Dieci руководство по ремонту

  • ervizio ssistenza ecnica — Via E. Majorana, 2-4 — 42027
    Montecchio Emilia (RE) ITALYTel. +39 0522 869611 — Fax . +39 0522
    869744. .

    — E-mail:

    A TS A T

    www.dieci.com [email protected]

    S Via E. Majorana, 2-442027 Montecchio Emilia (RE) ITALYTel. +39
    0522 869611 Fax +39 0522 869744www.dieci.com — E-mail:
    [email protected]

    Agri Max — Agri Power — Agri Farmer — Agri Star

    ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL

    ON THE MACHINE AT THE OPERATORS DISPOSAL

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    AXH1133/UK

  • EVERY TELESCOPIC LIFT COMES WITH A COPY OF THE MANUAL HEREIN,
    WITH A COPY OF THEUSER AND MAINTENANCE MANUAL OF THE MOTOR WRITTEN
    BY THE MANUFACTURER OF THESAME AND WITH A COPY OF THE USE AND
    MAINTENANCE MANUAL OF EACH DEVICE OR PIECE OFEQUIPMENT WITH WHICH
    THIS MACHINE IS RIGGED-OUT.

    THESE MANUALS ARE WRITTEN BY THE RESPECTIVE SUPPLIERS OR THEY
    ARE REPRODUCEDIN FULL AND EXACTLY BY DIECI FOLLOWING SPECIFIC
    AUTHORISATION OF THE SUPPLIERS:THEY MAY BE FURTHER COMPLETED WITH
    OTHER SPECIFICATIONS WRITTEN BY DIECI.

    Original title:Operation and Maintenance Manual Telescopic
    Elevators Agri Max, Agri Power, Agri Farmer, Agri Star

    Release Dieci 012006MTKeR

    IMPORTANT INFORMATION

    The whole documentation supplied is integral and essential part
    of the product and shall be kept in an easily accessibleplace for
    all users, who shall read everything written in such documents very
    carefully before starting to use the equipment.

    It is forbidden to use the machine or its accessories improperly
    or unreasonably, just like it is forbidden to makemodifications
    that may alter the structure or operating performance.

    Dieci S.r.l. is not liable for damages causedthrough the use of
    non-original spare parts

    www.dieci.comVIA E. MAJORANA, 2-4

    42027 — MONTECCHIO E. (RE) — ITALYTEL. ++39 0522-869611FAX ++39
    0522-869744

    e-mail:[email protected]

    UFF. ASSISTENZA E RICAMBI

    Tel. ++ 39 0522-869611 — FAX ++ 39 0522-869744

    DEPARTAMENTO DE ASISTENCIA Y REPUESTOS

    Tel. ++ 39 0522-869611 — FAX ++ 39 0522-869744

    BUREAU ASSISTANCE ET PICES DE RECHANGE

    Tl. ++ 39 0522-869611 — Tlcopie ++ 39 0522-869744

    SERVICE AND SPARE PARTS DEPARTMENT

    Tel. ++ 39 0522-869611 — FAX ++ 39 0522-869744

    Cod.AXH1133/UK

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    ATTENTION: A COPY OF THIS MANUAL SHALL BE ON THE MACHINE TO
    DISPOSITION OF THE OPERATOR

    IT IS FORBIDDEN TO REPRODUCE THECONTENTS OF THIS MANUAL AND
    RELATIVEMULTIMEDIA PRODUCT, NEITHER PARTIALLYNOR TOTALLY: Dieci
    S.r.l. SAFEGUARDSTHESE RIGHTS ACCORDING TO LAW.

  • TE mod. Agri Max, Power, Farmer, Star

    PAGE INTENTIONALLY LEFT BLANK

  • CHAP AINTRODUCTION GUARANTEE

    INTRODUCTION…………………………………………………………………………………………………………………………..
    A/3GUARANTEE
    ……………………………………………………………………………………………………………………………..
    A/4IDENTIFYING YOUR VEHICLE
    ……………………………………………………………………………………………………….
    A/6IDENTIFYING VEHICLE PARTS
    ………………………………………………………………………………………………………
    A/8

    CHAP BSAFETY RULES

    ECOLOGY
    …………………………………………………………………………………………………………………………………
    B/3ALWAYS WORK IN CONDITIONS OF SAFETY
    …………………………………………………………………………………..
    B/4WORK IN CONDITIONS OF SAFETY
    ……………………………………………………………………………………………….
    B/6SAFETY DEVICES
    ……………………………………………………………………………………………………………………..B/18USING
    THE LOAD TABLES
    …………………………………………………………………………………………………………..B/25SAFETY
    STICKERS
    ……………………………………………………………………………………………………………………B/27

    CHAP CUSER INSTRUCTIONS GETTING TO KNOW YOUR VEHICLE

    SAFETY REGULATIONS DURING USE
    …………………………………………………………………………………………….
    C/2GENERAL WARNINGS
    …………………………………………………………………………………………………………………
    C/2PRELIMINARY CHECKS
    ……………………………………………………………………………………………………………….
    C/3KNOWING YOUR VEHICLE
    …………………………………………………………………………………………………………..
    C/4SEAT
    ………………………………………………………………………………………………………………………………………..
    C/7CAB (INSTRUMENT CAB INTERIOR)
    ……………………………………………………………………………………………….
    C/8DASHBOARD
    ……………………………………………………………………………………………………………………………..
    C/9CENTRAL DASHBOARD
    ………………………………………………………………………………………………………………C/10RIGHT-HAND
    SIDE DASHBOARD
    …………………………………………………………………………………………………..
    C/11PEDALS AND LEVERS
    ………………………………………………………………………………………………………………..C/13OPERATIONAL
    BUTTONS AND SWITCHES
    ……………………………………………………………………………………C/14INFORMATION
    DATA PLATES AND SAFETY STICKERS
    ……………………………………………………………………..C/15CONTROL
    LEVERS USE
    ……………………………………………………………………………………………………………C/16STABILIZERS
    …………………………………………………………………………………………………………………………….C/19ANTI-TIPPING
    DEVICE
    …………………………………………………………………………………………………………………C/20VEHICLE
    FUNCTION SELECTOR (OPTIONAL)
    ………………………………………………………………………………….C/21EXTENSOMETRIC
    LOAD LIMITER (OPTIONAL)
    …………………………………………………………………………………C/21STEERING
    CONTROL LEVER
    ……………………………………………………………………………………………………….C/22FRONT
    AND REAR WHEEL ALIGNMENT
    …………………………………………………………………………………………C/23TRANSFER
    AND EQUIPMENT MOVEMENT CONTROL
    LEVER…………………………………………………………….C/24BOOM
    CONTROL LEVER
    …………………………………………………………………………………………………………….C/25MONO-LEVER
    4 IN 1 JOYSTICK WITH ON-OFF TELESCOPIC SWITCH
    …………………………………………………C/264 IN 1
    JOYSTICK WITH PROPORTIONAL ON-OFF CONTRACTION SWITCH
    ……………………………………………C/27DANFOSS
    JOYSTICK WITH 4 PROPORTIONAL MOVEMENTS
    …………………………………………………………….C/28PARKING
    BRAKE
    ……………………………………………………………………………………………………………………….C/29USING
    THE VEHICLE
    ………………………………………………………………………………………………………………….C/31STARTING
    THE VEHICLE
    ……………………………………………………………………………………………………………..C/32PEDALS
    / LEVERS
    …………………………………………………………………………………………………………………….C/33SWITCH
    FOR ANTI-TIPPING DEVICE VEHICLE FUNCTION
    SELECTOR………………………………………………….C/35VEHICLE
    FUNCTION SELECTOR (OPTIONAL)
    ………………………………………………………………………………….C/36EXTENSOMETRIC
    LOAD LIMITER (OPTIONAL)
    ………………………………………………………………………………….C/37POSITIONING
    COMPONENTS
    ……………………………………………………………………………………………………….C/38USE
    THE VEHICLE
    …………………………………………………………………………………………………………………….C/41ANTI-TIPPING
    SAFETY DEVICES
    …………………………………………………………………………………………………..C/41LOAD
    TABLES AND BOOM INDICATORS
    …………………………………………………………………………………………C/42OPERATING
    INSTRUCTIONS
    ………………………………………………………………………………………………………..C/44

    INDEX

  • TE mod. Agri Max, Power, Farmer, Star

    TRANSPORTING A
    LOAD……………………………………………………………………………………………………………..C/45LIFTING
    A LOAD
    …………………………………………………………………………………………………………………………C/45USING
    THE VEHICLE ON THE ROAD
    ……………………………………………………………………………………………..C/46TEMPORARY
    HALT
    …………………………………………………………………………………………………………………….C/46STOPPING
    AT THE END OF A JOB
    …………………………………………………………………………………………………C/46USING
    THE VEHICLE IN PARTICULAR CONDITIONS
    ………………………………………………………………………….C/47TOWING
    OF THE VEHICLE
    …………………………………………………………………………………………………………..C/48LIFTING
    VEHICLE
    ……………………………………………………………………………………………………………………….C/52TRANSPORTING
    VEHICLE
    …………………………………………………………………………………………………………..C/52

    CHAP DMAINTENANCE AND ADJUSTMENTS

    IDENTIFYINGVEHICLE PARTS
    ……………………………………………………………………………………………………….
    D/3SCHEDULE FOR MAINTENANCE AND ADJUSTMENTS
    ……………………………………………………………………….
    D/5SCHEDULE FOR MAINTENANCE AND ADJUSTMENTS
    ……………………………………………………………………….
    D/6OIL COMPARISON TABLE
    …………………………………………………………………………………………………………….
    D/7LUBRICANT CAPACITY TABLE
    ……………………………………………………………………………………………………….
    D/9MAINTENANCE AND ADJUSTMENTS
    ……………………………………………………………………………………………..D/13SAFETY
    REGULATIONS DURING MAINTENANCE
    …………………………………………………………………………….D/13ENGINE
    ……………………………………………………………………………………………………………………………………D/14PEDALS
    …………………………………………………………………………………………………………………………………..D/15PEDALS
    (MAINTENANCE)
    ……………………………………………………………………………………………………………D/15BRAKES
    …………………………………………………………………………………………………………………………………..D/16HYDRAULIC
    OIL
    …………………………………………………………………………………………………………………………D/17HYDRAULIC
    AND HYDROSTATIC CIRCUIT OIL
    FILTER………………………………………………………………………..D/18GEARBOX
    AND DIFFERENTIAL AXLES
    …………………………………………………………………………………………..D/19TYRES
    …………………………………………………………………………………………………………………………………….D/20NOTES
    FOR MAINTENANCE
    ………………………………………………………………………………………………………..D/23TELESCOPIC
    ARM — BOOM
    ………………………………………………………………………………………………………….D/24PARTS
    TO BE LUBRICATED WITH GREASE
    ……………………………………………………………………………………D/25OILER………………………………………………………………………………………………………………………………………D/26TRANSMISSION
    SHAFTS
    …………………………………………………………………………………………………………….D/27RETIMING
    THE
    BOOM…………………………………………………………………………………………………………………D/28ELECTRIC
    CIRCUIT
    …………………………………………………………………………………………………………………….D/30BATTERY
    CUT OUT
    …………………………………………………………………………………………………………………….D/30ASTARTING
    THE ENGINE WITH JUMP LEADS
    …………………………………………………………………………………D/31REMOVING
    THE LEADS
    ………………………………………………………………………………………………………………D/31BATTERY
    ………………………………………………………………………………………………………………………………….D/32DASHBOARD
    FUSE BOX
    …………………………………………………………………………………………………………….D/33LIGHTS
    …………………………………………………………………………………………………………………………………….D/33SAFETY
    STICKERS
    ……………………………………………………………………………………………………………………D/34CLEANING
    YOUR VEHICLE
    ………………………………………………………………………………………………………….D/34PREPARING
    THE VEHICLE AFTER STORAGE
    …………………………………………………………………………………D/35IUSING
    AND STORING FUEL
    ………………………………………………………………………………………………………..D/36CLEANING
    AND STORING DIESEL FUEL
    ………………………………………………………………………………………..D/37PRELOAD
    AND TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS
    ………………………………………………………D/38PRELOAD
    AND TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS
    ………………………………………………………D/39TORQUE
    TABLE FOR HYDRAULIC
    FITTINGS……………………………………………………………………………………D/40TROUBLE
    SHOOTING
    …………………………………………………………………………………………………………………D/41OW
    TO WRITE OUT THE SERVICE
    REGISTER…………………………………………………………………………………D/44COMMITMENTS
    AND HOW TO FORWARD DECLARATIONS TO I.S.P.E.S.L.
    …………………………………………..D/44PERIODIC
    INSPECTIONS AND METHOD OF REGISTRATION
    ………………………………………………………………D/44SPACE
    FOR REGISTERING PERIODIC INSPECTIONS AND SERVICE JOBS
    …………………………………………..D/46

  • CHAP EELECTRIC CIRCUIT DIAGRAMS

    CHAP FHYDRAULIC CIRCUITS DIAGRAMS

    CHAP GOPTIONALS

    OPTIONAL PILOT LIGHTS AND SWITCHES
    ………………………………………………………………………………………
    G/2WORKING LIGHT SWITCH
    …………………………………………………………………………………………………………….
    G/3

    ATTACHMENTS AND OPTIONALS

    OPTIONAL
    …………………………………………………………………………………………………………………………………
    G/6TRAILER ELECTRIC LIGHT SOCKET
    ……………………………………………………………………………………………….
    G/7HYDRAULIC PRESSURE SOCKET FOR REMOTE CONTROLS
    ……………………………………………………………..
    G/8ACCESSORY CONTROL
    LEVER…………………………………………………………………………………………………….
    G/8POWER TAKE OFF (OPTIONAL)
    ……………………………………………………………………………………………………
    G/9

    VARIOUS OPTIONALS

    CATALYTIC PURIFIER
    …………………………………………………………………………………………………………………
    G/10WATER DRIVEN PURIFIER
    …………………………………………………………………………………………………………..G/11AIR
    CONDITIONING
    ……………………………………………………………………………………………………………………
    G/12

    CHAP HTECHNICAL DATA and TECHNICAL FEATURES

  • TE mod. Agri Max, Power, Farmer, Star

    PAGE INTENTIONALLY LEFT BLANK

  • Dear customer,

    I would like to congratulate you and thank you for having chosen
    a vehicle.

    This handbook has been prepared so that you may appreciate the
    qualities of this vehicle to the full.

    We strongly recommend that you read this handbook in its
    entirety before using the vehicle for the first time.

    It contains information, advice and important warnings for use
    which will help you to fully exploit the technicaladvantages of
    your vehicle.

    You will discover its features and particular devices; you will
    also find essential information for the maintenance ofyour vehicle,
    for safety when driving it and to prolong the life of your
    vehicle.

    The staff who will be at your assistance, wish you all the best,
    certain that this handbook will prove aninvaluable aid to fully
    appreciating your new vehicle.

    Our best regards.

    Sales management

  • TE mod. Agri Max, Power, Farmer, Star

    PAGE INTENTIONALLY LEFT BLANK

  • A/1

    A

    INTRODUCTIONGUARANTEE

    VEHICLE IDENTIFICATION

  • A/2

    TE mod. Agri Max, Power, Farmer, Star Introduction —
    GuaranteeIdentifying your vehicle

    — ATTENTION:

    USE OF THE VEHICLE IS LIMITED TO THE TYPE OF CONTROLSAND
    ACCESSORIES CHOSEN BY THE CUSTOMER (optional)

    DIECI COMMERCIALISES VARIOUS TYPES OF TELESCOPICELEVATORS WITH
    DIFFERENT CONTROLS AND ACCESSORIES.

    ILEARN HOW TO USE YOUR VEHICLE CORRECTLY AND SAFELY, TOGETHER
    WITHTHE CONTROLS BEFORE STARTING TO USE IT BY READING THE
    SECTIONREGARDING THE TYPE OF CONTROLS OR ATTACHMENT YOU HAVE
    PURCHASED

  • A/3

    INTRODUCTION

    The purpose of this manual:is to provide the owner and operator
    with instructions for efficientand safe use and maintenance of the
    telescopic elevator.

    Following these instructions carefully, will allow you to
    obtainfull efficiency and a long working life from your vehicle,
    andwill help to make your work considerably easier.

    Furthermore this manual is supplied to you directly by thedealer
    upon delivery of the vehicle, in order to make surethat you
    understand all the instructions correctly.However, should you have
    trouble understanding any partof this manual, do not hesitate to
    contact your nearestdealer for clarification, as it is of utmost
    importance thatthe operat ion and maintenance guide l ines be ful
    lyunderstood and carefully observed. Routine maintenanceshould be
    carried out regularly, keeping a record of thevehicle’s working
    hours.

    When spare parts are required, it is essential that only
    ge-nuine spare parts be used. These can be supplied byyour local
    dealer who can also provide advice andinstructions for install ing
    and using them. The use ofnon-genuine spare parts may cause damage
    to otherparts of the vehicle. We, therefore, advise our customersto
    purchase any spare parts required only from anauthorised agent or
    dealer.

    Should the vehicle be destined for use in particularly se-vere
    conditions, (for example : very dusty places or sites,clay or very
    muddy ground), we advise consulting yournearest dealer for specific
    instructions. Failure to observethese instructions may result in
    the annulment of thevehicle’s guarantee.

    NOTE:This manual has been published for worldwide
    distributionand the availability of certain equipment referred to
    from timeto time as being essential or available on request may
    varyaccording to the geographical territory in which the vehicle
    isbeing used. You can obtain all necessary details about
    theequipment available in your area from your nearestdistributor or
    dealer.

    NOTE:Due to manufacturing demands, machines from the
    standardproduction range may have certain details which differ
    fromthose mentioned in this manual. The company reserves theright
    to make such modifications without giving notice.

    WARNING:in some of the illustrations, panels or guards have
    beenremoved in order to obtain a clearer illustration. Neveruse the
    vehicle without these panels or guards.

    ATTENTION and WARNING

    These words and symbols are used throughout thismanual and on
    stickers to indicate operations that mayendanger parts of the
    vehicle (WARNING) or the safety ofthe operator (ATTENTION). Always
    read the instructionsvery carefully when you find:

    ATTENTION or WARNING alongside this symbol

    NOTE:the left and right sides of the vehicle as referred to in
    thismanual are to be considered looking at the truck from theback
    towards the front, or from the position of the operatorin the
    driver’s seat.

    — ATTENTION: It is strictly prohibited to use, service orapply
    anything to the machine in your possession that is notexplicitly
    described in this use and maintenance manual.

    AGRI —

  • A/4

    TE mod. Agri Max, Power, Farmer, Star Introduction —
    GuaranteeIdentifying your vehicle

    GUARANTEE:EXTENT

    Guarantee in countries with assistance centres

    — The guarantee covers the replacement or repair offaults which
    have been proven defective in terms ofmaterial, manufacture or
    assembly.

    — DIECI reserves the sole right to judge whether torepair or to
    replace defective parts.

    — DIECI shall respond to claims using the means andmethods it
    deems most appropriate.

    DIECI shall be responsible for:- Materials used.- Labour.-
    Travelling and accommodation expenses.

    The customer shall be responsible for:- Packing and shipping
    costs for spare parts- Any other possible expenses not listed under
    those for

    which DIECI is liable.

    Guarantee in countries with no assistance centres

    — This consists exclusively of free supply, ex works fromDIECI’s
    plant, of replacements for parts proved to be offaulty material,
    faulty manufacture and/or assembly.

    Examining replaced faulty parts

    — DIECI, before acknowledging the guarantee, may askfor any
    faulty parts replaced during repairs, to bereturned with shipping
    costs to their charge.

    Additional guarantee for repairs and replacement parts

    — Any repairs done under or out of the guarantee, andspare parts
    replaced during repairs, are guaranteedfor 3 months from the date
    of repair or installation, ifthe original guarantee has
    expired.

    GUARANTEE:DURATION, VALIDITY AND TAKING EFFECT

    Guarantee: duration

    The firm DIECI s.r.l. (hereinafter referred to as
    DIECI),guarantees its products for 12 months from delivery dateto
    the end customer, but not exceeding 18 months fromthe date the
    vehicle left the manufacturer’s plant (in salesto distributors or
    dealers).

    Guarantee: validity

    The guarantee is valid from the date the machine isforwarded
    from the factory (sale to distributors or dealers).When delivery is
    handled by the distributor or dealer, DIECIreserves the right to
    verify that the warranty starting datecorresponds to the shipping
    or delivery date on the producttransport document and/or the
    invoice date and may ask tosee the original copies of these
    documents.

    Guarantee: taking effect

    The warranty is activated automatically from the date the
    machine isforwarded from the factory (sale to distributors or
    dealers).

    GUARANTEE

  • A/5

    GUARANTEE:REQUEST FOR REPAIR UNDER GUARANTEE

    Guarantee: reporting a fault or faulty part

    — The report must be made by the end user, or dealer,or distr
    ibutor or by an authorised repair shop andmust be sent directly to
    DIECI’s customer assistanceoffice, within no more than 8 days of
    the occurrence ofthe malfunction. The report must include a
    cleardescription of the malfunction and precise referencesto the
    vehicle (type, model and serial number).This information can be
    found on the vehicle in theposit ions indicated in the OPERATION
    ANDMAINTENANCE MANUAL.

    Obligation to immobilise the vehicle

    — If there is a risk that the malfunction may jeopardisesafety
    and accident prevention or may cause furtherdamage, it is
    obligatory not to use the vehicle until ithas been repaired and
    tested.

    Guarantee: excluded from the guarantee

    The following conditions and parts are excluded from
    theguarantee:

    — Components subject to wear or deterioration due toprolonged
    use: clutch, belts, brake pads, shoes,rollers, oils and fluids,
    filters, etc.

    — Electrical circuits and components.- Damage caused by: cl
    imatic factors, natural

    disasters, acts of vandalism, etc.- Any other malfunction not
    due to an ascertained original

    fault or which does not come under DIECI’s liability.

    The following parts are also excluded from this guarantee andare
    covered by the guarantee of the relevant manufacturers:

    — Diesel engines- Axles and reduction gears- Pumps and hydraulic
    engines- Tyres.

    DIECI shall handle the application of the guarantee forthese
    parts.

    CAUSES FOR:NON- EFFECT, NON-ACKNOWLEDGEMENT, TERMINATIONOF THE
    GUARANTEE

    Guarantee: non-acknowledgement

    The guarantee is not acknowledged:

    — If the malfunction is not reported following the
    prescribedmethod and within the established time limit.

    — If DIECI’s request for the return of any faulty partsreplaced
    during repairs is not complied with.

    — I f the obl igat ion to immobi l ise the vehicle is
    notcomplied with, the guarantee is not acknowledged forany damage
    caused by noncompliance.

    Guarantee: termination

    The guarantee is terminated:

    — If the buyer does not fulfil payment obligations according
    tocontract.

    — If damage has been caused by carelessness, negligence,or by
    use that does not comply with the specifications givenin the
    operation and maintenance handbook (*incorrectmanoeuvres,
    overloading, use of incorrect fuel, poormaintenance, failure to use
    warning instruments etc.)

    — If the malfunction has been caused by
    applications,attachments, modifications or repair work not
    authorised byDIECI or carried out using faulty spare parts. (For
    this reason,we recommend always using genuine spare parts).

    * For «recommended periodic maintenance» refer to theOPERATION
    AND MAINTENANCE MANUAL.

    Final terms

    — In case of non-effect, non-acknowledgement andtermination of
    the guarantee, the buyer shall in nocircumstance be granted
    annulment of the contract,payment of damages, or an extension of
    the guarantee.

    — Any conditions subject to guarantee other than thosel isted
    above must be agreed upon in wri t ing andsigned by both
    parties.

    Each time the machine is modified, it

    must verified again to check its compliance

    with Machine Directive EC/98/37.

    In case of dispute, the Court of Reggio Emilia — ITALY,shal l be
    recognised as the ult imate authori ty.

  • A/6

    TE mod. Agri Max, Power, Farmer, Star Introduction —
    GuaranteeIdentifying your vehicle

    IDENTIFYING YOUR VEHICLE

    VEHICLE MODELS

    — The manufacturer offers a range of vehicles which are similar,
    but with different technical specif ications andperformances.

    — When consulting any table or illustration given in this manual
    or on the vehicle itself, always refer to the model codenumber for
    your vehicle.

    TELESCOPIC ELEVATORS Agri — (Max — Power — Farmer — Star)

    LIABILITY

    — The vehicles are manufactured in compliance with EEC
    regulations in force when the vehicle was made available
    forpurchase.

    — Failure to observe the user and safety regulations or the use
    of the machine in less than perfect working conditionmay cause an
    accident punishable by law.

    — The manufacturer is not liable for any injury to persons, or
    damage to things or animals caused by improper use ofthis vehicle
    or by any unauthorised structural modification, application or
    transformation.

    — The manufacturer reserves the right to carry out any possible
    modifications to the vehicle for technical or commercialreasons
    without notice.

  • A/7

    C — Essential data

    D — Axle serial number

    A — Chassis type and serial number

    B — Engine serial number

    CD

    B

    A

    IDENTIFYING THE TELESCOPIC ELEVATOR

    The vehicle can be identified by the serial number punchmarked
    on the front part of the chassis and inside thecab.In addit ion to
    this, the engine has i ts own serialnumber punch marked on the
    engine block itself.

    To ensure prompt and efficient service when ordering spareparts
    or when requesting information or technical explanations,always
    give the engine and chassis serial number.

    Chassis serial number
    ………………………………………..

    Engine serial number
    ……………………………………..

    Cab serial number
    ………………………………………………….

    Type of vehicle
    ……………………………………………………..

    Owner/ Operator
    ……………………………………………………..

    Dealer’s or agent’s address

    …………………………………………………………………………………..

    Delivery date
    ……………………………………………………..

    Guarantee expiry date
    ………………………………………….

    NOTE:The elevators known commercially as Agri Max, AgriPower,
    Agri Farmer, Agri Star have been punch marked(type approval code)
    (see the first 3 numbers punchmarked on the chassis).

  • A/8

    TE mod. Agri Max, Power, Farmer, Star Introduction —
    GuaranteeIdentifying your vehicle

    IDENTIFYING VEHICLE PARTS

    VEHICLE: LOCATION OF MAIN PARTS — LIST OF PART NAMES

    LEFT SIDE

    RIGHT SIDE

    12

    4

    36

    5

    11

    19 14

    17

    15

    18

    1312

    16

    7

    1) TELESCOPIC ARM (BOOM)

    2) BATTERY

    3) BATTERY CUT OUT DEVICE

    4) HYDROSTATIC ENGINE PUMP

    5) DIESEL ENGINE

    6) RADIATOR

    7) FRONT STABILIZING FOOT

    8) ATTACHMENT HOLDING PLATE

    11) CAB

    12) FUSE BOX

    13) HYDRAULIC OIL FILTER

    14) LEVER (JOYSYTICK) FOR ARM MOVEMENTS

    15) PUMP TO MANUALLY LOWER BOOM (BASKET EMERGENCY)

    16) CHASSIS PUNCHING

    17) OIL TANK

    18) FUEL TANK

    19) «CAP» FOR HYDRAULIC OIL TANK(INSIDE CAB)

    8

    NOTE:The position of some parts mayvary on some specific
    models.

  • A/9

    TO KNOW YOUR VEHICLE’S TECHNICAL DATA CONSULT THE:<
    «TECHNICAL SHEETS» CHAPTER «H»>

    10 48-1

    9 7 6 5 3 2 1 0

    1

    0

    2

    3

    4

    5

    6

    8

    7

    9

    10

    11

    1270

    60

    50

    30

    40

    20

    10 0,3

    0,6

    0,9

    1,2

    C

    D

    A

    B

    E

    F

    12

    11

    10

    9

    7

    8

    6

    5

    4

    3

    1,20,90,62

    0

    1

    01235679-1

    8 410

    10,6

    0,3

    11,90

  • A/10

    TE mod. Agri Max, Power, Farmer, Star Introduction —
    GuaranteeIdentifying your vehicle

    PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES

  • B/1

    B

    SAFETY RULES

  • B/2

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    RECOGNISING THE SAFETY RULES

    This is the WARNING SYMBOL FOR A POTENTIAL HAZARD

    Wherever this symbol appears » » on the vehicle or in this
    manual, you must take due care against injury hazard.Take all
    recommended precautions and observe regulations for use and
    maintenance in conditions of safety.

