||||
|
2. |
Seat recline control |
To recline or raise seatback, |
||||
|
lift. |
||||||
|
To lock seatback in position, |
||||||
|
release. |
||||||
CMW
JT2020 Mach 1 Operator’s Manual
Seat/Armrest
Controls — 47
|
Item |
Description |
Notes |
||
|
3. Seat slide control |
To slide forward or backward, |
|||
|
move left. |
||||
|
To lock seat in position, move |
||||
|
right. |
||||
CMW
Controls — 48
JT2020 Mach 1 Operator’s Manual
Battery
Battery
1. Battery disconnect switch
1.Battery disconnect To connect, move clockwise. switch
To disconnect, move counterclockwise.
CMW
JT2020 Mach 1 Operator’s Manual
Engine Compartment Controls
Controls — 49
|
Engine Compartment Controls |
||
|
1. High/auto fan speed switch |
||
|
Item |
Description |
Notes |
|
1. High/auto fan speed |
For high speed, press top. |
IMPORTANT: If switch is on high |
|||
|
switch |
speed, fan will run at full speed all the |
||||
|
For automatic speed, press |
time. If switch is on auto speed, fan |
||||
|
bottom. |
speed will vary in relation to engine |
||||
|
temperature. |
|||||
CMW
-
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Краткое содержание страницы № 1
PR95
Operator’s
Manual
®
CMW Issue 1.0
053- 1102
Краткое содержание страницы № 2
PR95 Operator’s Manual Overview — 1 Overview Chapter Contents Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 4 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 4 • Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Краткое содержание страницы № 3
Overview — 2 PR95 Operator’s Manual Serial Number Location Serial Number Location Record serial numbers and date of purchase in spaces provided. Power unit (2) and engine serial numbers (1) are located as shown. Date of manufacture Date of purchase Power unit serial number Engine serial number CMW
Краткое содержание страницы № 4
PR95 Operator’s Manual Overview — 3 Intended Use Intended Use Ditch Witch pipe bursters are intended for the replacement of buried pipes and conduits. The PR95 produces 187,400 lb (88 t) of pullback force. A power unit provides hydraulic power to run the pipe burster. The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch Witch dealer. Use in
Краткое содержание страницы № 5
Overview — 4 PR95 Operator’s Manual Operator Orientation Operator Orientation IMPORTANT: Top view of unit is shown. 1. Front of unit 2. Right side of unit 3. Rear of unit 4. Left side of unit About This Manual This manual contains information for the proper use of this machine. See Operation Overview for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures. Bulleted Lists Bulleted lists provide helpful or important information or contain pr
Краткое содержание страницы № 6
PR95 Operator’s Manual Foreword — 5 Foreword This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment. Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
Краткое содержание страницы № 7
Foreword — 6 PR95 Operator’s Manual PR95 Operator’s Manual Issue number 1.0/OM-9/06 Part number 053-1102 Copyright 2006 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc. CMW
Краткое содержание страницы № 8
PR95 Operator’s Manual Contents — 7 Contents Overview 1 machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual Foreword 5 part number, revision level, and publication date of this manual, and factory contact information Safety 9 machine safety alerts and emergency procedures Controls 19 machine controls, gauges, and indicators and how to use them Prepare 29 procedures for inspecting and classifying the
Краткое содержание страницы № 9
Contents — 8 PR95 Operator’s Manual Service Record 93 a record of major service performed on the machine CMW
Краткое содержание страницы № 10
PR95 Operator’s Manual Safety — 9 Safety Chapter Contents Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Safety Alert Classifications . . . . . . . . . . . . . . . . . . 11 Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15 • Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 • If an Electric Line is Damaged . . . . . . . .
Краткое содержание страницы № 11
Safety — 10 PR95 Operator’s Manual Guidelines Guidelines Follow these guidelines before operating any jobsite equipment: • Complete proper training and read operator’s manual before using equipment. • Contact One-Call (888-258-0808) and any utility companies which do not subscribe to One-Call. Have all underground pipes and cables located and marked before operating equipment. If you damage a utility, contact utility company. • Classify jobsite based on its hazards and use correct tools and ma
Краткое содержание страницы № 12
PR95 Operator’s Manual Safety — 11 Safety Alert Classifications Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE. Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level
Краткое содержание страницы № 13
Safety — 12 PR95 Operator’s Manual Safety Alerts Safety Alerts Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away. Deadly gases. Lack of oxygen or presence of gas will cause sickness or death. Provide ventilation. Moving tools will kill or injure. Never use wrenches or tools on moving rods and burster unit components when unit is operating. Jobsite hazards could cause death or serious injury. Use correct equipment and work metho
Краткое содержание страницы № 14
PR95 Operator’s Manual Safety — 13 Safety Alerts Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced. Looking into fiber optic cable could result in permanent vision damage. Do not look into ends of fiber optic or unidentified cable. Pressurized fluid or air could pierce skin and cause inju
Краткое содержание страницы № 15
Safety — 14 PR95 Operator’s Manual Safety Alerts Flying objects may cause injury. Wear hard hat and safety glasses. Hot parts may cause burns. Do not touch until cool. Exposure to high noise levels may cause hearing loss. Wear hearing protection. Fall possible. Slips or trips may result in injury. Keep area clean. Battery acid may cause burns. Avoid contact. Improper handling or use of chemicals may result in illness, injury, or equipment damage. Follow instructions on labels and in material s
Краткое содержание страницы № 16
PR95 Operator’s Manual Safety — 15 Emergency Procedures Emergency Procedures Before operating any equipment, review emergency procedures and check that all safety precautions have been taken. EMERGENCY SHUTDOWN — Turn ignition switch to stop position or push remote engine stop button. Electric Strike Description When working near electric cables, remember the following: • Electricity follows all paths to ground, not just path of least resistance. • Pipes, hoses, and cables will conduct electr
Краткое содержание страницы № 17
Safety — 16 PR95 Operator’s Manual Emergency Procedures If an Electric Line is Damaged If you suspect an electric line has been damaged and you are in pit, DO NOT MOVE. Remain in pit and take the following actions. The order and degree of action will depend upon the situation. • Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility. • Contact utility company to shut off power. • Do not leave pit until given permission by utility company. I
Краткое содержание страницы № 18
PR95 Operator’s Manual Safety — 17 Emergency Procedures If a Gas Line is Damaged If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation. • Immediately shut off engine(s), if this can be done safely and quickly. • Remove any ignition source(s), if this can be done safely and quickly. • Warn others that a gas line has been cut and that they should leave the area. • Leave jobsite as quickly as possible. • Immediately call
Краткое содержание страницы № 19
Safety — 18 PR95 Operator’s Manual Emergency Procedures CMW
Краткое содержание страницы № 20
PR95 Operator’s Manual Controls — 19 Controls Chapter Contents Bursting Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Remote Controller . . . . . . . . . . . . . . . . . . . . . . . . . 21 Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Rod Makeup Device . . . . . . . . . . . . . . . . . . . . . . . . 28 CMW