    UNDERSTANDING WARNING NOTICES

    Certain words are used in this manual as warning and safety
    notices and indicate the risk level, these are

    — DANGER

    — ATTENTION

    — WARNING

    The above words are always accompanied by the potential hazard
    warning symbol.

    ATTENTION — WARNING- DANGER: indicate a situation of imminent
    danger which, if not averted, may cause damage.

    IMPORTANT: indicates a situation of imminent danger which, if
    not averted, may cause damage to the vehicle.

    NOTE: indicates additional explanations for pieces of
    information.

    — ATTENTION:

  • B/3

    ECOLOGY

    IMPORTANT ECOLOGICAL CONSIDERATIONS

    A few helpful recommendations are listed here below.

    Find out about current legislation in force in your country.

    Ask all suppliers of lubricating oils, fuels,
    antifreezeproducts, detergents, etc. for information on the effects
    ofthese products on people and on the environment andconcerning the
    regulations to be observed when using,stocking and disposing of
    them.

    A FEW SUGGESTIONS

    1. Do not refill the tanks using unsuitable jerrycans
    orpressurised combustible fuelling systems as they maycause leaks
    and loss of significant amounts of liquid.

    2. In general, make sure your skin does not come intocontact
    with combustible l iquids, lubricating oi ls,acids, solvents, etc.
    The majority of these types ofproducts contain substances which are
    particularlyharmful to our health.

    3. Modern lubricating oils contain additives. Do not
    burncontaminated combustible oils and/or oils used forconventional
    heating systems.

    4. Take care not to spill used engine cooling fluids, engineand
    transmission lubricating oils, hydraulic oil, brake oiletc. while
    pouring or draining them. Store them safelyuntil it is time to
    dispose of them in compliance withcurrent legislation or with local
    facilities.

    5. Modern antifreeze liquids and their solutions, such as,for
    example, antifreeze and other additives, should bereplaced every
    two years. Make sure such liquids donot soak into the soil, they
    should be collected anddisposed of in the appropriate fashion.

    6. Do not intervene directly on the air conditioningsystems (
    optional ), by opening them. These systemscontain gas which should
    not be released into theatmosphere. Contact your dealer or an
    expert who hasthe necessary special equipment at their disposal
    andwho would, in any case, have to refill the system.

    7. Immediately repair any leak or fault in the cooling orengine
    hydraulic systems.

    8. Do not increase the pressure in a pressur isedsystem, this
    may cause the components to explode.

    OBLIGATIONS

    Waste material should not be scattered in theenvironment but
    should be disposed of in the appropriatefashion. Used lubricants,
    batteries, rags dirty with grease,brake pads etc. should be handed
    over to specialisedcompanies authorised to dispose of polluting
    waste.

  • B/4

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    IMPORTANT WARNINGS

    This vehicle has been designed and constructed only tobe used as
    a self-propelled vehicle, with the operator inthe driving seat,
    with tyres, designed for use on asphalt ornatural surfaces and on
    rough ground.

    The vehicle consists of a main support structure suitable
    tosupport the extendible arm. Forks or other attachmentsapproved by
    Dieci can be mounted onto the arm head. Innormal use, the vehicle
    can lift, and place loads thanks tothe extension, withdrawal,
    raising and lowering of the arm.

    If this vehicle is put to any other use, it will beconsidered in
    contrast to the use for which it wasintended by DIECI who,
    consequently, cannot beconsidered responsible for any damage to
    things or tothe vehicle itself or for any injury to persons
    whichmight arise from such use.

    The instructions for use, maintenance and repair as givenin this
    handbook must absolutely be followed in order toconsider that the
    vehicle has been put to the use forwhich it was intended by the
    manufacturer.

    This machine must be used, assisted or repaired only bypersons
    preliminarily instructed on the vehicle and on thesafety
    regulations, in addition to being authorised to usethe vehicle
    itself.

    The user shall observe the general safety and accidentprevention
    instructions at all times, especially in relationto Traffic
    Regulations if the machine is driven on mainroads.

    Any arbitrary modification to the vehicle will relieve DIECIfrom
    all responsibility for any consequent damage orinjury which might
    derive from such modification.

    ALWAYS WORK IN CONDITIONS OF SAFETY

    This warning symbol means there are importantmessages concerning
    your safety.

    Read the safety regulations given and take all therecommended
    precautions in order to avoid potentialrisks and safeguard your own
    health and safety.

    In this handbook you will finds this symbol combined withthe
    following key words:

    ATTENTIONThis is used for warnings of potential damage to
    thevehicle which could also involve the operator’s safety.

    DANGERThis is used for warnings of potential danger to
    theoperator’s safety or to the safety of other people
    directlyinvolved.

    Failure to follow any instructions preceded by one of the
    keywords mentioned above (ATTENTION and DANGER) maycause serious
    injury or even death to the people involved.

    In addition, this handbook also contains certain instructionsin
    italics, preceded by the words NOTE and WARNING,which mean the
    follow for the protection of the vehicle:

    NOTEThis emphasizes to the operator the correct technique
    orprocedure to be followed.

    WARNINGThis informs the operator of the risk of damage to
    thevehicle if the correct procedure is not respected.

  • B/5

    WORK IN CONDITIONS OF SAFETY

    GENERAL WARNINGS

    THE USE OF THE MACHINE OTHER THAN DESCRIBED INTHIS MANUAL IS
    STRICTRLY FORBIDDEN.

    All the functions, procedures relevant to the operationand the
    preparation of the machine’s attachment thatare not described in
    this manual are strictly forbidden.

    All the procedures and maintenance operations notdescribed in
    this manual are strictly forbidden. All theoperations must only be
    carried out in authorisedrepair centres by qualified personnel.

    — WARNING!:

    DO NOT USE THE MACHINE IF YOU ARE UNDER THE EFFECTOF ALCOHOL,
    DRUGS OR EVEN IF YOU HAVE TAKENCERTAIN MEDICINES THAT MAY MAKE YOU
    DROWSYOR THAT MAY ALTER YOUR PROMPT REACTIONS.

    Everything possible has been done during the designand
    construction of this vehicle to make your job as safeas possible.
    Due caution, however, is indispensableand there is no better rule
    to prevent accidents.

    Read this handbook carefully before starting up yourvehicle,
    before using it, before carrying outmaintenance work, before
    refuelling or before carryingout any other jobs on your vehicle

    The t ime dedicated to reading this handbook wi l lmake you
    sufficiently familiar with your vehicle and willhelp you save time
    and effort later. In addition, readingthis handbook, wil l help you
    to prevent certainaccidents from happening.

    Read all the safety stickers to be found on the vehicleand
    observe all regulations printed on these stickersbefore starting
    up, running, refuelling or carrying outmaintenance work. Promptly
    replace any stickerswhich might be damaged, lost or illegible.
    Clean themif covered in mud, cement or other deposits.

  • B/6

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    (fig.1/B)

    (fig.2/B)

    FOLLOWING SAFETY REGULATIONS

    Carefully observe and follow all safety warnings on thevehicle
    and read all safety warnings in this manual.

    Safety warnings must be instal led, kept up andreplaced whenever
    necessary.

    If a safety warning or this manual should be damagedor missing,
    a replacement should be ordered fromyour DIECI dealer, just as you
    would order a sparepart (make sure you give the model and serial
    numberof your vehicle when placing the order).

    Learn to use your machine and its controls correctlyand
    safely.

    Only trained, qual i f ied and authorised personnelshould be
    allowed to use this vehicle.

    Make sure the vehicle is kept in suitable workingcondition.

    Unauthorised modif icat ions may endanger theoperation and/or
    safety of your vehicle and mayshorten its life.

    The safety warnings listed in this chapter SAFETYREGULATIONS are
    given to illustrate basic safetyprocedures for your vehicle. If you
    are in any doubt,contact the person directly responsible for the
    vehiclebefore going ahead and using the vehicle or carryingout any
    maintenance work.

    PREPARING FOR EMERGENCIES

    You must be prepared in case there should be a fireor an
    accident.

    Keep your first aid kit and fire extinguisher close to hand.

    Careful ly read the instructions stuck on theextinguisher itself
    to be able to use it properly.

    Decide on your drill and priorities to be applied in caseof fire
    or an accident

    Keep all emergency telephone numbers for doctors,the ambulance,
    the hospital and the f ire brigadeclearly visible and near the
    telephone.

  • B/7

    (fig.3/B)

    (fig.4/B)

    (fig.5/B)

    PROTECTIVE CLOTHING

    Wear close fitting garments and accident preventionequipment
    suitable for work.

    In certain cases, when working in particularly
    difficultconditions, it is necessary to wear special clothing
    orequipment.

    The following must be available:

    Protective helmet;

    Protective shoes;

    Protective goggles or protective face mask;

    Protective gloves;

    Protective headwear against noise;

    Reflecting clothing;

    Waterproof clothing;

    Breathing apparatus or filtering mask;

    Make sure all clothing and protective equipment is worncorrectly
    while working.

    Do not wear loose clothing, chains, belts or otheraccessories
    which might get caught up in the controllever or in other parts of
    the vehicle.

    To use the vehicle safely, the driver must give it his/herfull
    attention. Headphones to listen to the radio or tomusic, should not
    be worn while using the vehicle.

    PROTECTING YOURSELF AGAINST NOISE

    Prolonged exposure to loud noise can damage yourhearing or may
    cause loss of hearing.

    Always protect your hearing by wearing antinoiseheadphones or
    earplugs to protect yourself fromexcessive and tiresome noises.

    INSPECTING THE MACHINE

    Inspect your vehicle carefully every day or every
    shift,examining it carefully before resuming work with it.

    When inspecting the outside of the vehicle, make sureyou follow
    all the instructions listed under the chapterMAINTENANCE.

  • B/8

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    (fig.6/B)

    (fig.7/B)

    (fig.8/B)

    USING HANDLES AND STEPS

    Falling is one of the major causes of personal injury.

    Always face the vehicle when getting in or out, keepinga tight
    hold of the vehicle on the steps and handles.

    Never use the controls as handles.

    Never jump down from the vehicle. Never get on or offa moving
    vehicle.

    Always keep footboards, steps and handles clean andmake sure
    they are not slippery.

    ADJUSTING THE DRIVER’S SEAT

    A badly adjusted seat can cause the driver to tirequickly and
    may thus lead to operations being carriedout incorrectly.

    The seat should be adjusted according to the heightand weight of
    the driver.

    The driver should be able to press the pedals rightdown and to
    operate correctly all control levers whilekeeping his/her back
    leaning well up against the backof the seat.

    If this is not so, move the seat forward or backward,and check
    once again.

    USING THE SEAT-BELT

    The vehicle is equipped with a cab able to support theweight of
    the vehicle itself should it tip over (ROPS), itis, therefore,
    essential that the driver remains firmlyfastened in the seat thanks
    to the seat-belt to preventhim/her from falling out and possibly
    getting crushed.

    Before starting up the vehicle, carefully check the belt,the
    buckle and that it is properly fixed to the structure.If there
    should be any sign of damage or wear andtear, replace the seat-belt
    or the necessary partbefore using the vehicle.

    Always remain seated with the seat-belt correctlyfastened
    whenever using the vehicle in order to redu-ce the risk of injury
    in case of an accident.

    Should there be any accident of any significance withthe
    vehicle, the seat-belts should be replaced, even ifthere is no
    apparent damage.

  • B/9

    (fig.11/B)

    (fig.10/B)

    (fig.9/B)

    (fig.12/B)

    MANOEUVRING AND USING THE VEHICLE IN SAFETY

    Before starting the vehicle, make sure you know whereother
    people are positioned.

    While the vehicle is operating or running, always keeplight
    signals on. These serve to warn people that thevehicle is about to
    move.

    When working in a congested area, always havesomeone else to
    give the necessary signals.

    OPERATE THE MACHINE FROM THE DRIVER’SSEAT ONLY

    The vehicle could move suddenly if started up withoutfollowing
    the correct procedure, thus creating the riskof personal
    injury.

    Start the engine only from the driver’s seat.

    NEVER start the engine by short circuiting between theterminals
    on the starting motor.

    Before start ing the engine, make sure al l controllevers are in
    a neutral position.

    STARTING UP USING AUXILIARY BATTERIES

    Gas from the battery may explode, causing seriousdamage.

    If the engine has to be started up using an auxiliarybattery,
    make sure that the instructions given in thechapter USER
    INSTRUCTIONS are strictly adhered to.

    The operator must be in the driver’s seat when startingthe
    engine in order to ensure the vehicle is undercontrol. Two people
    are required to start the enginefrom an auxiliary battery.

    Do not use batteries which have been exposed to cold.

    An error in the start ing procedure when using anauxiliary
    battery may cause the battery to explode orthe vehicle to move
    suddenly.

    DO NOT CARRY PASSENGERS ON YOUR VEHICLE

    The operator should be the only person on board thevehicle.
    Passengers are not allowed.

    Passengers may obstruct the operator’s view, causingthe vehicle
    to be used in conditions which are NOT safe.

  • B/10

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    PROTECTION AGAINST FALLING OBJECTS

    The vehicle is equipped with a cab suitable forprotection from
    objects falling from above (FOPS).

    If there is any risk of objects falling from above, ahelmet
    should be worn.

    SIGNALLING WHEN MORE THAN ONE VEHICLEIS BEING USED

    When more than one vehicle is required for a particularjob, use
    signals normally familiar to all those present.Designate one person
    to signal and coordinate the workzone. Make sure that everyone
    follows directions given bythe person in charge of signalling.

    DRIVING THE VEHICLE SAFELY

    ATTENTION:

    When driving on sloping roads, make sure to drive atslow speed
    because a high engine rpm could causemechanical damages. Do not
    drive at high speedswhen driving down slopes to avoid excessive
    revvingof the engine.

    ATTENTION:

    Manouevres on tilted surfaces maycause the vehicleto slide or
    tip over with consequent serious harm tothe driver or other
    persons.

    Moving on tilted surfaces maycause the vehicle toslide or tip
    over. The necessary precautions shouldtherefore be taken.

    INSPECTING THE WORK ZONE BEFORESTARTING OPERATIONS

    There is the risk of the vehicle overturning, when
    workingalongside excavations or on the edge of the road.

    Inspect the structure and condition of the terrain in thework
    zone before starting to operate.

    Keep the vehicle well away from the edges ofexcavations and of
    the road.

    When working on a slope or at the edge of a road,have someone to
    give the necessary signals.

    Extra care should be taken, when working on icyterrain. If the
    temperature should go up, the terraincould melt and become
    slippery.

    (fig.14/B)

    (fig.16/B)

    (fig.15/B)

    (fig.13/B)

  • B/11

    ! ATTENTION !

    (fig.18/B)

    (fig.17/B)

    MAKE SURE THERE IS NO ONE AT RISK WHILEREVERSING THE VEHICLE

    Proceed as follows to ensure accidents are avoidedwhile
    reversing the vehicle or rotating:

    Check the space around the vehicle

    BEFORE REVERSING MAKE SURE THERE IS NO ONEWITHIN STRIKING
    DISTANCE.

    MAKE SURE THERE IS NO ONE IN THE WORK ZONE.USE THE AUDIBLE ALARM
    OR OTHER SIGNALS TO WARNPERSONS PRESENT BEFORE STARTING THE
    VEHICLE.

    — USE SOMEONE ON THE GROUND TO SUPERVISEREVERSING IF THE
    OPERATOR’S FIELD OF VISION ISOBSTRUCTED.

    — ALWAYS MAKE SURE THE PERSON ON THE GROUNDREMAINS WITHIN
    SIGHT.

    Use hand signals, compliant with local regulations,when work
    condit ions are such that someone isneeded for signalling.

    Keep windows, mirrors and lights clean and in goodcondition.

    Dust, rain, fog, etc., may reduce visibility. If visibility
    isreduced, reduce speed accordingly and useappropriate
    lighting.

    The vehicles are equipped with l ight ing only
    fortransportation. If the vehicle is to be used at night,suitable
    external lighting should be arranged.

    NEVER POSITION MOVING PARTS ABOVEPEOPLE

    Do not lift, move or rotate the attachment abovepeople. Damage
    may be caused by spillage from theattachment or by it knocking
    against something.

    PROTECTING YOURSELF FROM FLYINGFRAGMENTS

    In certain conditions, fragments of material may bethrown out
    while you are working. In such casesprotective goggles should be
    worn and anyone notequipped with goggles should be kept at a
    distance.

  • B/12

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    (fig.19/B)

    (fig.21/B)

    (fig.20/B)

    WORKING WITH DUE CARE AND ATTENTION

    While driving or manoeuvring the vehicle, keep theheight of the
    various parts of the vehicle in mind.Remember certain parts
    protrude beyond thedimensions of the cab.

    AVOIDING ELECTRIC CABLES

    Do not work within a distance of less than 5 metresfrom electric
    cables.

    Damp ground may increase the possible danger areafrom electric
    discharges.

    PARKING THE VEHICLE IN SAFETY

    Proceed as follows, to prevent accidents:

    Park on flat ground;

    Disengage the gears and apply the parking brake;

    If the vehicle is equipped with stabilizers, lower themto the
    ground;

    Run the engine at a minimum with no load for 10 sec;

    Position the key to halt the engine

    Remove the key from the switch;

    Block the hydraulic controls using the appropriatedevices (where
    available).

    Close the windows and lock the door of the cab.

    If necessary, put wedges under the wheels.

  • B/13

    (fig.23/B)

    RAISING THE MACHINE

    — ATTENTION: Make sure that the raising mechanismhas a suitable
    capacity for the weight of the vehicle.

    The weight of the vehicle is indicated on the relevant
    metalplate, check the dimensions for the maximum and minimumheight
    from the ground and for the weight allowed.

    The machine is equipped with lifting points marked withthe
    appropriate symbol. Before proceeding to l i f t thevehicle, make
    sure there is no one within range other thanrelevant staff. Attach
    the cords to the points shown in theillustration, taking particular
    care when actually lifting thevehicle. Proceed to slowly raise the
    vehicle.

    — IMPORTANT: the cables must be able tosupport a minimum weight
    of 6 Tons.

    TRANSPORTING SAFELY

    The r isk of overturning is always present, whenloading or
    unloading the vehicle from another meansof transport.

    Make sure local regulations are respected whentransporting the
    vehicle on public roads.

    Use a suitable truck or trailer to transport the vehicle.

    Take al l necessary precautions when loading orunloading the
    vehicle:

    1. Choose a terrain that is solid and level.

    2. Use a loading platform or ramp.

    3. Have someone on the ground to assist in
    supervisingmanoeuvres.

    4. Always use the lowest speed.

    5. Do not set off any equipment when the vehicle isprecariously
    balanced.

    6. Use the appropriate eye-bolts to hook up the vehicle tothe
    transportation vehicle.

    (fig.22/B)

  • B/14

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    (fig.24/B)

    CHECKING THE WIND SPEED

    Variations in wind speed can cause several inconveniencessuch as
    loss of machine stability, load oscillation, and areduction in
    visibility due to blowing dust, leaves, etc.

    Other unfavourable factors affecting machine use include:

    — Site location; the aerodynamic effect of buildings,trees and
    other structures increase the wind speed.

    — The height of the extended boom; the higher theboom, the
    higher the wind speed.

    — Load dimensions; the larger the area occupied by theload, the
    more it is affected by the force of the wind.

    — CAUTION —

    DIECI telehandlers can be used in wind speeds up to45 Km/h equal
    to 12.5 m/s (no. 6 of the Beaufort scale)

    measured at ground level.

    — CAUTION:

    At a temperature of 10C, in winds with a speed of 32 Km/h,the
    sensation of exposed body parts is a temperature of0C; the higher
    you are the higher the wind speed and thecolder you will feel.

    — CAUTION:

    If there is a fresh breeze (fig. 24/B n. 5 in the
    BeaufortScale), never raise loads with a surface area greaterthan
    one square metre.

    Below is a graph of the Beaufort scale (fig.24/B) to give
    anindication of the wind speed at which you can work andwhen to
    suspend work if certain values are exceeded.

  • B/15

    (fig.26/B) Allowed surface pressure on varying ground types

    (fig.27/B) Dimension of the support surface compared to the
    geomorphic characteristics of the ground

    (fig.28/B) Machine positioned on an escarpment

    EXTENSION(mt)

    PRESSURE(kg/cm )

    213 mt16 mt17 mt18 mt21 mt25 mt

    10 kg/cm10 kg/cm10 kg/cm10 kg/cm10 kg/cm10 kg/cm

    2

    2

    2

    2

    2

    (fig.25/B)Maximum pressure exercised on the ground by the
    stabiliser feet Table

    EVALUATE THE CONSISTENCY OF THE GROUND

    The ground on which the telehandler is positioned mustbe able to
    support the machine and its maximum load.

    — CAUTION —

    If the ground under the telehandler collapses,the machine may
    roll over.

    Comply with the following indications to avoid overturningthe
    machine:

    — Ask your employer (works manager, constructionassistant) if
    there may be any hidden cavities below thestabilisers (pipelines,
    wells, old cisterns, basementceilings, manure pits, etc.)

    — The operator must evaluate the consistency of the ground,using
    the tables and graphs provided. In case of doubt,consult the civil
    engineer present on the site or seek theadvice of an external
    engineer.

    — Depending on the type of ground and its
    geomorphologiccharacteristics, the subsoil can only support a
    limitedquantity of stress. The table in fig.26/B indicates the
    allowedsurface pressure underneath the telehandler stabilisers.

    — On the basis of the Maximum pressure exercised on theground by
    the stabiliser feet Table (fig.25/B) and the dataextracted from the
    table in fig.26/B, Allowed surfacepressure on varying ground types,
    it is possible to deductthe necessary support surface (increased
    support bases).

    — CAUTION:

    Always seek the advice of a civil engineer for the mostreliable
    and exact evaluation possible of the ground whereyou intend to work
    and the dimensions of the support plates.

    — CAUTION:

    On request, DIECI can provide enlarged base supports.

    Type of ground,geomorphologic

    specifications

    Allowed surfacepressure

    Loose,non-compacted ground

    Limey, peaty, pasty ground

    Coherent, soft ground

    Generally notsolid, requires

    special measures

    Coherentground

    Solid

    Semi solid

    Hard

    Incoherent, well compactedground, sand, gravel 2.0 0.2

    1.0 0.1

    2.0 0.2

    4.0 0.4

    Rock, concrete, road surfacesuitable for the transit of
    heavygoods vehicles

    Over10.0

    Over1.0

    Kg/cm N/mm2 2

    Allowed surface pressure

    Necessary support surface

    Maximumload

    bearingcapacity

    Support surface specifications

    Foot of the escarpment

    Distance a from the foot of the escarpment mustadequate in terms
    of height «h» of the escarpment.

    If the subsoil is good:

    In case of doubt:

  • B/16

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    (fig.31/B)

    (fig.29/B)

    (fig.32/B)

    (fig.30/B)

    CARRYING OUT MAINTENANCE WORK SAFELY

    Proceed as follows to prevent accidents:

    Make sure you are famil iar with maintenanceprocedures before
    starting work.

    Keep the work zone clean and dry.

    Do not lubricate parts or carry out any maintenancework when the
    vehicle is in motion.

    Keep hands, feet and clothing well away from anyparts in
    motion.

    Before doing any maintenance to your vehicle:

    1. Park the vehicle on flat ground.2. Lower the bucket to ground
    level.3. Run the engine at a minimum with no load for 10

    seconds to cool it down.4. Switch off the key in the ignition
    switch.5. Remove the key from the ignition.6. Let off any residual
    pressure in the hydraulic system,

    repeatedly using the hydraulic distribution levers withthe
    engine switched off.

    7. Hang up a sign saying maintenance work under way.This sign
    can be hung on the manipulators or cab door.

    8. Leave the engine to cool down.

    If you need to run the engine to carry out maintenance,do not
    leave the vehicle unattended.

    If the vehicle needs to be raised, make sure you usesupports
    that are sufficiently strong.

    If you need to work under any raised parts, (arms, shovel,etc.)
    block the parts with spacers placed on the cylinderrods or lean the
    parts on adequately sized supports.

    Immediately repair any damage.

    Replace any worn or broken parts.

    Eliminate any accumulation of grease, oil or deposits.

    Disconnect the wires from the battery beforeintervening on the
    electrical system or before doingany arc welding on the
    vehicle.

    When carrying out electric welding, connect the earthof the
    welding machine near the area to be welded, inorder to prevent the
    electric current from passingthrough ball bearings, articulated
    joints, hydrauliccylinders or sliding parts.

    Always consult this manual, in any case, whencarrying out
    routine maintenance.

    KEEP AWAY FROM MOVING PARTS

    Damage may be caused from entrapment in moving parts.

    To prevent accidents, make sure that, while you areworking,
    hands, feet, clothing, jewellery and haircannot get caught up in
    moving parts.

  • B/17

    (fig.35/B)

    (fig.34/B)

    (fig.33/B)

    PREVENTING BURNS

    — Jets of hot liquids:

    After the vehicle has been used, the cooling liquid inthe engine
    is hot and under pressure. Any contactwith hot water or steam may
    cause serious burns.

    Avoid any possible injury caused by hot water jets. Donot remove
    the radiator cap unti l the engine hascooled down. To open it,
    unscrew the cap as far aspossible. Before removing the cap, let off
    all pressure.

    — Fluids and hot surfaces:

    Oil from the engine, the gearboxes and the hydraulicsystem gets
    hot while the vehicle is in use. The engine,all rigid and flexible
    pipes and other parts get hot.

    Wait until all parts cool down before starting anymaintenance
    and repair work.

    WATCH OUT FOR PRESSURISED FLUIDS

    Fluids such as fuel or hydraulic oil under pressure canpenetrate
    the skin and eyes causing serious injuries.

    Avoid running this risk while you carry out repairoperat ions or
    maintenance in the machine,discharging the pressure (using the
    hydraulic leversof the distributors) before to disconnect or to
    repairpipes and hydraulic pieces

    Before restart ing the engine, make sure that al lconnections
    have been properly tightened.

    Use a piece of cardboard to check for any leaks; makesure your
    hands and body are adequately protectedagainst pressurised fluids.
    Use a face mask or safetygoggles to protect your eyes.

    Should there be an accident, seek medical attentionimmediately.
    Any fluids which penetrate under the skinwill need to be removed
    surgically within a few hoursin order to prevent infection.

  • B/18

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    (fig.37/B)

    (fig.36/B)

    FIRE PREVENTION

    Make sure there are no leakages of inflammable liquids:

    Fires or serious injuries can be caused by leakage offuel, oil
    and lubricants.

    To prevent oil or diesel from leaking, make sure thatthere are
    no loose or missing clamps, no twistedflexible pipes and that there
    are no flexible pipesrubbing up against each other.

    Do not bend any pipes under pressure. Never installdamaged
    piping.

    Make sure there are no short circuits:

    A short circuit can cause a fire.

    Clean and fix down all electrical connections. Beforeevery work
    shift, make sure that there are no loose,twisted, hardened or
    damaged cables.

    DO NOT USE THE VEHICLE i f electr ic wir ing isdamaged or
    twisted etc.

    Remove inflammable materials:

    Fuel, oil, grease, waste, deposits or accumulated coal dustor
    any other inflammable components can start a fire.

    Prevent fires by inspecting and cleaning the vehicle everyday,
    immediately removing anything inflammable.

    Check the ignition switch:

    In case of fire, a breakdown when stopping the enginewill
    obstruct the work of the fire brigade.

    HANDLING DANGEROUS LIQUIDS SAFELYPREVENTING FIRES

    Handle fuels carefully: they are easily inflammable. Iffuel is
    ignited, there may be an explosion or a fire.

    Do not smoke while refuell ing the vehicle. Do notrefuel if
    there are any naked flames or sparks.

    Always switch the engine off to refuel.

    Fill the tank in the open air.

    All fuels, the majority of lubricants and some types
    ofantifreeze are inflammable.

    Keep all inflammable liquids well away from risks of fire.

    Do not burn or perforate pressurised containers.

    Do not keep rags soaked in lubricants; they could bethe cause of
    fires and spontaneous ignition.

    (fig.38/B)

  • B/19

    MOVING AWAY IN CASE OF FIRE

    If there should be a fire, proceed as follows beforemoving away
    from the vehicle:

    If there’s enough time, stop the engine by turning offthe key in
    the ignition switch.

    Move away from the vehicle. Only try to put out the fire ifyou
    have an efficient fire extinguisher available.

    WATCH OUT FOR EXHAUST GAS

    Exhaust gases from the engine are toxic and candamage your
    health.

    If you need to work in a closed in area, make sure thatthere is
    sufficient air circulation and equip the vehiclewith suitable a
    cleaner.

    PREVENTING THE BATTERY FROM EXPLODING

    Battery gas could explode.

    Keep any sparks, naked flames or lit cigarettes wellaway from
    the upper part of the battery.

    Never place anything metallic between the clampswhen checking
    that the battery is charged. Use avoltmeter or densimeter.

    Do not charge batteries that are very cold; they couldexplode.
    Warm up the battery to around 16 C.

    Battery electrolyte is a highly corrosive acid. If thebattery
    should explode, the electrolyte could spurt intoyour eyes and
    possibly cause blindness.

    Make sure you always wear protective goggles whencarrying out
    maintenance to the battery.

    DISPOSING OF WASTE APPROPRIATELY

    Improper waste disposal is a threat to theenvironment.
    Lubricants, fuel, coolant, f i l ters andbatteries are all
    potentially harmful waste products.

    Do not spill or pour waste onto the ground, into thesewers or
    into water beds.

    Contact your local authority or collection centres
    forinformation as to how to recycle or dispose of
    wasteproperly.

    (fig.39/B)

    (fig.42/B)

    (fig.41/B)

    (fig.40/B)

  • B/20

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    SAFETY DEVICES

    The vehicle is equipped with certain safety devices
    whichsafeguard its use from incorrect manoeuvres or
    fromcarelessness.

    Where the safety devices are located and what they are for:

    Gear control lever(fig.43/B)

    If the forward gear «F» is engaged or reverse»R» the egninewill
    not startt The lever must be in the neutral position
    «N».Furthermore, the driver must be seated in the driver’s
    seat.

    Under the seat(fig.44/B)

    If the operator gets up or leaves the driver’s seat with thegear
    engaged, the vehicle stops. The engine can bestarted up only when
    the operator is sitting in the driver’sseat and the electric gear
    control is in neutral.

    Parking brake lever(fig.45/B — 46/B)

    If the parking brake lever is on, the hydrostatictransmission is
    automatically deactivated.

    (fig.46/B)

    (fig.43/B)

    (fig.44/B)

    (fig.45/B)

    NF

    R

    R

    F

  • B/21

    Device for accidental manoeuvres(fig.47/B) (fig.48/B)

    Located on the control lever for boom movements: if thisis not
    pressed, the vehicle is not enabled for operations.These must in
    any case be activated separately.(For full information see
    pag:C/22)

    (fig.47/B) Control lever for arm movements » Standard»

    R

    P

    (fig.48/B)Control levers for arm movements «Optional»

    AXA1559

    45

    9

    8

    2

    3

    6

    7B

    A

    C

    D

  • B/22

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    1

    ANTI-TIPPING DEVICE

    Right-hand side dashboard(fig.49/B)

    With the key switch (fig.49/B Pos.1) turned ON, the anti-tipping
    device is enabled; all machine movements will beblocked if a
    hazardous condition for the operators safetyshould occur. A set of
    LEDs visually points out when the limitcondition is approached.
    Acoustic indicators sound as theLEDs light up. This device can be
    disabled at your own riskand responsibility by turning the key OFF
    (fig.49/B Pos.1) (ifthis should be necessary when using particular
    equipment).This key can be taken out of the dashboard while the
    deviceis enabled to prevent it from being accidentally
    orintentionally switched off without authorisation on behalf ofthe
    foreman in charge of site safety.

    — ATTENTION:This device MUST be enabled when using the machine
    asan elevator (key selector switched ON — Pos.1 — fig.49/B).

    Stop valve on cylinders of outrigger feet(fig.50/B)

    Detector for boom tilt and extension(fig.51/B)

    Detector located on the rear axle(fig.52/B)

    (fig.49/B)

    (fig.51/B)(fig.52/B)

    (fig.50/B)

  • B/23

    (fig.53/B)

    Presence detector foot lowered(fig.53/B)

    Safety rod for boom support during maintenance(fig.54/B)

    ROPS-FOPS cab(fig.55/B)

    The vehicle is equipped with a rops and fopshomologated cab
    (fig.55/B Pos.1). The operator istherefore protected if the vehicle
    should tip over andagainst falling objects, as prescribed for
    ground movingvehicles. It is compulsory that seat belts are worn
    whenusing the vehicle, to prevent the driver from knockingagainst
    the inner structure of the cab. The rear windowcan be used as an
    emergency exit. It can be opened rightout by sliding out the
    relevant sprung pin located on theopening handle. It is forbidden
    to open the window rightout while the vehicle is being used, as
    this could riskbeing snapped between the boom and the chassis.

    ATTENTION:

    I f the cab presents visual damages, replace i t bycontacting an
    authorised service centre or authorisedworkshop of DIECI.

    (fig.54/B)

    (fig.55/B)

    1

    1

  • B/24

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    (fig.57/B)

    1

    Inclinometer(fig.56/B)

    To check the correct inclination of the boom, refer to
    theinclinometer f i t ted on the boom (fig.56/B Pos.1).The
    inclinometer is f i t ted standard on all versions oftelescopic
    elevators, barr ing models equipped withautomatic inclination
    detector.

    Check which accessory is fitted on the machine, thenconsult the
    correct load chart (fig.58/B) accordingly,situated in the drivers
    cab (fig.57/B Pos.1).

    Note-book with essential data(fig.57/B Pos.1)

    — A : cover page

    — B : pages with safety information

    — C : pages with information for driving the vehicle on the
    road

    — D : pages for tyre pressure

    — E : pages with capacity graphs

    1

    (fig.56/B)

    A : cover page

    B : page withinformation on safety

    C : page with informationfor driving on public roads

    D : page with tyre pressure

  • B/25

    E : page (capacity graph)

    (fig.58/B) Example diagram

    USING THE LOAD TABLES

    ATTENTION

    CHECK THE LOAD TABLES FOR YOUR VEHICLE WITH CHAPTER «H»
    TECNICHAL SHEETS

    The Safe Working Load -SWL of these vehicles depends on the
    extent of extension and tilt of the boom.

    This vehicle is equipped with an anti-tipping device.

    For further information on the indication of the safe load see
    the relevant paragraph(in chapter»C» Getting to Know Your Vehicle
    «anti-tipping device»).

    The load table located inside the cab illustrates the safe
    working loads in relation to the various positions of the boom.The
    extension of the boom is marked with the letters : «A» «B» «C»
    «D».

    The load table indicates the maximum height and extension
    achievable with a determined load without exceeding the safe
    load.The elevator is also equipped with its own load table. The
    load table has been calculated for a fork standard
    elevator.Furthermore, there are additional load tables for use with
    the various boom attachments.

    The load table illustrated is only given as an example.Before
    lifting or positioning loads, consult the load tables.Before
    lifting or positioning loads, consult the load tables located in
    the handbook located onthe roght of the central dashboard or
    consult chapter «H» (vehicle technical sheets) in this manual.

    ATTENTION

    The limits given in the load tables refer to the vehicle at a
    halt. Do not raise or extend the boom when the vehicle is
    moving.Retract the boom completely and lower it as far as possible
    before moving the vehicle with a load.Check which boom attachment
    has been mounted on the vehicle and then consult the relevant load
    table.

  • B/26

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    Example A(with outrigger feet)

    Example B(without outrigger feet)

  • B/27

    SAFETY STICKERS

    Safety stickers and where they are located

    (fig.59/B) — Located in the cab on the right hand side
    window.Danger: keep all persons at a safe distance from thevehicle
    when starting loading operations.Danger: when carrying out
    maintenance work, block allhydraulic cylinders using safety locks
    (not provided).Danger: keep all persons at a safe distance.Danger:
    wait until all moving parts have come to a halt.Danger : switch off
    the engine and remove the keybefore starting maintenance
    work.Danger: check the work zone and keep far away frompower
    supplies.

    (fig.60/B) — On the radiator.Danger: protect your face. Steam
    and hot water underhigh pressure. Remove the cap with due
    caution.

    (fig.61/B) — On the engine.Danger: risk of burns.

    (fig.62/B) — On the engine.Danger: do not open or remove the
    safety panelswhile the engine is running.

    (fig.63/B) — On the engine bonnet.Danger: do not open, wait
    until all moving parts havecome to a halt.

    (fig.64/B) — On the stabilizing feet.Danger: risk of being
    crushed.

    (fig.65/B) — Inside the cab.Danger: watch out for electric
    cables.

    Stickers for use and maintenance

    (fig.66/B) — On the chassis.Shows the 4 places where the vehicle
    can beanchored if it should need to be lifted.

    (fig.67/B) — Under the chassis.Shows the 4 places where the
    vehicle can be towed oranchored for transportation.

    (fig.68/B) — On the parts not to be stepped on.Keep off «danger
    of breakage».

    (fig.69/B) — On the fuel tank.Type of fuel to be used.

    (fig.70/B) — On the side of the hydraulic oil tank.Indicator for
    hydraulic oil level.

    (fig.71/B) — On the hydraulic oil tank.Marks the cap to top u
    the hydraulic oil.

    (fig.72/B) — Onthe engine bonnet.Shows how to disconnect the
    vehicle electriccircuit.

    (fig.73/B) — On the 4 fenders.Indicates recommended tyre
    pressure.

    (fig.64/B) (fig.65/B)

    (fig.60/B) (fig.61/B) (fig.62/B) (fig.63/B)

    AXA 1440 AXA 1441

    AX

    A 1

    42

    5

    AXA 1439

    AX

    A 1

    431

    AX

    A 1

    432

    AXA 1438

    AXA 1427 AXA 1433

    AXA 1434

    AXA 1445

    BAR 4,50

    AXA 1443AXA 1444

    (fig.66/B) (fig.67/B) (fig.68/B)

    (fig.69/B) (fig.70/B) (fig.71/B)

    (fig.73/B)(fig.72/B)

    (fig.59/B)

  • B/28

    TE mod. Agri Max, Power, Farmer, Star Safety rules

    PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES

  • C/1 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    C

    USER INSTRUCTIONSAND

    GETTING TO KNOW YOUR VEHICLE

    THE ILLUSTRATIONS, DESCRIPTIONS, MEASUREMENTS,GIVEN IN THIS
    CHAPTER REFER TO STANDARD VEHICLES.

    YOUR VEHICLE UPON YOUR REQUEST MAY BE EQUIPPEDWITH OPTIONAL
    CONTROLS AND ACCESSORIES,

    USER INSTRUCTIONS FOR THE OPTIONALS, ARE SET INTHE CHAPTER G

    IT IS STRICTLY PROHIBITED TO USE THE MACHINEIN A DIFFERENT
    MANNER TO THAT DESCRIBED HEREIN.

    FUNCTIONS AND PROCEDURES RELATING TO THE USEAND RIG-OUT OF THE
    MACHINE EQUIPMENT THAT ARENOT DESCRIBED HEREIN ARE STRICTLY
    PROHIBITED.

  • C/2 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    TE mod. Agri Max, Power, Farmer, Star User instructionsGetting
    to know your vehicle

    SAFETY REGULATIONS DURING USE

    — ATTENTION:The operator should use the vehicle and all its
    controlsonly when properly seated in the drivers seat.

    — ATTENTION:The telescopic described in the present manual
    cannotbe used in closed spaces or anywhere where there mightbe
    explosive gases. If this vehicle needs to be used in suchlocations,
    themanufacturer should be contacted so that thenecessary
    modifications can be made to the vehicle.

    — ATTENTION:It may be dangerous to work on a gradient. The
    conditionsof the terrain can vary according to climatic
    conditions(e.g. rain, snow, ice). Careful attention must,
    therefore, bepaid to the conditions of the terrain on which the
    vehicle isbeing used and low speeds are recommended.

    — ATTENTION:While transporting a load on a gradient, the load
    should bekept up gradient with respect to the vehicle in order
    toincrease stability. Before mounting ramps or trailers with
    thevehicle, it is advisable to remove any mud, ice or oil
    whichmight lead to accidents.

    — ATTENTION:Proceed with due caution on loose, wet or muddy
    surfaces.

    — ATTENTION:Lack of efficient communication might well cause
    seriousaccidents. Always inform the persons in the work area ofany
    operation you are about to carry out. If you are workingwith
    others, make sure any hand signals you intend touse are understood
    by everybody. Since work sites areoften very noisy, do not rely on
    verbal communication.

    IT IS FORBIDDEN to use moveable hydraulic partsof the vehicle to
    lift people, with exception of the use forwhich the vehicle has
    been designedand which are fully described in the present
    handbook.

    — ATTENTION:Before activating moveable hydraulic parts on the
    vehicle,make sure the surrounding area is free.

    GENERAL WARNINGS

    — ATTENTION:The vehicle should be used exclusively by
    competent,authorized personnel who have already made
    themselvesfamiliar with the contents of this manual. If the vehicle
    isto be used on public roads, the operator should be inpossession
    of a valid drivers l icence, category B orabove. (Italian law).

    — ATTENTION:Do not use the machine if you are under the effect
    of alcohol,drugs or even if you have taken medicines that may
    makeyou drowsy or that may alter your prompt reactions.

    — ATTENTION:Before starting up the vehicle or before carrying
    out anyparticularly complicated or dangerous manoeuvres, it
    isessential that you practice in an empty, unobstructed partof the
    site.

    — ATTENTION:Clear, basic symbols are situated near each of the
    controls tomake them more practical and comprehensible to the
    operator.

    — ATTENTION:When choosing the diagonal steering, always proceed
    slowly.

    — ATTENTION:If there should be any damage to potentially
    hazardousparts, stop the vehicle immediately. Do not resume
    workuntil the malfunction has been repaired.

    — ATTENTION:Tyres which are over inflated or overheated may
    explode:to inflate your tyres correctly, follow the instructions
    givenin this manual. Do not weld or cut the rims; any repairwork
    should be carried out by specialised personnel.

  • C/3 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    PRELIMINARY CHECKS

    GETTING READY TO OPERATE

    Before starting to operate

    Make sure the vehicle is in good working order. To ensurethis,
    check out the vehicle as described below to obtainmaximum eff
    iciency in ful l respect of al l safetyregulations.

    — ATTENTION:

    IT IS FORBIDDEN TO USE THE VEHICLE until the contents ofthe
    present handbook have been carefully read and learnt.

    IN ORDER TO CARRY OUT THE CHECKS LISTEDBELOW, CONSULT THE
    CHAPTER: MAINTENANCE ANDADJUSTMENTS.

    — Efficiency of parking brakes.- Engine oil level (check and top
    up if necessary).- Hydraulic oil level (check and top up if
    necessary).- Air filter clogging indicator (check and if necessary
    clean it).- Tyre condition and pressure (check).- Fuel level.-
    Signalling and warning devices (try out).- Steering efficiency.-
    Braking efficiency.- Lights.

    If the vehicle is not used for a long time, it should be
    checkedthoroughly. Should there be any malfunctions, contact onethe
    Manufacturers Authorised Repair Centres.

    Checking the vehicle is clean

    — Clean all windows, lights and rear-view mirrors.- Clean away
    any rubbish and dirt from the engine, from

    articulated joints and from the radiator.- Make sure the
    footboard to get into the vehicle and the

    handle are clean and dry.- Clean all safety stickers and
    manoeuvring indications.

    Replace them if they should prove illegible or missing.

    Checking for damage

    — Make sure there are no damaged or missing parts.- Make sure
    all articulated pins are properly fastened.- Make sure there are no
    signs of possible cracks or

    flaws or other damage to the windows.- Make sure there are no oi
    l , fuel or cool ing l iquids

    leaks from underneath the vehicle.- Make sure the bolts on the
    wheels are properly

    tightened.

  • C/4 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    TE mod. Agri Max, Power, Farmer, Star User instructionsGetting
    to know your vehicle

    C

    B

    (fig.4/C)

    (fig.2/C)

    (fig.3/C)

    A

    A

    12

    D

    KNOWING YOUR VEHICLE (CAB)

    DOORS AND WINDOWS

    Door handle

    Unlock the door and press the button and pull the doortowards
    you (fig.2/C Pos.A). The door has a lock andkey. You can therefore
    lock the cab while the machine isbeing serviced or if it is left
    unsupervised.

    GETTING IN AND OUT OF THE CAB

    — Always get in and out of the vehicle facing thecab. Maksure
    that your hands and shoes are clean and dry toprevent slipping and
    the risk of falling.

    — Do not use the controls or steering wheel inside thecab as
    handholds.

    Internal door and window handles

    — Internal door opening handle (fig.3/C Pos.B), pull to open.-
    Opening and closing handle of window above the door

    (fig.3/C pos.C).

    To open, push the handle down (fig.3/C Pos.C). To blockthe top
    door open, fix it to the special locking device bypressing slightly
    on it (fig.3/C Pos.A); to release it andthen close it, turn the
    knob on the left-hand side of theoperator clockwise, from inside
    the cab (fig.3/C Pos.D).

    REAR WINDOW(fig.4/C )

    To open, pull the handle and push the window outwards(fig.4/C
    Pos.1), the window will be kept open by the handle.

    EMERGENCY ESCAPE(fig.4/C )

    The emergency escape is from the rear window and isclearly
    identif ied: sl ide the locking device out tocompletely open the
    window in the case of need (fig.4/CPos.2). The locking device must
    always be positionedas illustrated during normal work
    conditions.

    — ATTENTION:Never open the window completely, hazard of getting
    cutby the telescopic boom.

  • C/5 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    (fig.5/C)

    21

    (fig.6/C)

    (fig.7/C)

    (fig.8/C)

    3

    A

    A

    1

    2

    1

    HATCHWAY IN THE ROOF(fig.5/C)

    To open the hatchway, get hold of the handle (fig.5/CPos.1 and
    2), turning it at the same time; the littlewindow is blocked open
    when the handles are turnedcompletely; turn in the opposite
    direction to close.

    LIQUID TANKS(fig.6/C)

    Behind the seat on the right-hand side (fig.6/C).Brake oil tank
    (fig.6/C Pos.1).Front/rear windscreen wiper water tank (fig.6/C
    Pos.2).

    HEATING(fig.6/C)

    Heat regulator inside the cab (fig.6/C Pos.3).With the fan
    running, move the litt le lever up or down(fig.6/C Pos.3) to adjust
    the heat inside the cab: movethe little lever towards the red part
    of the scale to raisethe temperature and towards the blue part to
    lower thetemperature nearer to the outside temperature.

    INTERNAL CAB LIGHT(fig.7/C)

    Press the edge of the light to turn the internal lighting
    on(fig.7/C Pos.A), press the opposite edge to turn it off.

    CPU RELAY FUSES(fig.8/C)

    The relay fuses are installed on one single base on the
    left-hand side of the dashboard (fig.8/C Pos.A) inside the cab.The
    cpu can only be accessed after disassembling theprotection
    panel.

    — ATTENTION:Use fuses of the same Ampere rating when
    replacingblown fuses.

  • C/6 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    TE mod. Agri Max, Power, Farmer, Star User instructionsGetting
    to know your vehicle

    (fig.10/C)

    (fig.11/C)

    B

    (fig.9/C)

    A

    A

    REAR WINDSCREEN WIPER CONTROLS(fig.9/C)

    The rear windows is equipped with wipers which can beactivated
    using the push buttons (f ig.9/C Pos.A).Replace the wiper blades
    when they are worn.Worn blades may obstruct vision and scratch the
    glass.

    TECHNICAL DOCUMENTATION POCKET(fig.10/C)

    — ATTENTION:The operation manual and the spare parts catalogue
    arean integrating part of the vehicle and must follow it alsowhen
    it is sold to a new proprietor. The manual must becarefully
    preserved and be aboard the vehicle (fig.10/CPos.A) for a quick
    reference; if the manual gets creased,damaged or cannot be read
    replace i t immediately.

    STEERING WHEEL(fig.11/C)

    Adjustement:The steering wheel is equipped with a lever allowing
    itst i l t ing and adjustment (f ig.11/C Pos.A). To adjustunscrew
    and adjust to the required angle, screw tight toblock the position.
    Should the lever (in the block position)hinder the operator
    manoeuvres, it is possible to rotate itby pulling it leftwards
    (fig.11/C Pos.B).

    A

  • C/7 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    (fig.12/C)

    BA

    B

    C

    (fig.13/C)

    A

    C

    B

    SEAT(fig.12/C)

    ADJUSTING THE SEAT

    Adjust the seat according to your weight and height.

    Weight adjustment

    It is important that you adjust the suspension of the
    seataccording to your weight and height. This will ensure
    themaximum comfort while driving.Weight adjustment: Adjustment can
    cover a range ofweights from 50 to 120 Kg. Turn the knob «A»
    (fig.12/C)clockwise (+) to adjust the seat to a heavier weight,
    turn itanticlockwise (-) for less weight.

    Height adjustment

    Height adjustment: turn the knob «B» (fig.12/C) clockwiseto
    lower the seat and anticlockwise to raise it.

    Adjusting the seat forwards-backwards

    Adjusting the seat forwards-backwards : shift lever
    «C»(fig.12/C) to the outside, slide the seat FORWARD andBACKWARD,
    until its in the position desired, the releasethe lever. Make sure
    that the seat is locked in position.

    — WARNING: The seat is equipped with a presencesensor and the
    engine can only be started up when theoperator is correctly seated
    in the drivers seat and theforwards/backwards lever is in the
    neutral position «N».

    SEAT-BELTS

    Fastening your seat-belt (fig.13/C)

    In order to fasten your seat-belt, you should:

    1. Slide the tab (1) into the buckle (2) (ill.A).

    2. Make sure this has clicked in properly, then adjust thefit of
    the belt around your body (ill.B).

    — WARNING:The belt has been correctly adjusted when it fits
    tightlyaround your waist.

    Unfasten your seat-belt (fig.13/C)

    In order to unfasten your seat-belt, you should (ill.B):

    1. Press the red button (3) on the buckle (2).

    2. Slide the tab out (1).

    — WARNING:Always fasten your seat-belt. Driving without a
    seat-belton, increases the risk of accidents.

    1

    2

    12

    3

  • C/8 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all personnel and of your
    vehicle.

    TE mod. Agri Max, Power, Farmer, Star User instructionsGetting
    to know your vehicle

    CAB (INSTRUMENT CAB INTERIOR)(fig.14/C, 15/C)

    Instruments

    1 — Seat2 — Door handle3 — Electrical compartment

    (fuse box)4 — Document pocket5 — Tool pocket6 — Door7 — Ash
    tray

    8 — Adjustable steering column with central dashboard 9 —
    Right-hand dashboard10 — Steering wheel adjustment lever11 —
    Steering wheel12 — Ignition key13 — Load monitoring display

    (fig.14/C)

    (fig.15/C)

    89

    10

    11

    11

    13

    4 5

    7

    2

    1

    63

  • C/9 — ATTENTION: — Read the SAFETY REGULATIONS (contained in
    this manual)carefully for the safety of all pers

Dieci Agri Farmer Operation Manual

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Agri Farmer

Via E. Majorana, 2-4

42027 Montecchio Emilia (RE) ITALY

Tel. +39 0522 869611 Fax +39 0522 869744

ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL

www.dieci.com

— E-mail: info@dieci.com

ON THE MACHINE AT THE OPERATOR’S DISPOSAL

loading

Summary of Contents for Dieci Agri Farmer

  • Page 1
    Agri Farmer Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869744 ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL www.dieci.com — E-mail: info@dieci.com ON THE MACHINE AT THE OPERATOR’S DISPOSAL…
  • Page 3
    WITH WHICH THIS VEHICLE IS SUPPLIED. THESE MANUALS ARE WRITTEN BY THE RESPECTIVE PRODUCT SUPPLIERS, OR REPRODUCED ACCURATELY AND IN FULL BY DIECI S.r.l. WITH THEIR SPECIFIC AUTHORISATION: THEY MAY INCLUDE ADDITIONAL SPECIFICATIONS WRITTEN BY DIECI S.r.l. DIECI S.r.l. does not consider itself liable for damage deriving from the use of NON original spare parts UFF.
  • Page 4
    Mod. Agri Farmer…
  • Page 5: Table Of Contents

    CHAPTER “A” INTRODUCTION, GUARANTEE, VEHICLE IDENTIFICATION INTRODUCTION …………………………A/3 GUARANTEE …………………………..A/4 VEHICLE IDENTIFICATION ………………………..A/6 TELESCOPIC LIFT IDENTIFICATION ……………………A/7 CHAPTER “B” SAFETY REGULATIONS ACKNOWLEDGING SAFETY REGULATIONS ………………….B/2 GENERAL WARNINGS ……………………….B/3 PROTECTIVE CLOTHING ……………………….B/4 INSPECT THE VEHICLE ……………………….B/4 PREPARING FOR EMERGENCIES ……………………B/5 DRIVER’S CAB …………………………..B/6 DRIVING AUTHORISATION ……………………….B/7 STARTING THE VEHICLE ……………………….B/7 OPERATING IN SAFETY ……………………….B/8…

  • Page 6
    Mod. Agri Farmer CHAPTER “C” USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE GENERAL WARNINGS ……………………….C/4 HAND SIGNALS ………………………….C/5 IDENTIFYING THE VEHICLE PARTS……………………C/6 CAB COMPONENTS ………………………….C/7 GETTING IN AND OUT OF THE DRIVER’S CAB ………………..C/8 DOOR OPENING CONTROLS ……………………..C/8 INTERNAL DOOR OPENING CONTROLS ………………….C/8 OPENING THE DOOR WINDOW ……………………..C/9…
  • Page 7
    REAR HYDRAULIC SOCKETS (OPTIONAL) ………………….C/57 BOOM SUSPENSION (OPTIONAL) ……………………C/58 2-SPEED BOOM (OPTIONAL) ……………………..C/59 DUMP BODY DESCENT (OPTIONAL) ……………………C/60 REVERSIBLE FAN (OPTIONAL ONLY ON AGRI FARMER 26.6) ……………..C/61 WATER HEATER (OPTIONAL) ……………………..C/62 TOWING HOOK …………………………C/63 TOWING HOOK …………………………C/64 ADjUSTABLE TOWING HOOK (OPTIONAL) ………………….C/64 POWER TAKE-OFF (OPTIONAL) ……………………..C/65…
  • Page 8
    PEDALS ……………………………D/18 PARKING BRAKE …………………………D/20 HYDRAULIC OIL LEVEL ……………………….D/21 CHANGING HYDRAULIC OIL AND REPLACING FILTERS — MOD. AGRI FARMER 28.7-28.9-30.7-30.9 …D/22 CHANGING HYDRAULIC OIL AND REPLACING FILTERS — MOD. AGRI FARMER 26.6 ……..D/23 HYDROSTATIC SYSTEM OIL FILTER ……………………D/24 FUEL TANK …………………………..D/25 WATER/OIL RADIATOR — MOD.
  • Page 9
    CHAPTER «E» ELECTRICAL DIAGRAMS AND CIRCUITS CHAPTER «F» HYDRAULIC SYSTEM CHAPTER «G» TECHNICAL SHEETS CHAPTER «H» ANALYTICAL INDEX…
  • Page 10
    Mod. Agri Farmer Dear customer, Thank you for choosing a This Use and Maintenance Manual has been written to help you fully appreciate your vehicle. We strongly recommend that you read this manual in its entirety before using the vehicle.
  • Page 11: Introduction Guarantee Vehicle Identification

    INTRODUCTION GUARANTEE VEHICLE IDENTIFICATION…

  • Page 12
    ABLy pREpARED FOR ITs UsE. UsE OF THE VEHICLE DIFFERENT TO THAT DEsCRIBED IN THIs mANUAL Is pROHIBITED AND RELIEVEs dIecI FROm ANy LIABILITy FOR INjURy/DAm- AGE CAUsED TO pERsONs, ANImALs AND OBjECTs. WHEN UsING THIs mACHINE, CAREFULLy FOLLOW DIAGRAms…
  • Page 13
    INTRODUCTION The purpose of this manual is to provide the Operator with efficient and safe instructions on the use and maintenance of the telescopic lift. Following these instructions carefully will allow you to obtain, full efficiency and a long working life from your vehicle, and will help to make your work considerably easier.
  • Page 14
    Warranty: entry into force — dIecI reserves the sole right to authorise the repair or replacement of defective parts. The guarantee is valid from the date of the vehicle’s ship-…
  • Page 15
    8 days of the first manifestation of the defect. — If the customer does not comply with dIecI’s request to The claim must include a clear description of the defect return the defective parts substituted during the repair and precise references to the vehicle (type, model and intervention.
  • Page 16
    The vehicle consists of a main support structure aimed at supporting the extendible arm. Forks or other attachments approved by dIecI can be mounted on the boom head.
  • Page 17: Telescopic Lift Identification

    Owner/ Operator …………..Address of Dealer or agent…………. Delivery date…………….Guarantee expiry date …………NOTE: Agri Farmer lifts bear the stamping (type-approval code) (see first 4 numbers stamped on the chassis) engine serial number axle serial numbers essential data Gear serial number…

  • Page 18
    Mod. Agri Farmer Introduction — Guarantee Vehicle Identification…
  • Page 19
    Address : Via E. Majorana, 2-4- 42027 Montecchio Emilia (RE), Italy Name and address of the person authorised to compile the technical file: MR. ENNIO MANGHI, DIECI SRL- Via E. Majorana, 2-4 — 42027 Montecchio Emilia (RE), Italy Declares that:…
  • Page 20
    Mod. Agri Farmer Introduction — Guarantee Vehicle Identification A/10…
  • Page 21: Chapter «B» Safety Regulations

    SAFETY REGULATIONS…

  • Page 22: Acknowledging Safety Regulations

    Carefully read the safety regulations given and follow all recommended precautions in order to avoid potential risks and safeguard your health and safety. The «potential hazard” symbol and the «warning notices» have been included to highlight situations that DIECI feels are of parti- cular importance.

  • Page 23: General Warnings

    DIECI cannot be held respon- sible for damage to things, the vehicle itself, or for inju- DIECI is not liable for behaviour foreseeable on the part of ry to persons caused by such improper use.

  • Page 24: Protective Clothing

    Mod. Agri Farmer Safety Regulations PROTECTIVE CLOTHING INSPECTING THE VEHICLE — Always wear clothing appropriate for the work that must be carried out. Do not wear loose clothing, ties, chains, belts or other accessories that may become caught in the control lever or in other parts of the vehicle.

  • Page 25
    Ensuring the vehicle is clean PREPARATION FOR EMERGENCIES Clean the windows, lights and rear-view mirrors. — Always be prepared in the event of a fire or an accident. Remove all mud and dirt deposits. Clear away any rubbish and dirt from inside the cab, par- ticularly from the pedals and controls.
  • Page 26
    Mod. Agri Farmer Safety Regulations FIRST AID Haemorrhage It is necessary to directly press on the injured part with Below are a few standard procedures for First aid that can sterile gauze pad, lift the limb and eventually compress the be activated in case of accident occurred following use of injured part upstream, using tourniquet.
  • Page 27: Driver’s Cab

    DRIVER’S CAB — Use available footsteps and handles to reach the driver’s seat — ATTENTION — Only use the vehicle if the seat is correctly adjusted. A po- orly adjusted seat can cause the driver to tire quickly and, — Always face the vehicle when getting in or out of it, thus, may lead to incorrect operation.

  • Page 28: Driving Authorisation

    Mod. Agri Farmer Safety Regulations DRIVING AUTHORISATIONS Hook Accessory: Course for personnel on using the crane, including lifting equipment and accessories — ATTENTION — Program: Follow the laws relevant to the country where — Standard of reference regarding safety at work and cra- the vehicle is being used.

  • Page 29: Starting The Vehicle

    STARTING UP THE VEHICLE — Regardless of their level of driving experience, operators must familiarise themselves with the position and fun- ction of all controls and instruments before operating the machine. — Do not use the vehicle when hands or shoes are wet or dirty with grease or greasy substances.

  • Page 30
    Mod. Agri Farmer Safety Regulations SAFE OPERATION — DANGER — DO NOT USE THE VEHICLE IF YOU ARE UNDER THE EFFECT OF ALCOHOL, DRUGS OR IF YOU HAVE TA- KEN MEDICINES THAT MAY MAKE YOU DROWSY OR MAY ALTER YOUR REFLEX AND REACTION TIME.
  • Page 31
    — Driving on side sloping roads may cause overturning or sliding. Take proper precautions. — Do not leave the vehicle loaded on a slope exceeding 15%, even when the parking brake is engaged. — Make sure the vehicle is level before lifting the boom — Make sure there is no one in the vehicle’s trajectory or in when operating on sloping ground.
  • Page 32
    Mod. Agri Farmer Safety Regulations — The vehicles are equipped with a special lighting system for transfers. If working at night or in a tunnel, adequate external lighting must be used. — Do not lift, move or rotate the attachment above any per- son.
  • Page 33
    — To prevent damaging hydraulic connections when chan- — ATTENTION — ging an attachment, stop the engine and wait a minute Before each use, check that attachments have been proper- to remove pressure from the circuit. Always clean con- nectors before their reinsertion. ly mounted and secured on their corresponding supports.
  • Page 34
    There are several ways to improve visibi- lanced, properly arranged loads to prevent overturning. lity in poor lighting conditions. Contact your local DIECI dealer. — Always fully insert forks under loads and bring them to the transport position (forks at 300 mm from the ground — Lifting or transporting a load that exceeds the nominal and slanted backwards, boom completely retracted).
  • Page 35: Parking The Vehicle

    PARKING THE VEHICLE — Always park on flat, even and level ground where there is no risk of falling masses, landslides or flooding. — Lower outriggers to the ground (if present) — Retract the boom completely and lower it to the ground. — Engage the parking brake — Move the “direction”…

  • Page 36: Road Travel

    Mod. Agri Farmer Safety Regulations ROAD TRAVEL ROAD TRAVEL (INSTRUCTIONS) — Use the levelling control switch to level the vehicle‘s — ATTENTION — chassis in relation to the axes of the wheels (if present). BEFORE THE VEHICLE IS TRANSFERRED TO THE…

  • Page 37
    HOISTING THE MACHINE TRANSPORTING THE MACHINE — Disassemble any attachments from the machine. — Before transporting the machine, ensure that the rules and regulations of every area the machine will travel — Completely retract and lower the boom. through are complied with. — When the machine is in position, engage the parking — Disassemble any attachments from the machine.
  • Page 38: Electromagnetic Interference

    Mod. Agri Farmer Safety Regulations ELECTROMAGNETIC INTERFERENCE — If supplementary equipment is installed by the client, the user must verify if the installation causes any type of in- terference with vehicle’s instruments. If this is the case, the user must eliminate this interference.

  • Page 39
    NOISE The machine has been designed and realised to reduce the sound emission level at the origin. The detected acoustic power data is equal to 104 dB LwA with reference to Outdoor Noise Directive EC/2000/14 Sources emissions in the environment of equipment and machines working outdoors.
  • Page 40
    Mod. Agri Farmer Safety Regulations PERFORMING MAINTENANCE WORK SAFELY — Do not leave tools or other instruments laying around in a disorderly fashion at the work site. Clean traces of gre- ase, oil and other substances that could cause slipping.
  • Page 41
    If maintenance needs carrying out with the engine run- ning, it must be carried out only by personnel autho- rised by the Dealer or directly by the Manufacturer, DIECI s.r.l. Request assistance of at least two workers and follow the instructions below: One worker must always be seated in the driver’s seat, ready to switch off the engine at any time.
  • Page 42
    THIS OPERATION CAN ONLY BE CARRIED OUT BY AU- THORISED PERSONNEL. — ATTENTION — — Only use the lubricants indicated by DIECI, never use BEWARE OF BURNS; THE ENGINE OIL OF THE REDUC- used lubricants. TION GEARS AND THE HYDRAULIC SYSTEM, AS WELL AS THE PIPES, ENGINE AND OTHER COMPONENTS BECOME VERY HOT WHEN THE MACHINE IS IN USE.
  • Page 43: Cleaning The Windows

    — To repair any small defects on the bodywork, ask your — The location and code numbers of the safety stickers are illu- DIECI dealer for tins of touch up paint. Ensure all the strated in chapter «B – SAFETY STANDARDS» in this manual.

  • Page 44
    Mod. Agri Farmer Safety Regulations STORING THE MACHINE / PROLONGED INACTIVITY Before a six month period of machine inactivity, the following precautions should be observed: Clean the vehicle. Touch up paint where necessary to prevent rust. Lubricate all greasing nipples.
  • Page 45: Fire Prevention

    — ATTENTION — Stop the machine immediately if an alarm lights up in the cab. Contact your DIECI service centre and do not operate the machine until the fault has been repaired. — Before every work cycle, ensure there are no leaks from the machine;…

  • Page 46: Batteries

    Mod. Agri Farmer Safety Regulations BATTERIES — Do not overturn or tilt the battery to avoid acid leakage. — Charge the battery in a well-ventilated place and AL- WAYS disconnect the power supply before disconnec- ting the terminals. — Always use a voltmeter or a densimeter to check the battery charge.

  • Page 47: Start-Up With Auxiliary Batteries

    STARTING UP WITH AUXILIARY BATTERIES — Do not charge damaged batteries. Danger of explosion. — Do not charge a hot battery. Danger of explosion. — ATTENTION — — A battery is completely charged if at a constant tempe- rature, the density of the electrolyte and the measured Two adequately trained and qualified people are requi- voltage at the poles does not increase within 2 hours.

  • Page 48: Electrical System Protection

    Mod. Agri Farmer Safety Regulations Connecting the cables and starting the engine ELECTRICAL SYSTEM OVERLOAD PROTECTION 1. Ensure the ignition key is in position “O”. — ATTENTION — 2. Connect the positive poles “+” on the two batteries “A”. Burnt fuses must be replaced with another fuse of the same type.

  • Page 49: Tightening Wheel Nuts

    — To ensure maximum efficiency do not use tyres with — Only use original DIECI nuts to tighten the wheels. more than 80% of tyre tread wear. Should even just a single nut be lost, contact the DIECI service centre. — ATTENTION — Inflating or working on tyres can be dangerous.

  • Page 50
    — Never inflate tyres in excess of the pressure indicated by DIECI. If the heel does not settle on the rim when this pressure level is reached, deflate the tyre and lubricate with a soapy water solution, then inflate again. Do not use oil or grease.
  • Page 51: Contact With Dangerous Liquids

    STORING DANGEROUS FLUIDS — Handle fuels carefully; they are highly inflammable. If fuel is ignited, there may be an explosion and/or fire. — Beware of the fumes and vapours produced by chemical products. Do not inhale. — Do not inhale combustion fumes. — Ensure these chemical products are not dispersed in the soil, sewers or surface water.

  • Page 52: Diesel

    If there are any fuel leaks due to breakages, stop the leak degree of viscosity and restrict the formation of paraffin in as soon as possible and contact a DIECI service centre. the fuel. The formation of paraffin prevents the fuel from passing through the filter.

  • Page 53: Cleaning And Storing Diesel Fuel

    CLEANING AND STORING DIESEL FUEL 6. Fuel barrels (see the figure below) must be stored under cover to prevent water seepage. The barrels should also be tilted slightly, to allow any water to drain off the upper It is essential the fuel is kept clean. rim.

  • Page 54: Ecological Considerations

    Mod. Agri Farmer Safety Regulations ECOLOGICAL CONSIDERATIONS WASTE DISPOSAL — ATTENTION — A few helpful recommendations are listed below. Find out about the current standards and legislation in effect in your country. Ask suppliers of lubricating oils, fuels, antifreeze pro- ducts, detergents, etc.

  • Page 55
    B/35…
  • Page 56
    — ATTENTION — DIECI telehandlers can be used in wind speeds up to 45 Km/h equal to 12.5 m/s (no. 6 of the Beaufort scale) measured at ground level.
  • Page 57
    (fig. 4/B) Dimension of the support surface compared where you intend to work and the dimensions of the to the geomorphic characteristics of the ground support plates. — ATTENTION — On request, DIECI can provide enlarged base supports. EXTENSION PRESSURE (mt) (kg/cm)
  • Page 58: Safety Devices

    Mod. Agri Farmer Safety Regulations SAFETY DEVICES The vehicle is equipped with certain safety devices (Proximity, Micro-switches, and Load monitoring devices) which safeguard its use from incorrect manoeuvres or from carelessness. Safety device housing inside the cab (fig.7/B) Alarm re-entry push button Seat micro switch (fig.7/B)

  • Page 59
    Vehicle safety device housing Cab emergency exit (REAR cab window). (fig.8/B,pos.»1″) (fig.8/B) Cab emergency exit (cab FRONT glass). (fig.9/B, pos.»1″) (fig.9/B) Valve block in all hydraulic cylinders. (fig.10/B — Pos.»1″) (fig.10/B) B/39…
  • Page 60
    Mod. Agri Farmer Safety Regulations Boom support spacer. (fig.11/B — Pos.»1″, fig.12/B) — ATTENTION — The boom support spacer must only be used during routine maintenance operations. When carrying out maintenance work on the boom raising cylin- der or on the related block valve, the boom must be supported by a suitable raising mechanism (Minimum capacity 3 tons).
  • Page 61: Driver’s Cab

    IS STRICTLY PROHIBITED, due to possible shearing hazards between boom and chassis — ATTENTION — IF THE CAB SHOWS VISUAL DAMAGE, IT MUST BE RE- PLACED; CONTACT AN AUTHORISED SERVICE CEN- TRE OR AUTHORISED WORKSHOP OF DIECI. B/41…

  • Page 62: Load Tables

    Mod. Agri Farmer Safety Regulations LOAD TABLES — ATTENTION — CHECK THE LOAD TABLES FOR YOUR VEHICLE IN CHAPTER «G”, TECHNICAL SHEETS The Safe Working Load (SWL) of these vehicles depends on the extension and angle of the boom. This vehicle is equipped with an anti-tipping device.

  • Page 63
    When the weight to be handled is known, consult the load table (chapter “G“ vehicle technical sheets ) and identify the section indicating the weight immediately above. Example: in the load table given as an example (fig.15/B), the weight of the load is 0.6 tons; go to the section with the 0.7 tons. (fig.15/B Pos.“A“). The left-hand border (fig.15/B Pos.“B“) and the upper border (fig.15/B Pos.“C“) of this segment indicate the stability limits of the vehicle relative to the considered load.
  • Page 64
    Mod. Agri Farmer Safety Regulations Note-book with essential data (Fig.18/B — Pos.»1″) — A : cover page — B : gear change page — C : tyre inflation pressure page — D : main safety regulation page — E : driving on roads page…
  • Page 65
    B/45…
  • Page 66
    Mod. Agri Farmer Safety Regulations LOAD HANDLING Picking a load up from the ground 1. Slowly approach the load to be lifted with the boom com- pletely retracted and the forks horizontally positioned at the height of the lifting position.
  • Page 67
    Lifting loads from high up 1. Ensure the forks can be easily inserted under the load. 2. Slowly and cautiously drive the machine perpendicularly towards the load with horizontal forks. 3. Always remember to maintain the distance necessary to in- sert the forks under the load between the pile and the ma- chine.
  • Page 68
    Mod. Agri Farmer Safety Regulations Placing loads in high places 1. Place the load in the carrying position in front of the pile. 2. Raise and extend the boom until the load is above the pile. If necessary, advance the machine towards the pile very slowly and with the utmost care.
  • Page 69
    Picking up round-shaped loads — Tilt the forks forward and detract the telescopic boom. At the same time, place the forks under the load, and turn the fork holding plate backwards in order to slide the load. If necessary, secure the load with wedges. — ATTENTION — Always respect the load’s centre of gravity, slant the forks just enough to ensure stability and prevent…
  • Page 70: Safety Stickers

    Mod. Agri Farmer Safety Regulations SAFETY STICKERS Safety stickers have been applied to the machine in the indicated positions. The aim of the safety stickers is to provide a guide for your and others’ safety. Before using the machine, check the contents and position of the stickers by walking around the ma- chine with this manual in your hands.

  • Page 71
    AXA1431 AXA1515 AXA1514 AXA1438 AXA1439 AXA1435 AXA1441 AXA1440 AXA1431 AXA1493 AXA1493 AXA1438 OLIO CAMBIO E PONTI AGIP Sigma Turbo 15w40 Arnica 46 Rotra MP/S 85w90 ATF II D Antifreeze Grease MU EP 2 BAR 4,5 BAR 4,5 CASTROL Turbomax SHPDO Hydraulic Lift 46 Hypoy LS 90 TQ-D…
  • Page 72
    Mod. Agri Farmer Safety Regulations safety stickers and their location Located in the cab on the right hand side window (fig.28/B): — DANGER (1) Keep all persons at a safe distance from the vehicle when starting loading operations. — DANGER (2) (fig.28/B)
  • Page 73
    Stickers for use and maintenance On the rear window (fig.34/B) Indicates the direction of clip extraction hindering total ope- ning of the window On the rear window (fig.35/B) (fig.34/B) (fig.35/B) Indicates the emergency exit Under the steering wheel (fig.36/B) AXA 1492 Indicates the obligation to fasten seat-belts when using the vehicle.
  • Page 74
    Mod. Agri Farmer Safety Regulations On the accumulators (fig. 46/B) — DANGER Depressurize the hydraulic system before carrying out main- tenance work. (fig. 46/B) B/54…
  • Page 75: User Instructions And Getting To Know The Vehicle

    USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 76
    Mod. Agri Farmer Getting to Know and Using the Vehicle — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 77
    EVEry modification madE to thE VEhiclE lEads to a nEw VErification of conformity with thE 2006/42/Ec machin- Ery dirEctiVE this procEdUrE is also Valid in thE casE of rEpairs with non-oriGinal sparE parts. IT IS pROHIbITED TO OpERATE If THIS mANUAL HAS NOT bEEN READ AND UNDERSTOOD THE OpERATOR IS REqUIRED TO LEARN THE LOCATION AND fUNCTION Of ALL INSTRUmENTS AND CONTROLS, INDEpENDENT Of HIS OR HER ExpERIENCE IN…
  • Page 78: General Warnings

    Mod. Agri Farmer Getting to Know and Using the Vehicle GENERAL WARNINGS — attEntion — attEntion The vehicle should be used exclusively by competent, au- The operator must only operate vehicle and its commands when properly seated in the driver’s seat.

  • Page 79: Hand Signals

    HAND SIGNALS Accessories to hand signals: — The signaller must be easily identified by the operator. — The signaller must wear or hold one or more adequate recognition elements, like: jacket, helmet, sleeves, bracelets, signal paddles. — The recognition elements are bright coloured, preferably one, and reserved exclusively for the signaller. Start The two arms are open horizontally, the Attention…

  • Page 80: Identifying The Vehicle Parts

    Mod. Agri Farmer Getting to Know and Using the Vehicle IDENTIfyING THE VEHICLE pARTS Right side of vehicle 1. Cab 6. Epicycloidal reduction gear 2. Telescopic boom 7. Wheel 3. Right rear view mirror 8. Engine bonnet 4. Right front light 9.

  • Page 81: Cab Components

    15 16 Cab components 12. Door opening/closure handle 1. Upper roof. 13. Courtesy compartment 2. Front windscreen wipers. 14. Spirit level 3. Front window 15. Boom movements joystick 4. Rear window / emergency exit. 16. Attachment control joystick (if present) 5.

  • Page 82: Getting In And Out Of The Driver’s Cab

    Mod. Agri Farmer Getting to Know and Using the Vehicle GETTING IN AND OUT Of THE DRIVER’S CAb Before entering the cab, make sure that your hands and shoes are clean and dry to prevent slipping and falling. Only use the handles provided (fig.1/C Pos.”1”, “2”, “3”,”4”) to climb into the…

  • Page 83: Opening The Door Window

    OpENING THE DOOR WINDOW (fig.3/C Pos.”1”) — Press the selector switch in “A” (fig.3/C) to lower the glass. — Press the selector switch in “B” (fig.3/C) to raise the glass. — attEntion Before opening or closing the window, verify that the sur- rounding area is free of obstacles.

  • Page 84: Rear Emergency Exit

    Mod. Agri Farmer Getting to Know and Using the Vehicle Rear EmERGENCy ExIT (Fig.6/C pos.”1”) The emergency exit is identified and marked on the rear window. — In case the window must be opened completely, slide out the locking pin (fig.6 /C Pos.”2”) and push the win- dow outward.

  • Page 85: Technical Documentation Pocket

    TECHNICAL DOCUmENTATION pOCKET (fig.9/C Pos.”1”) Technical documents must be kept in their pocket (fig.9/C Pos.”1”). The use and maintenance manual and the parts catalogue must always be available inside the vehicle for quick reference. — attEntion The User’s Manual and the parts catalogue are an integral part of the vehicle and must remain with it even when it is sold to a new owner.

  • Page 86: Steering Wheel (Adjustment

    Mod. Agri Farmer Getting to Know and Using the Vehicle STEERING WHEEL (adjustment) (Fig.15/C) To adjust the steering wheel: — Turn lever “1” (fig.15/C) downwards to release move- ments (fig.16/C). — Push the steering wheel forward or pull it back in order to reach the desired position (fig.18/C).

  • Page 87
    SEAT bELTS (fig.20/C) To fasten seat-belts: “a” 1. Slide the tab (1) into the buckle (2) (pic.”A”). 2. Make sure it has been clicked in properly, then fit the belt around your body and adjust (pic.”B”). — attEntion The belt is correctly adjusted when it fits tightly around the waist (fig.21/C).
  • Page 88: Seat

    Getting to Know and Using the Vehicle SEAT (fig.22/C) diEci supplies different seat models depending on client requirements. The vehicle is equipped with a safety system called “man in” which uses an electrical micro switch in the driver’s seat. This micro switch is located inside the seat cushion (fig.22/C Pos.”A”).

  • Page 89
    — To adjust backrest inclination, move lever “E” (fig.24/C) and push back on the backrest. The backrest will auto- matically adapt to the Operator’s body. — attEntion The seat has been correctly positioned when the operator is able to push the brake pedal completely down with his/her back firmly against the backrest.
  • Page 90
    Mod. Agri Farmer Getting to Know and Using the Vehicle — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/16…
  • Page 91: Getting To Know The Parts Inside The Cab

    GETTING TO KNOW THE pARTS INSIDE THE CAb (fig.26/C) (fig.26/C) 1. Dashboard with front air-vents 10. Accelerator pedal 2. Dashboard with rear air-vents 11. Steering wheel 3. Adjustable steering shaft 12. Gear lever 4. Left dashboard 13. Multi-function lever 5. Right dashboard 14.

  • Page 92: Central Dashboard — Indicator Lights

    Mod. Agri Farmer Getting to Know and Using the Vehicle CENTRAL DASHbOARD — INDICATOR LIGHTS (fig.27/C) (fig.27/C) Full beam headlights indicator light Wheels alignment indicator consent (Blue) (Yellow) Direction indicator lights Rear axle alignment indicator consent (Green) (Yellow) Spark plug pre-heating indicator light…

  • Page 93: Central Dashboard — Instrument Use

    CENTRAL DASHbOARD — INSTRUMENT USE (fig.28/C) (fig.28/C) Engine water tempera- ture instrument Engine rev counter fuel level indicator instrument Engine rev counter Engine water temperature instrument This instrument indicates the number of RPMs the engine is During normal use, the temperature hand moves from the carrying out in that moment.

  • Page 94: Left Front Dashboard (Standard And Optional Electrical Switches, Indicator Lights And Control Levers

    Mod. Agri Farmer Getting to Know and Using the Vehicle Left front dashboard (Standard and optional electrical switches, indicator lights and control levers) (fig.29/C) (fig.29/C) Optional (Available) Parking brakes switch (Red) Light on switch (Green) Optional (Available) Gear change switch…

  • Page 95: Right Dashboard (Standard And Optional Electrical Switches, Indicator Lights And Control Levers

    Right dashboard (standard and optional electrical switches, indicator lights and control levers) (fig.30/C) (fig.30/C) Optional Thermal motor starter key/selector (Available) Optional Override key/selector (Available) (Red Key) Optional Anti-tipping device alarm re-entry push button (Available) (Red Button) Optional Vehicle functions selector/key (optional) (Available) (Grey Key) Optional…

  • Page 96: Upper Dashboard (Standard And Optional Electrical Switches, Indicator Lights And Control Levers

    Mod. Agri Farmer Getting to Know and Using the Vehicle Upper dashboard (standard and optional electrical switches, indicator lights and control levers) (fig.31/C) (fig.31/C) Trailer Switch (optional) (Green) Rear solenoid valve switch (optional) (Green) PTO “Power take-off” switch (optional) (Green)

  • Page 97: Roof Dashboard (Standard And Optional Electrical Switches, Indicator Lights And Control Levers

    Roof dashboard (standard and optional electrical switches, indicator lights and control levers) (fig.32/C) (fig.32/C) Front work lights switch (optional) (Green) Revolving light switch (Yellow) Boom head work lights switch (optional) (Green) Rear work lights switch (optional) (Green) Rear window windscreen wiper/washer (Green) — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 98: Emergency Button

    Mod. Agri Farmer Getting to Know and Using the Vehicle Emergency button (fig.33/C Pos.”1”) The vehicle is equipped with an emergency stop device that allows to avoid situations of imminent danger or danger in progress. By pressing the emergency button (fig.33/C Pos.”1”) the thermal motor switches off and the vehicle stops.

  • Page 99: Ignition Switch

    If the engine does not start, consult the “maintenance” — attEntion chapter of this manual and contact a diEci service centre. With the motor started, the automatic parking brake disen- gages. Before starting up the vehicle, always verify that the parking brake has been manually engaged using its switch.

  • Page 100: Pedals

    — attEntion In the event of limited use of the pedal, periodically check that it is working properly. Contact a diEci SERVICE CEN- TRE IN THE EVENT OF A PROBLEM. “INCHING” pEDAL (fig.35/C Pos.”3”) The pedal allows for slow, precise movements forward even when the engine is running at a high RPM.

  • Page 101: Multi-Function Lever

    mULTI-fUNCTION LEVER Direction indicators — Pull the lever towards the rear of the machine to signal a curve to the right (fig.36/C Pos.”R”). — Push the lever towards the front of the vehicle to signal a turn to the left (fig.36/C Pos.”L”). The indicators only function when the instruments are powered.

  • Page 102
    Mod. Agri Farmer Getting to Know and Using the Vehicle fORWARD / REVERSE GEAR SELECTION LEVER This lever (fig.38/C) allows to change direction. On the da- shboard, the indicator lights that indicate the direction in which the vehicle is travelling light up (fig. 39/C pos. “F-R”). If the in- dicator lights are switched off, the vehicle is in neutral.
  • Page 103: Fast/Slow Gear Switch

    fAST/SLOW GEAR SWITCH (fig.40/C Pos.”A-B”) The two-speed mechanical selector is operated (fig.40/C Pos.”1”) using the selector. To change gears: — bring the vehicle to a complete stop, — Press and hold down the “inching” pedal, — Hold the switch downward (fig.40/C Pos.”B”)for a few seconds to engage the FAST gear.

  • Page 104: Hydraulic Gear Switch (Optional

    Mod. Agri Farmer Getting to Know and Using the Vehicle HyDRAULIC GEAR SWITCH (OpTIONAL) (fig.42/C Pos.”1”) The rotary function of the “forward/reverse” lever allows the hydraulic gear change. To change gears: — bring the vehicle to a complete stop, — Press and hold down the “inching” pedal, — Turn the lever “1”(fig.42/C) taking symbol “2”…

  • Page 105: Parking Brake

    To ensure the parking brake is working properly, contact a diEci authorised workshop. — attEntion — If the indicator light “2” switches on (fig.45/C) the parking brake is blocked.

  • Page 106: Spirit Level And Inclinometer

    Mod. Agri Farmer Getting to Know and Using the Vehicle SpIRIT LEVEL AND INCLINOmETER (fig.46/C) The spirit level (fig.46/C Pos.”1”) is situated in the centre of the dashboard. Used to check the correct transversal level- ling of the vehicle. For safe operation, the air bubble must be in the centre; with maximum approximation margin of 2°…

  • Page 107: Boom Control Lever

    bOOm CONTROL LEVER (fig.49/C Pos.”1”) This lever is found to the right of the operator (fig.49/C Pos.”1”) . It is used to manoeuvre the boom and its extremities. — attEntion Before using the boom make sure that the surrounding area is free.

  • Page 108: Joystick 3 In 1 On/Off (Standard Version

    Mod. Agri Farmer Getting to Know and Using the Vehicle Joystick 3 in 1 ON/Off (Standard version) (fig.50/C) Before each manoeuvre, press and hold down the “man in” control lever “A” (fig.50/C). boom manoeuvre: — Pull joystick “b” (fig.50/C) backward to raise the boom.

  • Page 109: Joystick 3 In 1 Proportional Extension (Standard Version

    Joystick 3 in 1 proportional Extension (Standard version) (Fig.51/C) Before each manoeuvre, press and hold down the “man in” control lever “A” (fig.51/C). boom manoeuvre: — Pull joystick “1” (fig.51/C) backward towards the letter “B2” (fig.51/C), to raise the boom. — Push joystick “1”…

  • Page 110
    Mod. Agri Farmer Getting to Know and Using the Vehicle 3 in 1 Joystick for basket (Fig.52/C) Before each manoeuvre, press and hold down the “man in” control lever “A” (fig.52/C). boom manoeuvre: — Pull joystick “b” (fig.52/C) backward to raise the boom.
  • Page 111
    Joystick 4 in 1 Extension proportional control proportional services (Fig.53/C) Before each manoeuvre, press and hold down the “man in” control lever “A” (fig.53/C). boom manoeuvre: — Pull joystick “1” (fig.53/C) backward towards the letter “B2” (fig.53/C), to raise the boom. — Push the joystick “1”…
  • Page 112
    Mod. Agri Farmer Getting to Know and Using the Vehicle Joystick 4 in 1 Extension proportional control proportional services (Fig.54/C) Before each manoeuvre, press and hold down the “man in” control lever “A” (fig.54/C). boom manoeuvre: Raising — Pull joystick “1” (fig.54/C) backward towards the letter “B2”…
  • Page 113
    Service control lever With 3 in 1 distributor installed, the vehicle is equipped with a second Joystick (fig.55/C pos.”A”) to control the services. To make movements: — Grip the Joystick “A” (fig.55/C), — Press and hold button “B” (fig.55/C) — Move Joystick “A” to the right/left (fig.55/C). — attEntion before operating the vehicle, ensure that Joystick “A”…
  • Page 114: Anti-Tipping Device

    Mod. Agri Farmer Getting to Know and Using the Vehicle ANTI-TIppING DEVICE The device detects the longitudinal stability conditions of the vehicle, measuring the residual load weighing on the rear axis. The device is made of: — Longitudinal moment indicator.

  • Page 115: Longitudinal Moment Indicator

    When the instruments are switched on, the device runs an automatic test. All LEDs switch on, indicators move and an audible signal is heard. If this is not the case, contact the diEci after-sales network immediately. (fig.59/C) — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 116
    Mod. Agri Farmer Getting to Know and Using the Vehicle Alarm re-entry button (fig.60/C Pos.”1” — fig.61/C Pos.”1”) The button can be positioned on the dashboard (fig.60/C Pos.”1”) or on joystick (fig.61/C Pos.”1”) depending on the vehicle models. When the load limit is reached (fig.58/C Pos.”C1”), the device automatically blocks all vehicle movements, activating the alarm re-entry push button.
  • Page 117
    Override selector — attEntion — (fig.63/C Pos.”1”) These operations can only be performed by qualified personnel that has been — attEntion — authorised by the Safety manager. The override selector can only be used after having attempted restoring the safe conditions by using the Alarm re-entry push button.
  • Page 118: Anti-Tipping Device Check

    Every 100 hours of functioning, a test must be carried out during routine maintenance with load to check the efficiency of the device. This test can only be carried out by a diEci authorised workshop. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 119
    — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/45…
  • Page 120: Vehicle Functions Selector

    Other accessories: all man baskets. The attachments applicable to the vehicles in question refer to the diEci price list. Select the attachment by turning the key. The selector is a type of key that provides the Safety Manager with the possi- bility of removing the key after having selected the tool, not allowing anyone else to use the selector.

  • Page 121
    — attEntion only use of diEci original attachments is allowed. diEci declines all responsibility for damage to the vehicle, people or things in cases where original attachments have not been used.
  • Page 122
    Mod. Agri Farmer Getting to Know and Using the Vehicle STANDARD STEERING SELECTOR (fig.68/C Pos.”1”) By moving the lever (fig.68/C Pos.”1”) 3 types of steering are obtained: 1 — Normal steering (fig.69/C Pos.”B”) This type of steering allows for front steering only.
  • Page 123
    STEERING SELECTOR (OpTIONAL) (fig.70/C Pos.”1”) By turning the selector (fig.70/C Pos.”1”) 3 types of steering are obtained: 1 — Normal steering — (fig.70/C Pos.”A”) This type of steering allows for front steering only. To activate front steering, turn selector “1” (fig.70/C) to position “A”…
  • Page 124: Rear Windscreen Wiper Control

    Mod. Agri Farmer Getting to Know and Using the Vehicle REAR WINDSCREEN WIpER CONTROLS (fig.73/C Pos.”1”) — Use the selector to activate (fig.73/C Pos.”1”). — Press and hold the selector to activate rear windscreen wipers. The selector indicator light switches on to indicate successful activation.

  • Page 125
    INTERNAL CAb VENTILATION To activate ventilation, turn the knob (fig.76/C). The positions indicate, respectively: 0 — Off 1 — First speed 2 — Second speed 3 — Third speed — To open the air vents (fig.77/C, fig.78/C, fig.79/C) press (fig.76/C) down on one side of the vent and adjust the air flow direc- tion with the tabs or turning the vent itself.
  • Page 126: Air Recirculation Inside The Cab

    Mod. Agri Farmer Getting to Know and Using the Vehicle AIR RECIRCULATION INSIDE THE CAb (fig.80/C Pos.”1”) — Take the knob to position “A” (fig.80/C) to enable air re- circulation inside the cab. — Take the knob to position “B” (fig.80/C) to disable air recirculation inside the cab and allow the ventilation sy- stem to take in air from the outside.

  • Page 127
    AIR CONDITIONING (OpTIONAL) System operation: 1. Check that all doors and windows are closed. 2. Ensure that the heater is switched off, turning the lever towards the “blue” part of the scale. 3. With the engine on, switch on the air conditioning by pres- sing the switch (fig.81/C Pos.”1”) taking it to position “I”.
  • Page 128: Revolving Light Switch

    — To switch on the revolving light push the button ”B” (fig.84/C) . The indicator light on the same switch indicates start-up. — attEntion The vehicle can only mount lights supplied by diEci and in (fig.83/C) compliance with the Standards in force in the country of use.

  • Page 129: Boom Head Light Switch Optional

    — attEntion (fig.86/C) The vehicle can only mount lights supplied by diEci. Dan- ger of damage to the electrical system in case of use of non original lights. (fig.87/C) — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 130: Boom Head Solenoid Valve (Optional

    Mod. Agri Farmer Getting to Know and Using the Vehicle bOOm HEAD SOLENOID VALVE (OpTIONAL) (fig.102/C Pos.”1”) The switch (fig.101/C Pos.”1”) is only installed in the pre- sence of the boom head solenoid valve (fig.102/C Pos.”1”). When using the solenoid valve it is possible to have divided hydraulic controls on the boom head.

  • Page 131: Rear Hydraulic Sockets (Optional

    REAR HyDRAULIC SOCKETS (OpTIONAL) (fig.106/C Pos.”1”) Located at the rear of the vehicle (fig.106/C Pos.”1”). — Press the relative switch to deviate oil to the rear hydrau- lic sockets (fig.103/C Pos.”1”). The indicator light on the same switch indicates start-up. The rear hydraulic sockets operate using the Joystick service controls in the cab.

  • Page 132: Boom Suspension (Optional

    Mod. Agri Farmer Getting to Know and Using the Vehicle bOOm SUSpENSION (OpTIONAL) Boom suspension allows the operator to carry out move- ments with the vehicle without feeling the strong oscillations and jumps caused by the boom, in the event that the ground is not perfectly flat (fig.110/C).

  • Page 133: 2-Speed Boom (Optional

    2-SpEED bOOm (OpTIONAL) The dual speed of the boom allows the operator to increase boom extension and retraction speed. To activate dual speed using the switch (fig.111/C pos.”1”). The indicator light on the same switch indicates start-up. When the 180 bar pressure has been exceeded, the second speed will deactivate automatically.

  • Page 134
    Mod. Agri Farmer Getting to Know and Using the Vehicle DUmp bODy LOWERING (OpTIONAL) The dump body lowering switch controls the solenoid valve which causes the closure of the dump body lifting cylinder connected to the rear hydraulic socket. Activate dump body lowering using the relevant switch (fig.112/C pos.”1”).
  • Page 135: Reversible Fan (Optional Only On Agri Farmer 26.6

    REVERSIbLE fAN (OpTIONAL ONLy ON AGRI fARmER 26.6) Activate reversible fan using the relevant button (fig.113/C pos.”2”). The cleaning cycle is activated automatically by pressing the switch, which must not be held. Reversal takes place automatically without having to switch off the vehicle.

  • Page 136: Water Heater (Optional

    The heater is connected to its own control unit and main- tains engine water at a temperature higher than the external temperature (in cold climates). In the event of malfunction contact a diEci service centre. — attEntion Verify the good conditions of the power supply cable before starting up the device.

  • Page 137
    fRONT HOOK (fig.120/C Pos.”1”) If located at the front of the vehicle, it can have different load capacities depending on client needs. Consult the vehicle registration document to verify front hook load capacity. Capacity is limited for each vehicle by the authorised circu- lating weight, by the towing weight and by the vertical strain of the towing pin.
  • Page 138: Towing Hook

    Mod. Agri Farmer Getting to Know and Using the Vehicle TOWING HOOK (fig.121/C Pos.”A”) If located at the rear of the vehicle, it can have different load capacities depending on client needs. Consult the vehicle registration document to verify rear hook load capacity.

  • Page 139
    (OpTIONAL) (fig.131/C pos.”1”) To activate the power take-off, operate on its switch (fig.130/C pos.”1”). The indicator light on the relevant switch will signal start-up. — attEntion When the switch has been inserted the PTO starts immediately. Engage the Cardan shaft before starting the PTO. Keep at a safe distance from the Cardan shaft.
  • Page 140: Three-Point Lifting Device (Optional

    Mod. Agri Farmer Getting to Know and Using the Vehicle THREE-pOINT LIfTING DEVICE (OpTIONAL) (fig.134/C) Act on the relevant lever to activate the three-point lifting de- vice (fig.133/C pos.”1”). Acting on the lever, the lateral arms start to move (fig.134/C pos.”1-2”).

  • Page 141: Hydraulic Braking System For Trailers (Italy Type) (Optional

    HyDRAULIC bRAKING SySTEm fOR TRAILERS (ITALy TypE) (OpTIONAL) The indicator light (fig.140/C pos.”A”) signals low braking system pressure. Connect the trailer’s hydraulic braking system to that of the vehicle using the hydraulic socket (fig.141/C pos.”1”). If not being used, the socket must be suitably protected by its hydraulic socket cover (fig.141/C pos.”1”).

  • Page 142
    Mod. Agri Farmer Getting to Know and Using the Vehicle HyDRAULIC bRAKE SySTEm fOR TRAILERS (OpTIONAL) The trailer brake act under pressure. The vehicle hydraulic cir- cuit supplies constant pressure to the trailer braking system. This pressure is modulated by means of the brake pump.
  • Page 143: Pneumatic Braking System For Trailers

    pNEUmATIC bRAKING SySTEm fOR TRAILERS (OpTIONAL) The indicator light (fig.150/C pos.”A”) signals low braking system pressure. — attEntion Do not move the vehicle until the indicator light has switched off, as the trailer may not brake properly. The vehicle may be equipped with one of two desired types of pneumatic attachments (fig.11/C pos.”1”, fig.152C pos.”1-2”).

  • Page 144
    Mod. Agri Farmer Getting to Know and Using the Vehicle 7-pOLE ELECTRIC SOCKET fOR TRAILER (OpTIONAL) (fig.154/C Pos.”1”) Located at the rear of the vehicle. — attEntion Before moving the vehicle with the trailer: — Ensure that the brake and signalling systems are func- tioning properly.
  • Page 145: Towing The Vehicle

    TOWING THE VEHICLE The vehicle may only be towed in an emergency and at low speed (max 4 km/hour) and for short distances (max 500 m). Only the anchorage points indicated in figure “156/C” can be used for the the front side and figure “157/C” for the rear side.

  • Page 146: Putting The Gear Shift In Neutral

    Mod. Agri Farmer Getting to Know and Using the Vehicle pUTTING THE GEAR SHIfT IN NEUTRAL Operating Description — Switch off the engine. — Turn the lever (fig. 160/C Pos. “1”) of the hydraulic valve towards the vehicle cab, bringing it to the closed posi- tion.

  • Page 147: Disengaging The Negative Parking Brake With The Engine Stopped

    Disengaging the negative parking brake with the engine stopped 1° Loosen the screws on both sides (fig. 167 pos. “1”, “2”) of the centre part of the front axle with a key (fig. 168/C). Do not completely loosen the screws; loosen them only enough so that described in point 2 can be carried out.

  • Page 148: Basket Emergency

    Mod. Agri Farmer Getting to Know and Using the Vehicle bASKET EmERGENCy In the event of breakdown or malfunctioning during se of the basket, which lead to the same being blocked in a position that does not allow the operators to abandon the platform sa- fely, it is possible to operate with manual systems in order to take the boom and operators to safe conditions.

  • Page 149
    STANDARD DISTRIbUTOR — Extension retraction Activate the lever “A” to the left (fig.175) at the same time as pumping performed by the operator on the ground, to operate extension retraction. — boom descent Activate Joystick “b” forward (fig.175) at the same time as pumping performed by the operator on the ground, to operate boom descent.
  • Page 150
    Mod. Agri Farmer Getting to Know and Using the Vehicle — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/76…
  • Page 151: Catalytic Purifier (Optional

    Every 300 working hours the purifier must be cleaned : drain the water and clean the inside for a few minutes using a pressurised jet. diEci also provides the additive TAM which, if added to the water at eve- ry change, helps to keep the purifier clean.

  • Page 152
    Mod. Agri Farmer Getting to Know and Using the Vehicle — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/78…
  • Page 153: User Instructions And Getting To Know The Vehicle

    USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE integrated devices “central dashboard” — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/79…

  • Page 154
    Mod. Agri Farmer getting to Know and Using the vehicle integrated devices every modification made to the vehicle leads to a new verification of conformity with the 2006/42/ec machin- ery directive this procedUre is also valid in the case of repairs with non-original spare parts.
  • Page 155: Speedometer (Optional

    The following functions will be shown on the display: — Timer (6 characters of which one a decimal point plus hourglass) (fig.200/C pos.”C”). — Clock (4 characters) (fig.101/C pos.”A”). — Speedometer (3 characters of which one a decimal point plus km/h, m/h and mph) (fig.200/C pos.”C”). (OPTIONAL) — Hodograph (6 characters of which one a decimal point plus km and miles) (fig. 200/C pos.”C”). (OPTIONAL) — Neutral gear engaged (fig. 200/C pos.”B”). (NOT AVAILABLE) — Engine errors (Large E flashing + 3 characters at top) (fig. 200/C pos.”A”, fig. 200/C pos.”B”, fig. 200/C pos.”C”). (NOT AVAILABLE) — Service (Large S flashing + n° hours missing to service) (fig. 200/C pos.”A”, fig. 200/C pos.”B”) COL1 DP5 Vkmip/h X11 X9 X7 X5 (fig.200/C) Speedometer (optional) The speedometer allows to display the speed of the vehicle in real time. In the vehicle with Vario System drive the speedometer shows the advancement speed on exceeding 3km/h.

  • Page 156: Buttons

    Mod. Agri Farmer getting to Know and Using the vehicle integrated devices (fig.201/C) bUTTONS There are two integrated buttons on the panel: — Button “1” (fig. 201/C) temporarily prevents the acoustic signal (buzzer) of the anti-tipping system, anti-tipping system test. — Button “2” (fig. 201/C) changes the display. Changing display visualisation By pressing key ”2” (fig.201/C) display visualisation is changed cyclically following the logic below: 1. Timer and clock. 2. Speed and clock. 3. Hodograph and clock. 4. Timer and clock.

  • Page 157: Dashboard Instrument Initial Check

    DASHbOARD INSTRUmENT INITIAL CHECK On switch-on, the panel switches some indicator lights, the buzzer and all segments of the display on for the duration of 1.5. seconds. The tables are shown below (fig.202/C) that contain all dashboard indicator lights and their behaviour at the time of the check. The instruments (fig.203/C) carry out an initial check by moving the pointers and temporary switch-on of the corresponding LED. The LCD carries out complete temporary switch-on of all symbols that can be represented. INITIAL INITIAL INITIAL INSTRUmENTS LEDS LEDS CHECK CHECK CHECK (fig.203/C) (fig.202/C) — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/83…

  • Page 158: Anti-Tipping System Test

    Mod. Agri Farmer getting to Know and Using the vehicle integrated devices ANTI-TIppING SYSTEm TEST (fig.204/C) Press and hold button “1”(fig.204/C) for 2 seconds, during normal functioning of the instrument, to carry out the anti-tipping system test. The test consists in: 1. Indicator in start position 1st Green sector. 2. Indicator in end position 2nd Red sector. 3. Indicator in start position 1st Green sector. 4. Indicator in current work position.

  • Page 159: Switch-On Of Dashboard Indicator Lights

    Switch-on of dashboard indicator lights Some signal indicator lights, which are particularly important for the duration and use of the same in complete safety have been coupled to the general alarm indicator light (fig.205/C) with acoustic signal lasting 1.5 seconds. The acoustic signal functions only with the engine running. The signalling of alarms by the indicator light “1” (fig.205/C) has priority over other signals that this communicates. Other anomaly signal lights have not been coupled to the general alarm indicator light and have their own type of signal (fig.206/C).

  • Page 160: Service

    Mod. Agri Farmer getting to Know and Using the vehicle integrated devices SERVICE On reaching the SERVICE on the LCD, the letter “S” will be shown (fig.209/C pos.”2”) with the hours corresponding (fig.209/C pos.”1”) to the SERVICE. Display will only occur on switch-on of the dashboard for a time of 10 seconds with letter “S” flashing. Vkmip/h (fig.209/C) The hour count is managed from the panel. Every 300 hours the letter “S” (flashing) must always be shown at every switch-on along with the service interval reached (e.g. 300,600,900 ….) as shown in the table. The service message will deactivate automatically after 20 hours have passed from display of the voucher. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 161: Anti-Tipping Errors

    ANTI-TIppING ERRORS The errors of the anti-tipping device are displayed in place of the clock. The displayed message will be of “Er : nn” type where “Er” means “error” and “nn” indicates the identification number (e.g. “ER:64”. main panel errors Alarm code Description Hour meter message error (10FF80E3) Hour meter message error (10FF80E3) Hour meter message error (10FF80E3) Hour meter message error (10FF80E3) SARL response error, different response value Calibration pin no longer connected during calibration Errors inside panel Errors inside panel Errors inside panel…

  • Page 162
    Mod. Agri Farmer getting to Know and Using the vehicle integrated devices Alarm Description What to do code Load cell A: Thermal calibration not present error Contact the after-sales technical assistance Load cell A: Check error on LIN bus message…
  • Page 163
    — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/89…
  • Page 164
    Mod. Agri Farmer getting to Know and Using the vehicle integrated devices — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/90…
  • Page 165: Maintenance And Registration

    MAINTENANCE AND REGISTRATION — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 166
    Mod. Agri Farmer Maintenance and Registering EvERy Modification MadE to thE vEhiclE lEads to a nEw vERifica- tion of confoRMity with thE 2006/42/Ec MachinERy diREctivE this pRocEduRE is also valid in thE casE of REpaiRs with non-oRiginal spaRE paRts. All pROCEDuRES OR MAINTENANCE OpERATIONS NOT DESCRIbED IN ThIS MANuAl MuST bE pERfORMED by AuThORISED wORkShOpS AND by quAlIfIED STAff.
  • Page 167: Maintenance Prescriptions

    2 — provide the model and chassis serial number of the the routine maintenance operations described in this manual vehicle. at an authorised diEci dealer in accordance with the main- 3 — Indicate the purchase date and working hours. tenance schedule provided.

  • Page 168
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 169: Declaration Of First Inspection By Manufacturer

    DEClARATION Of fIRST INSpECTION by MANufACTuRER DEClARATION Of fIRST INSpECTION by MANufACTuRER diEci s.r.l. declares that every vehicle produced in its facto- ries undergoes static and dynamic inspections before being placed on the market in order to verify proper operation and compliance with all relative European directives.

  • Page 170: Identifying The Vehicle Parts

    Mod. Agri Farmer Maintenance and Registering IDENTIfyING ThE vEhIClE pARTS Right side of vehicle 1. Cab 6. Epicycloidal reduction gear 2. Telescopic boom 7. Wheel 3. Right rear view mirror 8. Engine bonnet 4. Right front light 9. Right rear light 5.

  • Page 171
    IDENTIfyING ThE vEhIClE pARTS MOD. AGRI fARMER 28.7 — 28.9 — 30.7 — 30.9 Engine bonnet 1. Engine air filter 6. Engine bonnet 2. Diesel Engine 7. Engine control unit/Engine fuse 3. Water radiator/oil/intercooler 8. Cooling fan 4. Battery isolator switch 9.
  • Page 172: Maintenance And Registration Schedule

    Mod. Agri Farmer Maintenance and Registering MAINTENANCE AND REGISTRATION SChEDulE first maintenance Maintenance operations to be carried out are listed on the left; the graph details the time period in hours and the approximate position of the part to be serviced. The asterisk ( ) indicates maintenance in the event of the vehicle’s use in special conditions.

  • Page 173
    MAINTENANCE AND REGISTRATION SChEDulE first maintenance Maintenance operations to be carried out are listed on the left; the graph details the time period in hours and the approximate position of the part to be serviced. The asterisk ( ) indicates maintenance in the event of the vehicle’s use in special conditions. Check engine oil level.
  • Page 174
    Mod. Agri Farmer Maintenance and Registering MAINTENANCE AND REGISTRATION SChEDulE first maintenance Maintenance operations to be carried out are listed on the left; the graph details the time period in hours and the approximate position of the part to be serviced. The asterisk ( ) indicates maintenance in the event of the vehicle’s use in special conditions.
  • Page 175
    MAINTENANCE AND REGISTRATION SChEDulE first maintenance Maintenance operations to be carried out are listed on the left; the graph details the time period in hours and the approximate position of the part to be serviced. The asterisk ( ) indicates maintenance in the event of the vehicle’s use in special conditions. Every 500 hours Power supply system primary filter.
  • Page 176
    Mod. Agri Farmer Maintenance and Registering CApACITy Of pARTS TO lubRICATE AGRI fARMER 26.6 AGRI fARMER 28.7 uNIT DESCRIpTION CApACITy uNIT DESCRIpTION CApACITy ENGINE OIL 7.00 lt ENGINE OIL 7.00 lt FRONT WHEEL REDUCER OIL 0.9 lt FRONT WHEEL REDUCER OIL 0.9 lt…
  • Page 177
    UCTS SEE “CAPACITY OF PARTS TO LUBRICATE” SyNThETIC-bASED OIl IN CHAPTER “G” -”VEHICLE TECHNICAL DATA AND TECHNICAL FEATURES”. diEci DEClINES All lIAbIlITy If OIlS DIf- fERENT TO ThOSE RECOMMENDED ARE uSED. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 178: Battery Isolator Switch

    Mod. Agri Farmer Maintenance and Registering bATTERy ISOlATOR SwITCh (fig.1/D Pos.”1”) The battery isolator switch is located in the engine bonnet next to the battery. Its function is to cut off power to the elec- trical system, opening the circuit on the negative pole.

  • Page 179
    OpENING ThE ENGINE bONNET (fig.5/D) The engine bonnet is equipped with an outer locking handle (fig.5/D Pos.”1”). To open: — Insert the key in the lock (fig.5/D Pos.”2”) and turn clockwi- se/counter-clockwise to engage/disengage the lock. — Pull the handle towards you to unhook the bonnet with the lock disengaged.
  • Page 180
    Mod. Agri Farmer Maintenance and Registering ENGINE fOR ENGINE, AIR fIlTER, AND fuEl fIlTER MAINTE- NANCE ETC. CAREfully fOllOw ThE MANufACTu- RER’S INSTRuCTIONS pROvIDED IN ThE SpECIAlly INCluDED hANDbOOk. ThE ENGINE uSE AND MAINTENANCE hANDbOOk IS AN INTEGRAl pART Of ThE DOCuMENTATION Sup- plIED wITh ThE vEhIClE.
  • Page 181: Underside Protection Removal

    uNDERSIDE pROTECTION REMOvAl To perform the maintenance interventions listed below, the vehicle underside protection must be temporarily removed from the vehicle. — attEntion — IT IS MANDATORy TO uSE ThE I.p.D. TO CARRy OuT ThE MAINTENANCE/CONTROl OpERATIONS. (fig.9/D) The underside protections protect the bottom of the vehicle and the mechanics applied from any blows, collisions, dirt.

  • Page 182: Pedals

    Mod. Agri Farmer Maintenance and Registering pEDAlS Accelerator (fig.14/D Pos.”1”) The accelerator is an electronic type accelerator, and as such it does not require routine maintenance. brakes (fig.14/D Pos.”2”) (fig.14/D) Hydraulic brakes do not require registration. Check the reservoir found in the front of the cab under the guard (fig.15/D Pos.”1”) regularly.

  • Page 183
    A slight lowering of the level is due to normal consumption of Operation when brake oil is not level brake pads. is STRICTly pROhIbITED. If the brake pedal seems too ‘elastic’, contact your diEci dealer The brakes could operate irregularly with the risk of to have this fault corrected. accidents.
  • Page 184: Parking Brake

    — attEntion In the event the parking brake fails do not use the vehicle. If the brake is not effective, contact your diEci dealer to have this fault corrected. Unauthorised modifications of the rear axle ratio, the vehicle weight, or wheel and tyre dimensions may compromise pro- per functioning of the parking brake.

  • Page 185: Hydraulic Oil Level

    — Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. — Remove the top up cap (fig.23/D Pos.”2”) and pour in the diEci recommended oil. Top up the quantity necessary to bring it back to level. — attEntion When topping up, do not exceed level and immediately clean any spillage.

  • Page 186: Changing Hydraulic Oil And Replacing Filters — Mod. Agri Farmer 28.7-28.9-30.7-30.9

    Mod. Agri Farmer Maintenance and Registering ChANGING hyDRAulIC OIl AND REplACING fIlTERS MOD. AGRI fARMER 28.7-28.9-30.7-30.9 Inside the tank there is a mesh filter (fig.27/D Pos.”3”) are present inside the tank. These prevent any hazardous parti- cles from entering the hydraulic system.

  • Page 187: Changing Hydraulic Oil And Replacing Filters — Mod. Agri Farmer 26.6

    ChANGING hyDRAulIC OIl AND REplACING fIlTERS MOD. AGRI fARMER 26.6 The Agri Farmer 26.6 has two tanks; the upper tank is on the left side between the boom and chassis (fig 30/D Pos. “4”) and the lower tank is under the base of the raising cylinder (fig.31/D Pos.

  • Page 188: Hydrostatic System Oil Filter

    8. Clean the filter support with a clean cloth which will not leave felt, making sure the old sealing ring is removed. 9. Take the new diEci approved filter. Lubricate with the same oil as used on the oil seal gasket.

  • Page 189: Fuel Tank

    (fig.38/D) waste fuel is potentially harmful to the environ- ment and must be disposed of appropriately. To clean and drain the diesel tank, contact a diEci after-sales centre. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 190: Water/Oil Radiator — Mod. Agri Farmer 28.7-28.9-30.7-30.9

    7. To reinsert the cap follow these steps in the opposite order. — attEntion If frequent top ups are necessary in normal working conditions, verify that there are no cooling system leaks. Contact a diEci after-sales centre if problems arise. — attEntion — Use demineralised water to fill the cooling system.

  • Page 191
    ThE MIxTuRE pERCENTAGES CAN bE fOuND ON ThE ANTI-fREEzE bOxES. — attEntion — contact To change the refrigerant liquid, a diEci after-sales centre. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/27…
  • Page 192
    Mod. Agri Farmer Maintenance and Registering AGRI fARMER 26.6 wATER RADIATOR / OIl — attEntion — These operations must be carried out when the engine is cold. Radiator grill cleaning Radiator grills (fig.48/D Pos.”1”), cooling fans (fig.48/D Pos. “2” – fig.49/D Pos.”1”) and the air recirculation grills (fig.50/D Pos.”A”,”B”,”C”,”D”,”E”) must be kept as clean as possible to…
  • Page 193
    Replacing cooling liquid For correct replacement of cooling liquid: 1. Stop the vehicle on a flat surface. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3.
  • Page 194: Air Filter

    Mod. Agri Farmer Maintenance and Registering AIR fIlTER (fig.56/D Pos.”1”) Cartridge Cleaning / Replacement An air filter in poor conditions can cause a reduction in power, excessive fuel consumption and shorten engine life. Filter clogging is signalled by an indicator light found on the left dashboard (fig.63/D Pos.”1”);…

  • Page 195
    During filter cartridge replacement, the primary suction ducts (fig.56/D Pos.”3”) must be cleaned in addition to the filter holding plate. Follow the operations listed below: 1. Remove bolts from the primary suction tube duct (fig.62/D Pos.”1”). 2. Remove the duct and clean it with a jet of compressed air. 3.
  • Page 196
    (haylofts, etc.); the filter life is reduced by 100 hours. If the ventilation system malfunctions, check for filter clogging. In the event that malfunctions persist even after filter repla- cement, contact a diEci service centre. — attEntion Do not use the vehicle without a cab filter.
  • Page 197
    (fig.71/D) — attEntion for the maintenance of the air conditioning system, contact a diEci after-sales centre Compressor belt tension 1. Park the vehicle on a level and compact surface. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”.
  • Page 198: Cylinder Block Valves

    If the boom continues to move even after the motor stops, the boom raising cylinders are faulty. Repair the defect as quickly as possible, contact a diEci service centre. (fig.74/D) (Boom raising cylinder block valve) — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 199
    If the forks continue to lower or move after the engine is switched off, the block valve is faulty. Repair the defect as quickly as possible, contact a diEci service centre. (fig.76/D)
  • Page 200
    Mod. Agri Farmer Maintenance and Registering REDuCTION GEAR Changing the oil (fig.77/D) — attEntion — — attEntion — The underside protection must be removed IT IS MANDATORy TO uSE ThE I.p.D. to carry out the for this operation. maintenance/control operations.
  • Page 201
    fRONT DIffERENTIAl AxlE Drain plug and oil level Oil drain cap vent cap Greasing nipple Oil cap (fig.77/D) — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/37…
  • Page 202
    Mod. Agri Farmer Maintenance and Registering REAR DIffERENTIAl AxlES Changing the oil (fig.78/D) — attEntion — IT IS MANDATORy TO uSE ThE I.p.D. to carry out the maintenance/control operations. 1. Stop the vehicle on a flat, level surface with differential oil still hot.
  • Page 203
    REAR DIffERENTIAl AxlE Drain plug and oil level Oil drain cap vent cap Greasing nipple Oil cap (fig.78/D) — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/39…
  • Page 204
    Mod. Agri Farmer Maintenance and Registering EpICyClOIDAl REDuCTION GEAR Changing the oil (fig.81/D — fig.82/D — fig.83/D) — attEntion — IT IS MANDATORy TO uSE ThE I.p.D. to carry out the maintenance/control operations. Stop the vehicle on a flat, level surface with differential oil still hot.
  • Page 205
    — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/41…
  • Page 206
    In the event that the layer of grease is thin or presents impurities — attEntion (sand, dust, shavings, etc.) proceed as follows: Only use lubricants indicated in diEci tables. Different lubri- — Stop the vehicle on a flat, level surface. cants may cause serious damage to sliding surfaces.
  • Page 207: External Boom Chains

    IT IS MANDATORy TO uSE ThE I.p.D. to carry out the In the event of special applications or use in adverse condi- maintenance/control operations. tions, consult a diEci service centre. — pRohiBition — IT IS prohibited to lubricate the chains using grease…

  • Page 208
    — Verify the type of chain installed, indicated on its external plate. If it cannot be read, contact a diEci service centre. Inch pitch Mm pitch — Identify the pitch of the chain on the table (fig.92/D).
  • Page 209
    — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/45…
  • Page 210: Greasing Nipples — One/Two/Three Extension Booms

    Mod. Agri Farmer Maintenance and Registering GREASING NIpplES — attEntion — One/two/three extension booms IT IS MANDATORy TO uSE ThE I.p.D. to carry out the maintenance/control operations. The references of the greasing nipples of the booms with two extensions are the same as the booms with three extensions.

  • Page 211: Greasing Nipples — Transmission Shaft / Differential Axle

    GREASING NIpplES — attEntion — Transmission shafts and differential axles IT IS MANDATORy TO uSE ThE I.p.D. to carry out the maintenance/control operations. For the safety specifications, refer to chapter “B”, “Car- rying out maintenance in safety” paragraph page b/16. Rear transmission shaft front transmission shaft Differential axle…

  • Page 212: Fuses

    Mod. Agri Farmer Maintenance and Registering fuSES Main control unit (fig.100/D Pos.”1”) The general electric circuit is protected by fuses located on the general electronic card (fig.100/D Pos.”1”). Access the electronic card by removing the left plastic under the dashboard, removing its screws.

  • Page 213: Engine Control Unit

    ENGINE CONTROl uNIT (fig.101/D Pos.”1”) Engine electrical circuits and connected components are pro- tected by a fuse control unit located within the engine com- partment (fig.101/D Pos.”1”). Remove the box cover to access the fuses. In the event of an electrical malfunction, fuse con- ditions must be verified as the first troubleshooting operation.

  • Page 214: Lighting

    Mod. Agri Farmer Maintenance and Registering lIGhTING — attEntion — Vehicle lighting must always be efficient and functioning pro- IT IS MANDATORy TO uSE ThE I.p.D. to carry out the perly. Proper lighting function must be checked daily. If the ligh- maintenance/control operations.

  • Page 215: Rear Light

    REAR lIGhT (fig.109/D) The rear light is composed of a reverse light (21W) (fig.109/D Pos.”1”), rear red light (5W) (fig.109/D Pos.”2”), a stop light (21W) (fig.109/D Pos.”3”), and a direction indicator (21W) (fig.109/D Pos.”4”), rear fog (21W) (fig.109/D Pos.”5”). To access the bulbs: — Switch off the vehicle and use the battery isolator to cut-out electrical power.

  • Page 216: Preload And Torque Table For Class 1 Nuts And Bolts

    Mod. Agri Farmer Maintenance and Registering pRElOAD AND TORquE TAblE fOR ClASS 1 NuTS AND bOlTS Categories of fine pitch bolts and nuts 10.9 12.9 preload tightening preload tightening preload tightening preload tightening preload tightening preload tightening torque torque torque…

  • Page 217: Preload And Torque Table For Class 2 Nuts And Bolts

    pRElOAD AND TORquE TAblE fOR ClASS 2 NuTS AND bOlTS Categories of wide pitch nuts and bolts 10.9 12.9 tightening tightening tightening tightening tightening tightening preload preload preload preload preload preload torque torque torque torque torque torque 0.10 4874.7 4.24 6093.4 5.30 7312.1…

  • Page 218
    Mod. Agri Farmer Maintenance and Registering TORquE TAblE fOR hyDRAulIC fITTINGS 60° oval insert — bSp thread ThREAD 1/18-28 1/4-19 3/8-19 1/2-14 5/8-14 3/4-14 1”-11 1”1/4-11 1”1/2-11 12-14 14-16 25-28 45-60 55-70 90-110 120-140 170-190 200-245 60° oval insert — METRIC thread…
  • Page 219: Troubleshooting

    Make sure “User Instructions” and “Safety Regulations” have been read and clearly understood before attempting any repair work on the vehicle. This symbol means that the trouble can NOT be remedied without the assistance of an authorised DIECI service repair shop. GROup…

  • Page 220: Trouble Shooting

    Mod. Agri Farmer Maintenance and Registering TROublE ShOOTING GROup TROublE pRObAblE CAuSE REMEDy Level of hydraulic oil insufficient Check the level of hydraulic oil Parking brake on Disengage the brake hyDRAulIC The vehicle does not move TRANSMISSION in any direction.

  • Page 221
    TROublE ShOOTING GROup TROublE pRObAblE CAuSE REMEDy Safety systems have Refer to the chapter entitled been activated “Getting to know the vehicle” Check fuses and Electrical system failure the electrical system Hydraulic oil level Top up in tank insufficient The vehicle will not lift load Relevant hydraulic pump failure Repair or replace pump TElESCOpIC…
  • Page 222
    Inspections and periodic tests, together with maintenance jobs must be carried out by especially employed experts, or by a repair shop authorised by the manufacturer diEci s.r.l. The employer/user of the machine must register the results of the inspections in the Service Register, or have personnel trai-…
  • Page 223
    MAChINE DETAIlS Manufacturer: dieci s.r.l. Model: ………………serial number ……….Year ……Equipment code …………..serial number ……….Year ……Max. capacity [kg]: ……………………………… Equipment code …………..serial number ……….Year ……Max. capacity [kg]: ……………………………… Equipment code …………..serial number ……….Year ……
  • Page 224
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/60…
  • Page 225
    — attEntion — The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by diEci for people’s safety. who must sign the scheduled maintenance report. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 226
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/62…
  • Page 227
    — attEntion — The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by diEci for people’s safety. who must sign the scheduled maintenance report. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 228
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/64…
  • Page 229
    — attEntion — The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by diEci for people’s safety. who must sign the scheduled maintenance report. — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 230
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/66…
  • Page 231
    REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature — attEntion — — attEntion — The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided.
  • Page 232
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/68…
  • Page 233
    REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature — attEntion — — attEntion — The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided.
  • Page 234
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/70…
  • Page 235
    REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature — attEntion — — attEntion — The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided.
  • Page 236
    Mod. Agri Farmer Maintenance and Registering — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/72…
  • Page 237
    ElEctrical diagrams and circuits…
  • Page 238
    Mod. Agri Farmer Wiring diagrams and circuits…
  • Page 239
    BASE SYSTEM KEY — DIA. N°25800-053 — (AGRI FARMER EN15K) NAME DESCRIPTION SHEET A149 Left speaker A150 Right speaker A151 Radio A241 SARL Control box B130 Micro seat B138 Micro inching B139 Micro stop lights B181 Micro drive disconnection B182…
  • Page 240
    Mod. Agri Farmer Wiring diagrams and circuits BASE SYSTEM KEY — DIA. N°25800-053 — (AGRI FARMER EN15K) NAME DESCRIPTION SHEET Fuse +15 light switch (full and dipped bean switch) and stop lights Fuse +15 boom sensors, axle align sensors and negative brake pressure switch…
  • Page 241
    BASE SYSTEM KEY — DIA. N°25800-053 — (AGRI FARMER EN15K) NAME DESCRIPTION SHEET Axle block relay Safety forward gear relay Start anti-repeat control unit Cut off 1 relay 10.1 Lift/extension sensor relay Axle release relay Micro inching relay Intermittence K153…
  • Page 242
    Mod. Agri Farmer Wiring diagrams and circuits BASE SYSTEM KEY — DIA. N°25800-053 — (AGRI FARMER EN15K) NAME DESCRIPTION SHEET S136 Wheels alignment button S137 Start gear S140 Guide lights switch S141 Starting control board S142 Axle block switch S143…
  • Page 243
    BASE SYSTEM KEY — DIA. N°25800-053 — (AGRI FARMER EN15K) NAME DESCRIPTION SHEET X165 CURRENT SOCKET X167 INTERFACE CONNECTOR L. RIGHT DASHBOARD — L. DRIVER POSITION X172 INTERFACE CONNECTOR L. WINDSCREEN WINDER — L. DRIVER POSITION X175 DIODES INTERFACE CONNECTOR X176.S…
  • Page 244
    Mod. Agri Farmer Wiring diagrams and circuits Valid certified copy only…
  • Page 245
    Valid certified copy only…
  • Page 246
    Mod. Agri Farmer Wiring diagrams and circuits Valid certified copy only E/10…
  • Page 247
    Valid certified copy only E/11…
  • Page 248
    Mod. Agri Farmer Wiring diagrams and circuits Valid certified copy only E/12…
  • Page 249
    Valid certified copy only E/13…
  • Page 250
    Mod. Agri Farmer Wiring diagrams and circuits Valid certified copy only E/14…
  • Page 251
    Valid certified copy only E/15…
  • Page 252
    Mod. Agri Farmer Wiring diagrams and circuits Valid certified copy only E/16…
  • Page 253
    Valid certified copy only E/17…
  • Page 254
    Mod. Agri Farmer Wiring diagrams and circuits E/18…
  • Page 255: Hydraulic Circuit

    hydraulic circuit — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 256
    Mod. Agri Farmer Hydraulic Diagrams and Circuits — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 257
    From all liability For damaGe or injury resultinG From such modiFication. to Guarantee your saFety and that oF others, do not modiFy the struc-…
  • Page 258
    Mod. Agri Farmer Hydraulic Diagrams and Circuits — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 259
    — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 260
    Mod. Agri Farmer Hydraulic Diagrams and Circuits — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 261
    — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 262
    Mod. Agri Farmer Hydraulic Diagrams and Circuits — ATTENTION — Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 263
    TECHNICAL DATA AND TECHNICAL FEATURES…
  • Page 264
    Mod. Agri Farmer Technical Data Agri Farmer DIMENSIONS 26.6 28.7 30.7 28.9 30.9 A/A*/A** 360/400*/440** 360/400*/440** 400/440* 360/400*/440** 400/440* 1195 1210 1210 1267 1267 2550 2800 2800 2800 2800 E/E*/E** 3790/3840*/3890** 3940/3990*/4040** 3990/4040* 4037/4087*/4137** 4087/4137* 4490 4670 4670 4720 4720…
  • Page 265
    PERFORMANCE 26.6 28.7 30.7 28.9 30.9 Maximum capacity (kg) 2.600 2.800 3.000 2.800 3.000 Maximum lifting height (m) 5,95 6,35 6,35 8,70 8,70 Maximum horizontal outreach (m) 3,35 3,65 3,65 5,70 5,70 Outreach at maximum height (m) 0,66 0,80 0,80 0,80 0,80 Fork swivelling angle…
  • Page 266: Technical Data

    Mod. Agri Farmer Technical Data MAX 2,8 ton 64° 6,35 60° 5,95 50° 40° 30° 20° 10° 3,65 EN 1459 EN 1459 EN 1459 3,35 MAX 2,8 ton MAX 3,0 ton 70° 64° 6,35 60° 60° 50° 50° 40° 40°…

  • Page 267
    CENTRAL DAShBOARD — INSTRUMENT USE ………………..C/19 ChANGING DISPLAY VISUALISATION ……………………C/82 ChANGING hYDRAULIC OIL AND REPLACING FILTERS — MOD. AGRI FARMER 28.7-28.9-30.7-30.9 …D/22 ChANGING hYDRAULIC OIL AND REPLACING FILTERS — MOD. AGRI FARMER 26.6 ……..D/23 CLEANING AND STORING DIESEL FUEL ………………….B/29 CLEANING ThE CAB ………………………..B/20…
  • Page 268
    Mod. Agri Farmer Alphabetical Index DRIVER’S CAB …………………………..B/6 DRIVING AUThORISATION ……………………….B/7 DUAL REFLECTOR WORKING LIGhT …………………….D/51 DUMP BODY DESCENT (OPTIONAL) ……………………C/60 «E» ECOLOGICAL CONSIDERATIONS ……………………B/30 ELECTRICAL SYSTEM PROTECTION …………………….B/24 ELECTROMAGNETIC INTERFERENCE …………………..B/16 EMERGENCY BUTTON ……………………….C/24 EMERGENCY LIGhTS SELECTOR ……………………C/50 ENGINE BONNET OPENING ……………………..D/15 ENGINE CONTROL UNIT ……………………….D/49…
  • Page 269
    REAR WINDSCREEN WIPER CONTROL ………………….C/50 RECORDING ROUTINE VERIFICATIONS AND MAINTENANCE INTERVENTIONS ……….D/61 REDUCTION GEAR — OIL ChANGE ……………………D/36 REVERSIBLE FAN (OPTIONAL ONLY ON AGRI FARMER 26.6) ……………..C/61 REVOLVING LIGhT SWITCh ……………………..C/54 RIGhT DAShBOARD (STANDARD AND OPTIONAL ELECTRICAL SWITChES, INDICATOR LIGhTS AND CONTROL LEVERS) ..C/21 ROAD TRAVEL (INSTRUCTIONS) ……………………B/14…
  • Page 270
    VEhICLE FUNCTIONS SELECTOR ……………………C/46 VEhICLE IDENTIFICATION ………………………..A/6 VIBRATIONS …………………………..B/16 «W» WASTE DISPOSAL …………………………B/30 WATER DRIVEN PURIFIER (OPTIONAL) ………………….C/77 WATER hEATER (OPTIONAL) ……………………..C/62 WATER/OIL RADIATOR — MOD. AGRI FARMER 26.6 ……………….D/28 WATER/OIL RADIATOR — MOD. AGRI FARMER 28.7-28.9-30.7-30.9 …………..D/26 WORK LIGhT ……………………………D/51…
  • Page 272
    — Via E. Majorana, 2-4 — 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 — Fax . S A T +39 0522 869744 www.dieci.com — E-mail: service@dieci.com…

Dieci Pegasus Operator's Manual

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Pegasus

Via E. Majorana, 2-4

42027 Montecchio Emilia (RE) ITALY

Tel. +39 0522 869611 Fax +39 0522 869744

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Summary of Contents for Dieci Pegasus

  • Page 1
    Pegasus Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869744 ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL www.dieci.com — E-mail: mailbox@dieci.com ON THE MACHINE AT THE OPERATOR’S DISPOSAL…
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    AND MAINTENANCE MANUAL FOR EACH DEVICE OR ATTACHMENT WITH WHICH THIS MACHINE IS RIGGED-OUT. THE LATTER MANUALS ARE WRITTEN BY THE RESPECTIVE SUPPLIERS OR ARE REPRODU- CED IN FULL AND EXACTLY BY DIECI WITH THE SPECIFIC AUTHORISATION OF THE SUPPLIERS: SAID MANUALS MAY BE FURTHER COMPLETED WITH OTHER SPECIFICATIONS WRITTEN BY DIECI.
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  • Page 5: Table Of Contents

    CHAPTER “A” INTRODUCTION, WARRANTY, MACHINE IDENTIFICATION INTRODUCTION …………………………A/3 WARRANTY …………………………..A/4 IDENTIFYING YOUR MACHINE ……………………..A/6 IDENTIFYING THE TELEHANDLER ……………………A/7 DECLARATION OF CONFORMITY ……………………A/9 CHAPTER “B” SAFETY STANDARDS RECOGNISING SAFETY STANDARDS ……………………B/2 GENERAL WARNINGS ……………………….B/3 PROTECTIVE CLOTHING ……………………….B/4 INSPECTING THE MACHINE ……………………..B/4 PREPARING FOR EMERGENCIES ……………………B/5 THE DRIVER’S CAB …………………………B/6 DRIVING LICENCES AND AUTHORISATIONS …………………..B/7…

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    Model E.T. PEGASUS CHAPTER “C” GETTING TO KNOW AND USING THE MACHINE GENERAL WARNINGS ……………………….C/3 IDENTIFYING MACHINE PARTS – FOUR MOVEMENT STABILISERS …………..C/4 IDENTIFYING MACHINE PARTS – EIGHT MOVEMENT STABILISERS …………… C/5 CAB …………………………….C/7 EXTERNAL COMPONENTS ……………………… C/7 INTERNAL COMPONENTS ……………………….
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    REAR WINDSHIELD WIPER CONTROL ………………….C/43 EMERGENCY LIGHTS SELECTOR ……………………C/43 MANUAL ELECTRONIC ACCELERATOR ………………….C/43 MANUAL MECHANICAL ACCELERATOR (PEGASUS 38.16) …………….C/44 BOOM HEAD SOLENOID VALVE SWITCH (OPTIONAL) ………………C/45 BOOM HEAD WORK SPOTLIGHT SWITCH (OPTIONAL) ……………… C/45 INTERNAL CAB VENTILATION ……………………..C/46 AIR RECIRCULATION ……………………….
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    Model E.T. PEGASUS CHAPTER “D” MAINTENANCE AND ADJUSTMENT MAINTENANCE REGULATIONS ……………………..D/3 INTRODUCTION …………………………D/3 RUNNING THE MACHINE IN ……………………..D/4 VIBRATION EMISSION STATEMENT ……………………D/5 MANUFACTURER’S FIRST TEST STATEMENT ………………..D/5 IDENTIFYING MACHINE PARTS — FOUR MOVEMENT STABILISERS…………..D/6 IDENTIFYING MACHINE PARTS — EIGHT MOVEMENT STABILISERS.
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    Dear customer, Congratulations and thank-you for choosing a machine. This handbook has been written so that you can appreciate the qualities of this machine to the full. It is advisable to read this handbook in its entirety before using the machine for the first time. It contains information, advice and important warnings for use, which will help you to exploit the technical advantages of your machine fully.
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  • Page 11: Introduction

    INTRODUCTION WARRANTY IDENTIFYING YOUR MACHINE…

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    SHE IS ADEQUATELY PREPARED FOR ITS USE. ANY USE OTHER THAN THE USE DESCRIBED IN THIS MANUAL IS STRICTLY FORBIDDEN AND DIECI SHALL NOT BE HELD LIABLE FOR ANY DAMAGE TO PEOPLE, OBJECTS OR ANIMALS. WHILE USING THE MACHINE, STRICTLY OBSERVE THE RESPECTIVE…
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    INTRODUCTION The aim of this manual is to provide the operator with instructions for efficient and safe use and maintenance of the telehandler. Following these instructions carefully will allow you to obtain full efficiency and a long working life from your machine, and will help to make your work considerably easier.
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    18 months from the date the machine left rial, manufacture and/or assembly. the manufacturer’s factory (in sales to distributors or dealers). — DIECI reserves the right to judge whether to repair or to replace defective parts. — DIECI shall respond to claims using the means and me- thods it deems most appropriate.
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    — If the fault is not reported in the prescribed way and wi- be sent directly to the DIECI customer service, within 8 thin the established expiry. days of the occurrence of the malfunction.
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    Model E.T. PEGASUS Introduction — Warranty Identifying your machine IDENTIFYING YOUR MACHINE MACHINE MODELS — The Manufacturer offers a range of similar machines with different technical specifications and performances. — When consulting any table or diagram in this manual or on the machine itself, always refer to the model code number for your machine.
  • Page 17: Identifying The Telehandler

    Engine serial number Delivery date…………….Warranty expiry date ………….. NOTE: The telehandlers commercially known as Pegasus are stam- ped with a type-approval code (see the first four numbers stamped on the chassis) Iveco NEF Pegasus 38.16 engine serial N° Axle serial number…

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    Model E.T. PEGASUS Introduction — Warranty Identifying your machine PAGE LEFT INTENTIONALLY BLANK FOR EDITING PURPOSES…
  • Page 19: Declaration Of Conformity

    : Via E. Majorana, 2-4- 42027 Montecchio Emilia (RE), Italy Name and address of the person authorised to compile the technical file: Mr. ENNIO MANGHI DIECI SRL- Via E. Majorana, 2-4 — 42027 Montecchio Emilia (RE), Italy Declares that: The HVL155-type Telescopic Lift (PEGASUS **.21) Serial No. HVL155****…

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  • Page 21: Chapter «B» Safety Standards

    SAFETY STANDARDS…

  • Page 22: Recognising Safety Standards

    Carefully read the safety standards and comply with the recommended precautions to avoid potential dangers and to safeguard your health and safety. The «warning: possible risk» symbols and the «warning words» have been included to highlight situations that DIECI has wanted to underline. This manual must anyway be read and learned in its entirety.

  • Page 23: General Warnings

    GENERAL WARNINGS DIECI shall not be held liable for any damage caused by manoeu- This machine has been designed and constructed to be vres carried out instinctively, by reflex, in a state of panic, in case used as a self-propelled machine, with the operator in the of malfunction, accident, fault, etc., while the machine is in use.

  • Page 24: Protective Clothing

    Model E.T. PEGASUS Safety standards PROTECTIVE CLOTHING INSPECTING THE MACHINE — Always wear garments that are appropriate for the job you have to accomplish. Do not wear loose clothing, ties, chains, belts or other accessories that may become tan- gled in the control levers or other parts of the machine.

  • Page 25: Preparing For Emergencies

    Check the machine is clean PREPARING FOR EMERGENCIES — You must always be prepared in case of a fire or accident. Clean all windows, lights and rear-view mirrors. Remove any mud or waste. Remove any rubbish or dirt from inside the cab, espe- cially around the pedals and controls.

  • Page 26: The Driver’s Cab

    Model E.T. PEGASUS Safety standards THE DRIVER’S CAB — Use appropriate handles and steps to reach the driver’s seat. — CAUTION — Only use the machine if the seat is adjusted properly. — Always face the machine when getting in or out, keeping An incorrect seat adjustment can quickly tire the ope- a tight hold of the machine using the steps and handles.

  • Page 27: Starting The Machine

    AUTHORISATION TO DRIVE THE MACHINE STARTING THE MACHINE — Regardless of the driver’s experience, before starting — CAUTION — the machine, take time to become familiar with the loca- Comply with the legislation in effect in the country tion and function of every control and instrument. where the machine is used.

  • Page 28: Working In Conditions Of Safety

    Model E.T. PEGASUS Safety standards WORKING IN CONDITIONS OF SAFETY — DANGER — DO NOT USE THE MACHINE IF YOU ARE UNDER THE EFFECT OF ALCOHOL, DRUGS OR IF YOU HAVE TA- KEN ANY MEDICATION THAT MAY MAKE YOU DROWSY OR ALTER YOUR PROMPT REACTIONS.

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    — Ensure there is no one at risk while reversing the machine When working on slopes there is a danger that the ma- or rotating the turret. chine can lose balance and roll-over while rotating or ac- — Check the space around the machine before carrying out tivating the work attachments.
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    Remember certain parts protrude beyond the DIECI strongly recommends that the safety regulations dimensions of the cab. employed onsite comply with the local regulations in ef- fect for any type of work carried out near electricity lines.
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    — When changing an attachment, to avoid damaging the — CAUTION — hydraulic fittings switch off the engine and wait a minute to discharge the pressure from the circuit. Always clean Every time the machine is used, ensure any attachments the fittings before fitting another attachment.
  • Page 32: Handling Loads

    There are various options available to improve visibility in lanced and correctly positioned loads to avoid any risk poor light conditions. Please contact your DIECI dealer. of overturning. — IT IS FORBIDDEN to lift or handle loads over the rated ca- — Always insert the forks completely under the load and pacity of the machine or attachment.

  • Page 33: Parking The Machine

    PARKING THE MACHINE — Always park on flat, solid and level ground, where there is no risk of rock falls, landslides or flooding. — Lower the stabilizers on the ground (if the machine has stabilisers). — Completely retract the boom and lower to ground level. — Engage the parking brake.

  • Page 34: Road Use

    Model E.T. PEGASUS Safety standards ROAD USE — In some countries, it is compulsory to have and use a wedge for the wheels when the vehicle is at a standstill. — Ensure your machine complies with local legislation as — CAUTION — regards the presence of a number plate when driving on roads during the day and at night.

  • Page 35: Transporting The Machine

    HOISTING THE MACHINE TRANSPORTING THE MACHINE — Disassemble any attachments from the machine. — Before transporting the machine, ensure that the rules and regulations of every area the machine will travel — Completely retract and lower the boom. through are complied with. — When the machine is in position, engage the parking — Disassemble any attachments from the machine.

  • Page 36: Electromagnetic Interference

    Model E.T. PEGASUS Safety standards ELECTROMAGNETIC INTERFERENCE CARRYING OUT MAINTENANCE WORK SAFELY — Some machines can be equipped with electronic com- — Do not leave tools or other items lying around the ponents whose function can be influenced by electroma- workplace.

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    — Do not carry out any maintenance while the engine is run- ning. If it is necessary to carry out maintenance work while the engine is running, seek the assistance of at least two workers and proceed as follows: One person must remain seated in the driver’s seat, ready to switch off the engine at any moment.
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    THIS OPERATION CAN ONLY BE CARRIED OUT BY AU- THORISED PERSONNEL. — CAUTION — — Only use the lubricants indicated by DIECI, never use BEWARE OF BURNS; THE ENGINE OIL OF THE REDUC- used lubricants. TION GEARS AND THE HYDRAULIC SYSTEM, AS WELL AS THE PIPES, ENGINE AND OTHER COMPONENTS BECOME VERY HOT WHEN THE MACHINE IS IN USE.
  • Page 39: Storing The Machine/Prolonged Inactivity

    — To repair any small defects on the bodywork, ask your Check the level of the coolant in the radiator. DIECI dealer for tins of touch up paint. Ensure all the Check the various oil levels. stickers are present; replace any stickers that are lost or Assemble a fully charged battery.

  • Page 40: Cleaning The Windows

    Model E.T. PEGASUS Safety standards CLEANING THE WINDOWS — The cab windows, headlamps and rear-view mirrors must be washed frequently with soapy water. — After you have cleaned these components, dry carefully. Do not leave any stains or halos that may limit or distort the operator’s view.

  • Page 41: Fire Prevention

    — CAUTION — Stop the machine immediately if an alarm lights up in the cab. Contact your DIECI service centre and do not operate the machine until the fault has been repaired. — Before every work cycle, ensure there are no leaks from the machine;…

  • Page 42: Batteries

    Model E.T. PEGASUS Safety standards BATTERIES — Do not overturn or tilt the battery to avoid acid leakage. — Charge the battery in a well-ventilated place and AL- WAYS disconnect the power supply before disconnec- ting the terminals. — Always use a voltmeter or a densimeter to check the battery charge.

  • Page 43: Starting Up With Auxiliary Batteries

    STARTING UP WITH AUXILIARY BATTERIES — Do not charge damaged batteries. Danger of explosion. — Do not charge a hot battery. Danger of explosion. — A battery is completely charged if at a constant tempe- — CAUTION — rature, the density of the electrolyte and the measured Two adequately trained and qualified people are requi- voltage at the poles does not increase within 2 hours.

  • Page 44: Electrical System Overload Protection

    Model E.T. PEGASUS Safety standards Connecting the cables and starting the engine ELECTRICAL SYSTEM OVERLOAD PROTECTION 1. Ensure the ignition key is in position “O”. — CAUTION — 2. Connect the positive poles “+” on the two batteries “A”. Burnt fuses must be replaced with another fuse of the 3.

  • Page 45: Tyres

    Inflating or working on the tyres can be dangerous. Whenever possible, specialised personnel must be emplo- — Only use original DIECI nuts to tighten the wheels. If you yed to work on or install tyres. In any case, to avoid serious lose even just one nut, contact a DIECI service centre.

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    TED. USE A SAFETY CAGE. Remove the safety support and lower the telehandler — Do not inflate any tyres over the pressure indicated by DIECI. with the jack. If the bead does not settle on the rim when this pressure…
  • Page 47: Storing Dangerous Fluids

    STORING DANGEROUS FLUIDS — Handle fuels carefully; they are highly inflammable. If fuel is ignited, there may be an explosion and/or fire. — Beware of the fumes and vapours produced by chemical products. Do not inhale. — Do not inhale combustion fumes. — Ensure these chemical products are not dispersed in the soil, sewers or surface water.

  • Page 48: Diesel

    If there are any fuel leaks due to breakages, stop the leak the fuel. The formation of paraffin prevents the fuel from as soon as possible and contact a DIECI service centre. passing through the filter. — CAUTION — AVOID INHALING DIESEL VAPOURS;…

  • Page 49: Cleaning And Storing Diesel Fuel

    CLEANING AND STORING DIESEL FUEL 6. Fuel barrels (see the figure below) must be stored under cover to prevent water seepage. The barrels should also be tilted slightly, to allow any water to drain off the upper It is essential the fuel is kept clean. rim.

  • Page 50: Ecological Considerations

    Model E.T. PEGASUS Safety standards ECOLOGICAL CONSIDERATIONS WASTE DISPOSAL — CAUTION — A few helpful recommendations are listed below. Find out about the current standards and legislation in effect in your country. Ask suppliers of lubricating oils, fuels, antifreeze pro- ducts, detergents, etc.

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  • Page 52: Checking The Wind Speed

    — CAUTION — DIECI telehandlers can be used in wind speeds up to 45 Km/h equal to 12.5 m/s (no. 6 of the Beaufort scale) measured at ground level.

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    — CAUTION — On request, DIECI can provide enlarged base supports. EXTENSION PRESSURE (KG/CM) 13 mt…
  • Page 54: Safety Devices

    Model E.T. PEGASUS Safety standards SAFETY DEVICES The machine is equipped with a number of safety devices (proximity switches, micro-switches, and load monitoring devices) to safeguard against incorrect manoeuvres or carelessness. The location of safety devices inside the cab (fig.7/B) Seat microswitch (fig.7/B)

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    The location of machine safety devices Lowered foot microswitch. Machine with two movement stabilisers. (fig.8/B — Pos.“1”) (fig.8/B) Beam completely extended and foot lowered microswitch. Machine with eight movement stabilisers (fig.9/B — Pos.“1”) (fig.9/B) Turret aligned with chassis proximity switch (fig.10/B — Pos.“1”) (fig.10/B) Turret rotation locking pin enabled proximity switch.
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    Model E.T. PEGASUS Safety standards Boom descent limit microswitch. (fig.13/B — Pos.“1”) Boom ascent limit microswitch. (fig.13/B — Pos.“2”) (fig.13/B) Cab emergency exit (rear cab window). (fig.14/B) (fig.14/B) Check valve on all hydraulic cylinders. (fig.15/B — Pos.“1”) (fig.15/B) Safety rod for boom support.
  • Page 57: The Driver’s Cab

    IT IS FORBIDDEN to open the window completely while the machine is being used; there is a shearing hazard between the boom and chassis. — CAUTION — IF THE CAB HAS ANY VISIBLE DAMAGE, CONTACT AN AUTHO- RISED DIECI SERVICE CENTRE OR WORKSHOP TO REPLACE. B/37…

  • Page 58: Load Tables

    Model E.T. PEGASUS Safety standards LOAD TABLES — CAUTION — CHECK THE LOAD TABLES OF YOUR MACHINE IN CHAPTER «H» — TECHNICAL INFORMATION SHEETS The Safe Working Load -SWL of these machines depends on their extension range and boom angle.

  • Page 59: Using The Load Tables And Boom Indicators

    USING THE LOAD TABLES AND BOOM INDICATORS — CAUTION — For your own safety and the integrity of the machine, comply with the information provided below. The load tables regarding your machine are in the notebook in the cab. — CAUTION — The limits indicated in the load tables refer to the machine at a halt on wheels or stabilizers and on level ground.

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    Model E.T. PEGASUS Safety standards When you know the weight of the load, consult the load table (see the machine technical information sheets in chapter “H“ ) and find the section indicating the weight immediately above. Example: in the example load table (fig.20/C), the weight of the load is 0.9 tons, thus find the 1.0 ton section (fig.20/C Pos.”A”).
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    Notebook with essential data (fig.21/B — Pos.“1”) — A : cover page — B : gear change page — C : tyre inflation pressure page — D : main safety standards page — E : road circulation page — F : key to symbols page (front) — G : key to symbols page (back) — H : load capacity diagrams (fig.21/B)
  • Page 62: Handling Loads

    Model E.T. PEGASUS Safety standards HANDLING LOADS Lifting a load off the ground 1. Slowly approach the load to lift with the boom completely retracted and the forks in a horizontal position at the height of the lifting point. Keep the forks raised high enough to avoid contact with the ground.

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    Lifting loads from high up 1. Ensure the forks can be easily inserted under the load. 2. Slowly and cautiously drive the machine perpendicularly towards the load with horizontal forks. 3. Always remember to maintain the distance necessary to in- sert the forks under the load between the pile and the ma- chine.
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    Model E.T. PEGASUS Safety standards Placing loads in high places 1. Place the load in the carrying position in front of the pile. 2. Raise and extend the boom until the load is above the pile. If necessary, advance the machine towards the pile very slowly and with the utmost care.
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    Picking up a round load — Tilt the forks forwards and extend the telescopic boom. While inserting the forks under the load, turn the fork holder plate backwards to allow the load to slide. If ne- cessary, secure the load with wedges. — CAUTION — Always comply with the centre of gravity of the load, tilt the forks enough to ensure stability and to avoid…
  • Page 66: Safety Stickers

    Model E.T. PEGASUS Safety standards SAFETY STICKERS Safety stickers have been applied to the machine in the indicated positions. The aim of the safety stickers is to provide a guide for your and others’ safety. Before using the machine, check the contents and position of the stickers by walking around the ma- chine with this manual in your hands.

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    BAR 8,0 BAR 8,0 BAR 8,0 BAR 8,0 B/47…
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    Model E.T. PEGASUS Safety standards Safety stickers and where they are located. Located in the cab on the right side window (fig.28/B): — DANGER: Keep all persons at a safe distance from the machine before and during starting loading operations.
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    Use and maintenance stickers. On the rear window (fig.34/B) Shows the direction in which to remove the locking pin that prevents the window from being opened completely On the rear window (fig.35/B) (fig.34/B) (fig.35/B) Indicates the emergency exit On the left of the dashboard (fig.36/B) AXA 1492 Indicates that the seat belts have to be fastened when using DEXTRON 2…
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  • Page 71: Getting To Know And Using The Machine

    GETTING TO KNOW AND USING THE MACHINE — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

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    Model E.T. PEGASUS Getting to know and using the machine ANY MODIFICATION TO THE MACHINE REQUIRES A NEW TEST TO CHECK CONFORMITY WITH THE “ ” MACHINE DIRECTIVE 98/37. THIS ALSO APPLIES IN CASE OF REPAIRS WITH NON-ORIGINAL SPARE PARTS.
  • Page 73: General Warnings

    GENERAL WARNINGS — CAUTION: The machine may only be used by skilled and trained per- — CAUTION: sonnel who have read this manual. If the machine is driven on roads, the operator must have a valid driver’s licence The operator must use the machine and all its controls only pursuant to the regulations in effect in the country where the when properly seated in the driver’s seat.

  • Page 74: Identifying Machine Parts — Four Movement Stabilisers

    Model E.T. PEGASUS Getting to know and using the machine IDENTIFYING MACHINE PARTS – Four movement stabilisers (Pegasus 70.11, 60.16, 30.16, 40.17, 38.16) Machine left side 10 11 1. Cab 11. Toolbox 2. Telescopic boom 12. Hydrostatic system oil filter 3.

  • Page 75: Identifying Machine Parts — Eight Movement Stabilisers

    IDENTIFYING MACHINE PARTS – Eight movement stabilisers (Pegasus 45.19, 45.21, 50.21, 40.25) Machine left side 10 11 1. Cab 11. Toolbox 2. Telescopic boom 12. Hydrostatic system oil filter 3. Attachment holder plate 13. Hydraulic oil tank 4. Front left stabiliser 14.

  • Page 76
    Model E.T. PEGASUS Getting to know and using the machine Machine with four movement stabilisers Machine with eight movement stabilisers (Pegasus 70.11, 60.16, 30.16, 40.17, 38.16) (Pegasus 45.19, 45.21, 50.21, 40.25) Front view Front view 1. Front right stabiliser 1. Front right stabiliser 2.
  • Page 77: Cab

    (Pegasus four and eight movement stabilisers) External components Openable roof. Left rear-view mirror Front windscreen wiper Cab door. Door upper window. Door handle. Rear window / Emergency exit Rear windshield wiper Revolving light air inlet Internal components Seat. Door handle.

  • Page 78: Getting In And Out Of The Cab

    Model E.T. PEGASUS Getting to know and using the machine GETTING IN AND OUT OF THE CAB Before getting in the cab, ensure your hands and shoes are clean and dry to avoid slipping and falling. Only use the grips (fig.1/C Pos.“1”, “2” and “3”) to access the cab.

  • Page 79: Opening The Cab Door Window

    OPENING THE CAB DOOR WINDOW (fig.3/C Pos.“1”) — To open, lower the grip turning it clockwise (fig.3/C Pos. “2”). — To fasten the window so it stays open, press lightly to secure the window in the catch (fig.3/C Pos.“3”). — Press the button inside the cab (fig.3/C Pos.“4”) to relea- se the window and close it.

  • Page 80: Roof

    Model E.T. PEGASUS Getting to know and using the machine ROOF (fig.5/C) To open the roof, grip the handles (fig.5/C Pos. “1” and “2”) and push upwards and rotate (fig.5/C Pos.“A”). The completely turned handles will hold the roof in position.

  • Page 81: Courtesy Compartment

    COURTESY COMPARTMENT (fig.9/C Pos.“1”) — Located behind the seat. (fig.9/C) TECHNICAL DOCUMENT COMPARTMENT (fig.10/C Pos.“1”) All technical documentation must be kept in its compartment inside the cab door (fig.10/C Pos.“1”). The use and maintenance manual and the spare parts cata- logue must always be available inside the machine in case they need to be consulted.

  • Page 82: Seat

    Getting to know and using the machine SEAT (fig.12/C) DIECI supplies various types of seat model depending on customer requirements. The machine is equipped with a “dead man” safety system, featuring an electric microswitch in the driver’s seat. The microswitch is located inside the cu- shion where the driver is seated (fig.12/C Pos.“A”).

  • Page 83: Seat Belts

    — To adjust the inclination of the backrest, act on lever “F” (fig.14/C) and force the backrest with your back; it will automatically adapt to your anatomic features. — To adjust the lumbar cushion act on knob “G” (fig.14/C) behind the backrest. — To adjust the inclination of the armrests, turn knob “I”…

  • Page 84: Instruments Inside The Cab

    Model E.T. PEGASUS Getting to know and using the machine INSTRUMENTS INSIDE THE CAB (fig.16/C) (fig.16/C) Dashboard with air vents Ignition key Adjustable steering column. Machine function selector Right-side dashboard Load monitoring display Steering wheel adjustment lever Left-side dashboard Turret/boom movement joystick Spirit level “INCHING”…

  • Page 85: Instrument Cluster Pilot Lights

    INSTRUMENT CLUSTER PILOT LIGHTS (fig.17/C) (fig.17/C) High beam headlights pilot light Front axle alignment pilot light (blue) (yellow) Direction indicator pilot light Rear axle alignment pilot light (green) (yellow) Glow plug preheat pilot light Turret and chassis aligned exactly pilot light (yellow) (green) Blocked air filter pilot light…

  • Page 86: Instrument Cluster — Using The Instruments

    Model E.T. PEGASUS Getting to know and using the machine INSTRUMENT CLUSTER – USING THE INSTRUMENTS (fig.18/C) (fig.18/C) Fuel level indicator Engine water temperature indicator The fuel level pointer indicates the amount of diesel in the In normal use, the temperature pointer moves from the bot- fuel tank.

  • Page 87: Right-Side Dashboard — Switches And Function Selectors

    RIGHT-SIDE DASHBOARD – SWITCHES AND FUNCTION SELECTORS (fig.19/C) (fig.19/C) Parking brake switch Internal cab fan selector (red) Revolving light switch “I” gear switch (yellow) (red) Front windscreen wiper switch “II” gear switch (green) (red) Rear windshield wiper with washer Emergency lights switch spray switch (red) (green)

  • Page 88
    Model E.T. PEGASUS Getting to know and using the machine RIGHT-SIDE DASHBOARD – SWITCHES AND FUNCTION SELECTORS (fig.20/C) (fig.20/C) — CAUTION: C/18 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 89: Right-Side Dashboard — Switches — Selectors — Pushbuttons

    RIGHT-SIDE DASHBOARD – SWITCHES – SELECTORS — PUSHBUTTONS Stabiliser switch Anti roll-over device — 3B6 REAR right/left Beam/foot selector Machine function selector Only with 8-movement stabilisers (forks/basket/winch) Selector to select machine fun- Rear axle oscillation lock switch ctions controlled from onboard the machine or using radio control Machine levelling switch Steering type selector…

  • Page 90: Ignition Switch

    If the engine does not start within 5 seconds, retry at regular 15-second intervals to avoid overloading the starter motor. If it is not possible to start the engine, consult the “Maintenan- ce” chapter in this manual or contact a DIECI service centre. — CAUTION: C/20…

  • Page 91
    If this is not the case, consult the “Maintenance” chapter in this manual or contact a DIECI service centre. During the first 10 minutes of use drive at low speed and lift loads slowly to allow the engine and the hydraulic oil to warm up.
  • Page 92: Dashboard Levers

    Model E.T. PEGASUS Getting to know and using the machine DASHBOARD LEVERS Forward/reverse gear selection lever This lever “1” (fig.23/C) allows you to change gear and sound the horn. The pilot lights showing in which the direction the ma- chine is travelling light up on the instrument panel (fig.24/C po- sition “F-R”).

  • Page 93: Multifunction Lever

    MULTIFUNCTION LEVER Direction indicators — Pull the lever towards you to indicate a right turn (fig.25/C Pos.“R”). — Push forwards to indicate a left turn (fig.25/C Pos.“L”). The indicators only function when the ignition switch is in the ‘instruments on’ position (fig.22/C Pos.“1”). A pilot light in the instrument cluster signals that the indica- tors have been enabled.

  • Page 94: Pedals

    Check that both lights function on a regular basis. — CAUTION: If the pedal is not used very often, check regularly that it fun- ctions properly. If there are any problems, contact a DIECI service centre. “INCHING” pedal (fig.27/C Pos.“3”) This pedal allows the machine to advance with slow and preci- se movements even when the engine is running at high speed.

  • Page 95: Parking Brake

    9. The test should not last for more than 20 seconds. 10. If the machine moves during the test, the brake must be checked at a DIECI service centre. — CAUTION: If there is a parking brake malfunction, do not use the machine.

  • Page 96: Fast/Slow Gear Switch

    Model E.T. PEGASUS Getting to know and using the machine FAST/SLOW GEAR SWITCH (fig.30/C Pos.“A” and “B”) The machine features a two-speed mechanical gear (fast/ slow gear) for site or road use. To change gear: — Slow down and bring the machine to a complete stop.

  • Page 97: Emergency Button

    EMERGENCY BUTTON (fig.32/C Pos.“1”) The emergency button switches off the engine and blocks boom movements. — Press the head of the mushroom shaped button to ena- ble the emergency response. — Turn in the direction of the arrow on the head of the but- ton to disable the emergency response.

  • Page 98: Levelling The Front Differential Axle

    The rear axle oscillation lock must be enabled when the ma- chine is used without stabilisers. ATTENTION THE LEVELLING OF THE FRONT DIFFERENTIAL AXLE IS NOT PRESENT ON THE PEGASUS 38.16 (fig.34/C) — CAUTION: C/28 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 99: Rear Differential Axle Oscillation Lock

    REAR DIFFERENTIAL AXLE OSCILLATION LOCK (fig.35/C Pos.“1”) When the rear axle is locked (fig.35/C Pos.“1”), this prevents the machine from oscillating during the rotation of the ma- COBO 02.246 chine on two wheels function. Oscillations can cause the load to be dropped or the machine to roll-over. — CAUTION: Before engaging the oscillation lock, ensure the machine has been levelled correctly using the spirit level in the cab (fig.37/C…

  • Page 100: Turret Rotation Locking Pin

    Model E.T. PEGASUS Getting to know and using the machine TURRET ROTATION LOCKING PIN (fig.39/C) The turret rotation locking pin is used to block the turret when it is aligned with the lower chassis. The pin is located on the right side of the machine (fig.39/C Pos “1”).

  • Page 101: Stabilisers

    STABILISERS The use of stabilisers improves machine stability during lifting operations. When the machine is positioned on the stabilisers, refer to the load diagrams. The load control panel is able to detect automatically whe- ther the machine is operating on tyres or stabilisers. — CAUTION: The machine is type-approved to work on all four completely or partially extended stabilisers.

  • Page 102: Positioning The Four Movement Stabilisers

    Model E.T. PEGASUS Getting to know and using the machine POSITIONING THE FOUR MOVEMENT STABILISERS (Pegasus 70.11, 60.16, 30.16, 40.17, 38.16) To enable the stabilisers act on the lever/selector (fig.45/C Pos.“1”), the desired stabiliser switch (fig.45/C Pos.“2”, “3”, “4” and “5”) and the stabiliser switch (fig.46/C Pos.“A”).

  • Page 103: Positioning Eight Movement Stabilisers

    POSITIONING EIGHT MOVEMENT STABILISERS. (Pegasus 45.19, 45.21, 50.21, 40.25) To enable the stabilisers act on the lever/selector (fig.48/C Pos. “1”), the beam or stabiliser selector (fig.48/C Pos. “6”), the desired stabiliser switch (fig.48/C Pos. “2”, “3”, “4” and “5”) and the stabiliser switch (fig.49/C3 Pos.“A”).

  • Page 104: Joystick (Standard

    Model E.T. PEGASUS Getting to know and using the machine JOYSTICK (STANDARD) Electro hydraulic proportional power control with joystick (fig.51/C Pos.“1”) The telehandler is equipped with an electro hydraulic power control located to the right of the operator (fig.51/C Pos.“1”) The power control activates the following operations: •…

  • Page 105: Double Joystick (Optional

    DOUBLE JOYSTICK (OPTIONAL) Electro hydraulic proportional power control with two joysticks (optional) The telehandler can be equipped with 2 electro hydraulic power controls, one positioned on the left (fig.53/C Pos.“1”) and one on the right (fig.53/C Pos.“2”) of the operator. In machines equipped with two joysticks the left joystick hol- der armrest is mobile, to ease getting in and out of the cab.

  • Page 106: Machine Function Selector

    Do not assemble any attachments other than the attach- ments recommended by DIECI. — CAUTION: Only use original DIECI attachments. DIECI shall not be held liable for any damage to the machine, things or people caused by the use of non-original attachments.

  • Page 107: Anti Roll-Over Device

    ROLL-OVER DEVICE MANUAL WHICH HAS BEEN put them right as soon as possible by contacting an authori- INTEGRATED INTO THIS MANUAL. sed workshop or the DIECI service centre. — CAUTION: C/37 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 108: Limiting Device Exclusion

    Danger of rolling over. — CAUTION — DIECI shall not be held liable if the operator knowingly or unknowingly uses button “A” (fig.59/C) incorrectly to exclude the safety devices.

  • Page 109: Radio Control (Optional

    RADIO CONTROL (optional) (fig.60/C Pos.“1”) If assembled on the machine, the boom can be operated using the radio control. The radio control allows you to remo- te control every boom movement and turret rotation doubling the cab controls. The following movements can be carried out using the radio control: •…

  • Page 110: Steering Selector

    Model E.T. PEGASUS Getting to know and using the machine STEERING SELECTOR (fig.63/C Pos “1”) Turn the selector (fig.63/C Pos.“1”) to obtain 3 types of steering: Normal steering — (fig.65/C Pos “A”) This type of steering allows front steering only.

  • Page 111: Wheels Alignment Selector

    WHEELS ALIGNMENT SELECTOR (fig.66/C Pos.”3”) The selector (fig.66/C Pos.”3”) enables the front and rear wheels signal device aligned with the frame. Te optical signal is given via two LEDs on the dashboard. the LED “1” (fig.67/C) signals the alignment of the front axle wheels, the LED “2”…

  • Page 112: Revolving Light Switch

    Model E.T. PEGASUS Getting to know and using the machine REVOLVING LIGHT SWITCH The revolving light must be positioned above the driver’s cab (fig.69/C Pos.“1”) and must always be switched on du- ring site and road use. COBO 02.246 — Position the revolving light on the driver’s cab (fig.69/C Pos.“1”).

  • Page 113: Front Windscreen Wiper Control

    FRONT WINDSCREEN WIPER CONTROL (fig.72/C Pos.“1”) — Act on the switch to enable the control (fig.72/C Pos.“1”). — The first click enables the first speed (slow). — The second click enables the second speed (fast). A pilot light will light up on the selector to indicate the device is switched on.

  • Page 114: Manual Mechanical Accelerator (Pegasus 38.16

    Model E.T. PEGASUS Getting to know and using the machine MANUAL MECHANICAL ACCELERATOR (PEGASUS 38.16) (fig.74/C Pos.”1”) Allows to accelerate the engine revs and keep them con- stant without pressing the accelerator pedal. To activate the accelerator: — Pull the lever towards yourself to increase the engine revs.

  • Page 115: Boom Head Solenoid Valve Switch (Optional

    BOOM HEAD SOLENOID VALVE SWITCH (OPTIONAL) (fig.75/C Pos.“1”) The switch is only installed if the solenoid valve is present on the boom head (fig.75/C Pos.“2”). With the adoption of the solenoid valve, it is possible to have the hydraulic controls doubled on the boom head. — Press the button (fig.75/C Pos.“1”) to supply current to the solenoid valve, which will divert the flow of oil.

  • Page 116: Internal Cab Ventilation

    Model E.T. PEGASUS Getting to know and using the machine INTERNAL CAB VENTILATION To enable the fan, turn the selector (fig.78/C Pos.“1”) clockwise. The clicks represent respectively: — Off (fig.78/C Pos.“A”). — First speed (fig.78/C Pos.“B”). — Second speed (fig.78/C Pos.“C”).

  • Page 117: Air Recirculation

    AIR RECIRCULATION While the fan in the cab is switched on, it is possible to enable the air recirculation function by acting on the relative vent (fig.81/C Pos.“1”). — Turn lever “2” (fig.81/C) towards the right side of the machine to enable air recirculation; part of the air will be drawn from inside the cab, reducing the amount of air taken from outdoors.

  • Page 118: Retracting The Boom

    Model E.T. PEGASUS Getting to know and using the machine RETRACTING THE BOOM Retracting the boom manually. — CAUTION — These procedures must be carried out by two quali- fied and expert operators with the authorisation of the Safety Manager.

  • Page 119: Telescopic Boom Recovery Pegasus 38.16

    TELESCOPIC BOOM RECOVERY PEGASUS 38.16 Telescopic boom recovery with manual system — ATTENTION — These operations must be performed by two operators that are qualified, expert and authorised by the Safety Manager. 1. Extract the movements execution lever, insert it into its seat on the distributor (fig.87 Pos.”A”-”B”-”C”).

  • Page 120: Towing The Machine

    Model E.T. PEGASUS Getting to know and using the machine TOWING THE MACHINE The machine may only be towed in an emergency at low speed (max 4 km/hour) and over short distances (max 500 m). The procedure is as follows: — Place the gear in neutral.

  • Page 121
    Putting the gear in neutral Instructions — Switch off the engine. — Turn the lever (fig.91/C Pos.“1”) on the hydraulic cock to- wards the centre of the machine until it is closed. The cock is under the machine in the centre near the reduction gear. — Use a screwdriver to position the gear selector pin (fig.92/C Pos.“2”) in neutral (at half way).
  • Page 122
    Model E.T. PEGASUS Getting to know and using the machine Disengage the parking brake with the engine off negative (Pegasus 38.16) 1° Position a screwdriver as in the figure (fig.94/C). 2° Use a rubber mallet to strike the handle of the screwdriver.
  • Page 123: Catalytic Purifier (Optional

    300 working hours: drain off the water and clean the inside for a few minutes with a pressuri- sed jet. DIECI also provides the additive TAM which, added to the water at every change, helps to keep the purifier clean.

  • Page 124
    Model E.T. PEGASUS Getting to know and using the machine PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES — CAUTION: C/54 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 125: Instrument Cluster

    GETTING TO KNOW AND USING THE MACHINE INTEGRATED DEVICES “INSTRUMENT CLUSTER” — CAUTION: C/55 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 126
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices ANY MODIFICATION TO THE MACHINE REQUIRES A NEW TEST TO CHECK CONFORMITY WITH THE “ ” MACHINE DIRECTIVE 98/37. THIS ALSO APPLIES IN CASE OF REPAIRS WITH NON-ORIGINAL SPARE PARTS.
  • Page 127
    INSTRUMENT CLUSTER (fig.100/C) (fig.100/C) Main beam headlights pilot light Front axle alignment pilot light (blue) (yellow) Direction indicator pilot light Rear axle alignment pilot light (green) (yellow) Glow plug preheat pilot light Turret and chassis aligned exactly pilot light (yellow) (green) Blocked air filter pilot light Turret rotation locking pin inserted pilot light…
  • Page 128
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices LIQUID CRYSTAL DISPLAY The following functions are displayed: — Hour counter (6 figures including one decimal and an hourglass) (fig.101/C Pos.“C”). — Clock (4 figures) (fig.101/C Pos.“A”). — Tachymeter (3 figures including one decimal, plus km/h, m/h and mph) (fig. 101/C Pos.“C”).
  • Page 129: Push Buttons

    (fig.102/C) PUSH BUTTONS There are two integrated push buttons on the panel. During normal use the two push buttons have the same function. — Pushbutton “1” (fig.102/C) to change the information on the display. — Pushbutton “2” (fig.102/C) to change the information on the display. Changing the information on the display Press button “1”…

  • Page 130: Instrument Cluster: Initial Check Up Of The Instruments

    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices INSTRUMENT CLUSTER: INITIAL CHECK UP OF THE INSTRUMENTS When the instrument cluster is switched on, several pilot lights, the buzzer and every display segment come on for 1.5 seconds.

  • Page 131
    GENERAL ALARM LED The emergency indicator light/general alarm occur: — in the event of engine error (electronic engine only) — if one of the indicator lights indicated in the table below should switch on — in the event of engine overrevving — in the event of the anti-tipping system using By-Pass button.
  • Page 132
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices Engine errors (electronic engine only) Engine errors are signalled by the general alarm pilot light accompanied by an acoustic alarm (buzzer) that lasts for 1.5 seconds and an error code is displayed on the LCD (fig.105/C Pos.“3”). The error is displayed until the operator presses but- ton “1”…
  • Page 133
    Below is an example of scrolling error messages on the display. Vkmip/h (fig.106/C) Vkmip/h Vkmip/h (fig.107/C) If there are any display errors, the last display appears with the word “ESC”. — CAUTION: C/63 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 134: Service

    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices SERVICE When the machine needs to be serviced, the letter “S” is displayed on the LCD (fig.108/C Pos.“2”) with the corresponding servi- ce hours (fig.108/C Pos.“1”). This will only be displayed for 10 seconds when the dashboard is switched on. The letter “S” will flash.

  • Page 135: Error List

    ERROR LIST (electronic engine only) Display Type Component Description CODE Diagnostic Throttle Position Sensor data erratic intermittent or incorrect Diagnostic Throttle Position Sensor Voltage above normal or shorted high Voltage above normal or shorted high Diagnostic Secondary throttle position sensor Diagnostic Throttle Position Sensor Voltage below normal or shorted low…

  • Page 136
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices data incorrect Diagnostic Engine software Diagnostic SAE J1939 data link Abnormal update Solenoid Current Low Diagnostic Turbo Wastegate Diagnostic Turbo Wastegate Solenoid Current High Turbo Wastegate not responding…
  • Page 137
    High Temperature Event Exhaust Event Fuel Rail pressure sensor Low Fuel Rail Pressure High Fuel Rail Pressure Event Fuel Rail pressure sensor Event Intake Manifold pressure sensor Low Intake Manifold Pressure High Intake Manifold Pressure Event Intake Manifold pressure sensor Diagnostic Intake Manifold pressure sensor Pressure Abnormal Rate of Change…
  • Page 138
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES — CAUTION: C/68 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 139: 3B6 — Load Limiting Device

    “3B6 – LOAD LIMITING DEVICE” — CAUTION: C/69 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 140
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES — CAUTION: C/70 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 141: General Information

    GENERAL INFORMATION The MidMac-ST02 system is a load limiting device for telehandlers in the Pegasus series. Its main specifications are: • Limiting device manager pursuant to standards ISO13000 and EN280 • Black Box and alarm management with 500 storable events LAYOUT Ref.

  • Page 142: Display

    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices DISPLAY Operator panel Load condition % and alarms 1. The LCD bar on the alphanumeric display indicates the percentage of the load that is being lifted compared to the maximum load allowed in the working conditions.

  • Page 143: Main Work Data

    MAIN WORK DATA 8. WEIGHT OF THE RAISED LOAD Graphic symbol below: (ACT) Reading in “Tons” with one decimal 9. MAXIMUM LOAD ALLOWED in the present machine configuration. Graphic symbol below: (MAX) Reading in “Tons” with one decimal 10. WORK RADIUS (measurement of the distance from the centre of the swing gear to the projection of the load application point). Graphic symbol below: (R) Reading in “Metres”…

  • Page 144: Complementary Work Data Readings

    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices COMPLEMENTARY WORK DATA READINGS 48.5 Press “ENTER” once for a few seconds to display the values regarding complementary readings. After this the display returns to the main ACT, MAX, and R readings.

  • Page 145: Attachment And Operating Mode Display

    ATTACHMENT AND OPERATING MODE DISPLAY The operating mode setting (OM) is automatic because selected by external microswitches. On the normally displayed main page, the Selected Attachment Table (T) and the Operating Mode (OM) of the machine are displayed in the highlighted area in the form of numbers.

  • Page 146: Attachment And Operating Mode Selection

    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices UNENCODED DISPLAY OF ATTACHMENTS AND OPERATING MODES To better understand work conditions, or the operating mode (OM) and the attachment (Tool) (t), they can be displayed in text form: press INDEX.

  • Page 147: Self-Diagnostics And Alarm Messages

    SELF-DIAGNOSTICS AND ALARM MESSAGES The limiting device is provided with a self-diagnosis system that detects transducer malfunctions, cable breakages and internal electronic malfunctions. When a fault is detected, the limiting device goes into safety mode blocking any dangerous manoeuvres and at the same time the display panel shows the LCD bar at the bottom of the scale.

  • Page 148: Diagnostics Displays

    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices DIAGNOSTICS DISPLAYS The diagnostics functions are always accessible without the need for a password. From the main screen, press ENTER to enter diagnostics mode. Then scroll forwards or backwards to select the desired page.

  • Page 149: Midac Alarms

    MIDAC ALARMS Alarm code Description Non-congruent memory data Angle transducer 1 reading less than the minimum value Angle transducer 1 reading more than the maximum value Extension transducer 1 reading less than the minimum value Extension transducer 1 reading more than the maximum value Extension 1 reading in metres less than the minimum value Extension 1 reading in metres more than the maximum value Pressure transducer reading in the main cylinder…

  • Page 150
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices Alarm code Description Pressure transducer reading in the compensator cylinder (rod side) less than the minimum value. Pressure transducer reading in the compensator cylinder (rod side) more than the maximum value.
  • Page 151: Appendix: Wiring Diagrams

    APPENDIX: WIRING DIAGRAMS IDR1 DIAGNOSTICS CAN-BUS LINE LIMITER DIAGNOSTICA LINEA CAN-BUS LIMITATORE CONNECTOR CONNETTORE 9C. VASCHETTA FEMMINA Ref. Quantity Title / Name Main Unit Midac Display indicator Cable Reel Pressure Transducer Pressure Ansducer Connector — CAUTION: C/81 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 152: Alarms

    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices ALARMS E2prom alarms These alarms indicate that the system has detected that one or more data stored in the E2PROM parameter area is/are corrupt. Possible causes: • The system has not been programmed yet •…

  • Page 153: Angle And Extension Transducer Alarm

    ANGLE AND EXTENSION TRANSDUCER ALARM The typically potentiometric extension or angle transducers provide a useful signal in their function range between 0.25 and 4.75 V. The program converts the incoming voltage and makes the size measured typically in: • Centimetres for distances •…

  • Page 154
    Model E.T. PEGASUS Getting to know and using tha machine Integrated devices PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES — CAUTION: C/84 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 155: Maintenance And Adjustment

    MAINTENANCE ADJUSTMENT — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 156
    Mod. E.T. PEGASUS Maintenance and adjustment ANY MODIFICATION TO THE MACHINE REQUIRES A NEW TEST TO CHECK C ON F O R MIT Y WIT H T HE “ ” M AC HI NE DI R EC TI VE 9 8/ 3 7.
  • Page 157: Maintenance Regulations

    Manual at a DIECI dealer and at the fixed terms. To ensure you receive good customer service from your dealer, please: Maintenance 1 — Specify your name, address and telephone number.

  • Page 158: Running The Machine In

    Mod. E.T. PEGASUS Maintenance and adjustment RUNNING THE MACHINE IN Maintenance is best carried out indoors and at the end of the working day so that all oils are hot and can be easily drained off. The operations described below must be carried out once…

  • Page 159: Vibration Emission Statement

    Values determined in compliance with standard EN 13059 MANUFACTURER’S FIRST TEST STATEMENT DIECI S.r.l. hereby states that before being issued on the mar- ket, every vehicle manufactured in its factory undergoes static and dynamic tests that have the aim of verifying the vehicle functions properly and complies with the EC directives it is subject to.

  • Page 160: Identifying Machine Parts — Four Movement Stabilisers

    Mod. E.T. PEGASUS Maintenance and adjustment IDENTIFYING MACHINE PARTS — Four movement stabilisers. (Pegasus 70.11, 60.16, 30.16, 40.17, 38.16) Machine left side 10 11 1. Cab 11. Battery cut-off switch 2. Telescopic boom 12. Hydrostatic system oil filter 3. Attachment holder plate 13.

  • Page 161: Identifying Machine Parts — Eight Movement Stabilisers

    IDENTIFYING MACHINE PARTS — Eight movement stabilisers. (Pegasus 45.19, 45.21, 50.21, 40.25) Machine left side 10 11 1. Cab 11. Toolbox 2. Telescopic boom 12. Hydrostatic system oil filter 3. Attachment holder plate 13. Hydraulic oil tank 4. Front left stabiliser 14.

  • Page 162: Identifying Machine Parts

    Mod. E.T. PEGASUS Maintenance and adjustment IDENTIFYING MACHINE PARTS Machine engine 1. Air filter 4. Fuse control unit 2. Engine 5. Radiator 3. Hydraulic pump Machine base 1. Front axle 3. Drive shaft 2. Rear axle 4. Gear reduction unit — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 163
    Pegasus 38.16 mechanical engine 1. Air filter 4. Fuses control unit 2. Engine 5. Radiator 3. Hydraulic pump — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 164: Maintenance And Adjustment Schedule

    Mod. E.T. PEGASUS Maintenance and adjustment MAINTENANCE AND ADJUSTMENT SCHEDULE On the left is a list of the maintenance procedures to carry out. The diagrams on the right indicate how often the maintenance has to be carried out and provide an idea of where the parts are located. The asterisk (*) indicates maintenance in case the ma- chine is used in particular environments.

  • Page 165
    MAINTENANCE AND ADJUSTMENT SCHEDULE On the left is a list of the maintenance procedures to carry out. The diagrams on the right indicate how often the maintenance has to be carried out and provide an idea of where the parts are located. The asterisk (*) indicates maintenance in case the ma- chine is used in particular environments.
  • Page 166
    Mod. E.T. PEGASUS Maintenance and adjustment MAINTENANCE AND ADJUSTMENT SCHEDULE On the left is a list of the maintenance procedures to carry out. The diagrams on the right indicate how often the maintenance has to be carried out and provide a rough idea of where the parts are located. The asterisk (*) indicates maintenance in case the machine is used in particular environments.
  • Page 167: Capacity Of The Parts To Lubricate

    CAPACITY OF THE PARTS TO LUBRICATE ASSEMBLY DESCRIPTION CAPACITY CAPACITY 38.16 ENGINE OIL 9,00 lt 9,00 lt FRONT WHEEL REDUCTION GEAR OIL 1,25 lt 1,25 lt REAR WHEEL REDUCTION GEAR OIL 1,25 lt 1,25 lt FRONT DIFFERENTIAL AXLE OIL 7,50 lt 7,50 lt REAR DIFFERENTIAL AXLE OIL 7,75 lt…

  • Page 168: Opening The Engine Bonnet

    Mod. E.T. PEGASUS Maintenance and adjustment OPENING THE ENGINE BONNET (Fig.1/D) The engine bonnet is equipped with an external handle with lock (fig. 1/D Pos. “1”). To open: — Insert the key in the lock (fig. 1/D Pos.“2”) and turn clockwise/anticlockwise to lock/unlock.

  • Page 169: Pedals

    Periodically check the condition of all hoses and/or piping. of the brakes. If the level is drastically reduced there is a leak in the system. Contact the DIECI dealer for the replace- ment of any damaged, corroded or ruined piping.

  • Page 170: Brakes

    Periodically check the condition of all hoses and/or piping. of the brakes. If the level is drastically reduced there is a leak in the system. Contact the DIECI dealer for the replacement of any damaged, corroded or ruined piping. — ATTENTION: Always use the recommended type of oil, as indicated in the lubricants table (See page D/12 oils table).

  • Page 171
    The pedal does not need adjusting, because it is connected directly to the inching valve, which hydraulically controls the hydrostatic pump functions.ne maintenance. (fig.12/D) (fig.13/D) (Pegasus 38.16) — CAUTION: D/17 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 172: Parking Brake

    The electrically controlled parking brake does not need any routine maintenance. — CAUTION: If the brake is not effective, contact your DIECI dealer to have the fault corrected. When pilot light “A” (fig. 15/D) light ups, this indicates that the power brake pressure is low.

  • Page 173: Hydraulic Oil Level

    (fig.16/D Pos. “2”). If there is insufficient oil, remove the filler cap (fig.17/D Pos.“1”) (fig.16/D) and top up with oil of the type recommended by DIECI. Add the amount necessary to ensure the correct oil level is restored. Routine maintenance must be carried out at the prescribed intervals (pages D/9-10-11).

  • Page 174: Changing The Hydraulic Oil And Filters

    Mod. E.T. PEGASUS Maintenance and adjustment Changing the hydraulic oil and filters Consult the summary Table at the start of this chapter to find out how often this must be done (pages D/9-10-11) There are three mesh filters inside the tank (fig.18/D Pos.“1”) which avoid the issue of any dangerous particles in the hydraulic system.

  • Page 175: Hydrostatic System Filter

    7. Take the new filter and fill it with one of the hydraulic oils ap- (fig.19/D) proved by DIECI. Lubricate the new O-ring with the same oil. 8. Screw up the filter using your hands. Ensure the O-ring lubricated previously is positioned correctly.

  • Page 176: Fuel Tank

    Mod. E.T. PEGASUS Maintenance and adjustment FUEL TANK (Fig.21/D Pos.“1”) Cleaning To clean correctly: 1. Place the machine on a flat and level surface. 2. Switch off the engine and remove the ignition key. Place a “maintenance work in progress” sign in the cab.

  • Page 177: Engine Radiator

    If it is necessary to top up the radiator frequently in normal working conditions, ensure there are no leaks in the cooling sy- stem. If there are any problems, contact a DIECI service centre. — CAUTION: Use demineralised water to top up the cooling system.

  • Page 178: Replacing The Coolant

    Mod. E.T. PEGASUS Maintenance and adjustment Replacing the coolant To replace the coolant correctly: 1. Place the machine on a flat surface. 2. Switch off the engine and remove the ignition key. Place a “maintenance work in progress” sign in the cab.

  • Page 179: Air Filter

    — ATTENTION: (fig.28/D) (Pegasus 38.16 air filter) If the filtering elements come into contact with liquids of of any type, they must be replaced.

  • Page 180
    Mod. E.T. PEGASUS Maintenance and adjustment Cleaning/Replacing the cartridges engine air filter elec- tronic 1. Place the machine on a flat and level surface. 2. Switch off the engine and remove the ignition key. Place a “maintenance work in progress” sign in the cab.
  • Page 181
    When changing the filter cartridges, as well as cleaning the filter housing, it is necessary to clean the primary intake duct. To do this, proceed as follows: 1. Loosen the clamp on the engine intake pipe from the air filter side (fig. 40/D Pos. “1”). 2.
  • Page 182
    Mod. E.T. PEGASUS Maintenance and adjustment Cleaning/replacement of the mechanical engine air filter cartridge (Pegasus 38.16) 1. Loose the knob “1” (Fig.46/D) anti-clockwise 1. and re- move the lid “2” (Fig.46/D). (fig.46D) 2. Remove the knob “3” (Fig.47/D) by screwing it anti- clockwise in order to extract the pre-filter ”4”…
  • Page 183
    5. Extract the filter “7” (Fig.50/D). 6. Clean and replace the filters and re-mount everything (fig.50/D) carrying out the same operations in the reverse order ta- king care not to tighten the bolts and knobs excessively. A sealing ring is present in the lid in order to prevent “1” (Fig.51/D) draughts of air.
  • Page 184: Rotation Reduction Gear With Oil Level Rod

    Mod. E.T. PEGASUS Maintenance and adjustment ROTATION REDUCTION GEAR WITH OIL LEVEL ROD Checking the oil level. While the machine is being used, the rotation reduction gear oil heats up and increases its volume. Therefore, check the le- vel when the temperature is close to the ambient temperature.

  • Page 185: Rotation Reduction Gear Without An Oil Level Rod

    ROTATION REDUCTION GEAR WITHOUT AN OIL LEVEL ROD Checking the oil level. While the machine is being used, the rotation reduction gear oil heats up and increases its volume. While the machine is being used, the rotation reduction gear oil heats up and increases its volume.

  • Page 186: Cylinder Check Valves

    If the boom keeps on moving after the engine has stopped running, the cylinder check valves are faulty. Repair the fault as soon as possible. Contact a DIECI service centre. B) Boom extension cylinder: (fig.62-63/D) 1. Start the engine. Ensure that the parking brake is enga- ged and the gear selector is in neutral.

  • Page 187
    If the forks keep on lowering or moving after the engine has stopped, the check valve is faulty. Repair the fault as soon as possible. Contact a DIECI service centre. D) Rear axle oscillation lock levelling cylinders: (fig. 65-66/D) 1. Start the engine. Ensure that the parking brake is enga- (Fig.
  • Page 188: Reduction Gear And Differential Axles

    Mod. E.T. PEGASUS Maintenance and adjustment REDUCTION GEAR AND DIFFERENTIAL AXLES The figures are indicative and may not be the same as the parts assembled on your machine. The references to maintenance holes refer to the following pages, which illustrate two standard axles with reduction gear for more exact identification.

  • Page 189
    Epicyclic reduction gear Changing the oil (fig.73/D — fig.74/D — fig.75/D) 1. Place the machine on a flat and level surface while the differential oil is still hot. 2. Switch off the engine and remove the ignition key. Place a “maintenance work in progress” sign in the cab. 3.
  • Page 190
    Mod. E.T. PEGASUS Maintenance and adjustment Oil level cap REDUCTION GEAR Oil filler and level cap Drain plug Air vent Oil cap (fig.78/D) — CAUTION: D/36 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 191
    Oil level cap DIFFERENTIAL AXLE Oil filler and level cap Drain plug Air vent Oil cap (fig.78/D) — CAUTION: D/37 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
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    Mod. E.T. PEGASUS Maintenance and adjustment PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES — CAUTION: D/38 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 193: Boom Sliding Blocks

    — CAUTION: — While the boom is completely extended horizontally, remo- Only use the lubricants indicated in the DIECI tables. Different ve the layer of lubricant from the extensions with a cloth. lubricants can cause serious damage to the sliding surfaces.

  • Page 194: External Boom Chains

    Consult the table on the right for the correct viscosity (fig.82/D). — CAUTION: In the case of special applications or use in adverse condi- Temperature (C°) Recommended viscosity tions, consult a DIECI service centre. ISO VG (Cst) Between 15 and 32 — 15 < T< 0 — PROHIBITION — IT IS STRICTLY FORBIDDEN to lubricate 0 <…

  • Page 195: How To Determine Wear Caused By Elongation

    — Activate the boom several times to distribute the lubri- cant evenly. — CAUTION: If the chains need to be replaced, contact a DIECI service centre. — CAUTION — The chains can be weakened by hydrogen. IT IS STRICTLY FORBIDDEN to work in acid areas.

  • Page 196: Lubricators

    Mod. E.T. PEGASUS Maintenance and adjustment LUBRICATORS Machine with four movement stabilisers (PEGASUS 70.11, 60.16, 30.16, 40.17, 38.16) Machine left side (fig.90/D) Machine right side (fig.91/D) — CAUTION: D/42 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

  • Page 197
    LUBRICATORS Machine with eight movement stabilisers (PEGASUS 45.19, 45.21, 50.21, 40.25) Machine left side (fig.92/D) Machine right side (fig.93/D) — CAUTION: D/43 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 198
    Mod. E.T. PEGASUS Maintenance and adjustment LUBRICATORS One/two/three extension booms The references for the lubricators on two extension booms are the same as for three extension booms. (fig.94/D) (fig.95/D) — CAUTION: D/44 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 199
    LUBRICATORS Drive shafts and differential axles Front drive shaft Rear drive shaft Differential axle Epicyclic reduction gear (fig.96/D) — CAUTION: D/45 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 200: Battery Cut-Off Switch

    Mod. E.T. PEGASUS Maintenance and adjustment BATTERY CUT-OFF SWITCH (fig.97/D Pos.“1”) The battery cut-off switch is below the cab next to the battery. The battery cut-off switch disconnects the power supply to the electrical system by opening the circuit on the negative pole.

  • Page 201: Fuses

    FUSES (fig. 99/D Pos. “1”) General control unit The general electrical circuit is protected by fuses located in the general control board (fig.99/D Pos.“1”). To access the electronic board, remove the left plastic cover below the dashboard by unscrewing the screws. If there are any electrical malfunctions, first check the condi- tion of the fuses when looking for the source of the problem.

  • Page 202: Lights

    Mod. E.T. PEGASUS Maintenance and adjustment LIGHTS The lights on the machine must always be efficient and function perfectly. Check the lights are functioning properly every day. If any lights are damaged, they must be replaced immediately. Immediately replace any burnt out light bulbs.

  • Page 203: Rear Light

    REAR LIGHT (fig. 105/D) The rear light consists in an indicator light, rear red light, stop light and reversing light. To access the light bulbs: — Stop the machine and act on the battery cut-off switch to disconnect the power supply. — Remove the head light power connector on the rear.

  • Page 204: Preload And Tightening Torque Table For Class 1 Nuts And Bolts

    Mod. E.T. PEGASUS Maintenance and adjustment PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS fine pitch nut and bolt classes 10.9 12.9 preload tightening preload tightening preload tightening preload tightening preload tightening preload tightening torque torque torque…

  • Page 205: Preload And Tightening Torque Table For Class 2 Nuts And Bolts

    PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS large pitch nut and bolt classes 10.9 12.9 preload tightening preload tightening preload tightening preload tightening preload tightening preload tightening torque torque torque torque torque torque 0.10 4874.7 4.24 6093.4 5.30 7312.1…

  • Page 206: Torque Table For Hydraulic Fittings

    Mod. E.T. PEGASUS Maintenance and adjustment TORQUE TABLE FOR HYDRAULIC FITTINGS 60° oval insert — BSP thread THREAD 1/18-28 1/4-19 3/8-19 1/2-14 5/8-14 3/4-14 1”-11 1”1/4-11 1”1/2-11 12-14 14-16 25-28 45-60 55-70 90-110 120-140 170-190 200-245 60° oval insert — METRIC thread…

  • Page 207: Trouble Shooting

    Ensure you have read and understood the “User Instructions” and “Safety Regulations” before carrying out any repairs on the machine. This symbol: means that the problem CANNOT be fixed without the assistance of an authorised DIECI Service workshop. Troubleshooting with the load monitoring display and the LCD on the instrument cluster is described in chapter “G”…

  • Page 208
    Mod. E.T. PEGASUS Maintenance and adjustment TROUBLE SHOOTING ASSEMBLY PROBLEM PROBABLE CAUSE REMEDY Insufficient hydraulic oil level Check the hydraulic oil level The machine does not move in any direction The parking brake is engaged Disengage the brake HYDRAULIC — CAUTION: CIRCUIT AND Remain seated in the driver’s…
  • Page 209
    TROUBLE SHOOTING ASSEMBLY PROBLEM PROBABLE CAUSE REMEDY The rotation locking pin is in- Remove the pin serted See the chapter The safety devices have been ena- “Getting to know your machine” bled (pilot light and acoustic alarm on) Hydraulic pump malfunction Install a gauge and check the (turret rotation pump) pressure…
  • Page 210: How To Complete The Service Register

    Inspections and scheduled tests, together with maintenance work must be carried out by especially employed experts, or by a workshop authorised by the manufacturer, DIECI S.r.l. The employer/user of the machine must record the results of the tests and inspections in the Service Register, or ask specifi- cally trained personnel to record them.

  • Page 211: Machine Details

    MACHINE DETAILS Manufacturer: Dieci S.r.l. Model: ………………serial number ……….Year ……Attachment…………..serial number ……….Year ……..Max. capacity [kg]: ……………………………… Attachment …………..serial number ……….Year ……..Max. capacity [kg]: ………………………………Attachment…………..serial number ……….Year ……..Max. capacity [kg]: ………………………………

  • Page 212
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  • Page 213: Record Of Scheduled Inspections And Maintenance Work

    — CAUTION — — CAUTION — The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people’s safety. who must sign the scheduled maintenance report. — CAUTION: D/59 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.

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  • Page 215
    — CAUTION — — CAUTION — The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people’s safety. who must sign the scheduled maintenance report. — CAUTION: D/61 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
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  • Page 217
    — CAUTION — — CAUTION — The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people’s safety. who must sign the scheduled maintenance report. — CAUTION: D/63 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
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  • Page 219
    REGULAR MAINTENANCE SPECIAL MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGULAR MAINTENANCE SPECIAL MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature — CAUTION — — CAUTION — The tables must be completed clearly using Maintenance must be carried out by qualified personnel the spaces provided.
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  • Page 221
    REGULAR MAINTENANCE SPECIAL MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGULAR MAINTENANCE SPECIAL MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature — CAUTION — — CAUTION — The tables must be completed clearly using Maintenance must be carried out by qualified personnel the spaces provided.
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    Mod. E.T. PEGASUS Maintenance and adjustment PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES — CAUTION: D/68 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 223
    REGULAR MAINTENANCE SPECIAL MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGULAR MAINTENANCE SPECIAL MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature — CAUTION — — CAUTION — The tables must be completed clearly using Maintenance must be carried out by qualified personnel the spaces provided.
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  • Page 225: Electrical Diagrams And Circuits Electronic Engine

    ELECTRICAL DIAGRAMS AND CIRCUITS Electronic engine…

  • Page 226
    Mod. E.T. PEGASUS Electric wiring and system diagrams FUSE BOX KEY – DIA. N° 01171037 DESCRIPTION Q.TY DELAYED TIMER 3” 12V BASKET START ANTI-REP. CONTROL UNIT PRINTED CIRCUIT DIODES 1N 4007 BLACK DIODE P 600 M INTERMITTENCE 12 V BUZZER…
  • Page 228
    Mod. E.T. PEGASUS Electric wiring and system diagrams THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES…
  • Page 229
    FUSE BOX KEY – DIA. N° E25800-036 DESCRIPTION Q.TY Perkins Control unit CAR RADIO A110 RADIO REAR OUTRIGGER MICRO SWITCH FRONT OUTRIGGER MICRO SWITCH SPEED SENSOR B10 Air filter pressure sensor clogged FUEL LEVEL SENSOR B13 Hydraulic oil pressure sensor SEAT MICRO SWITCH BRAKE PRESSURE SWITCH ACCUMULATOR PRESSURE SWITCH MECHANICAL GEAR ENGAGED MICRO SWITCH B35 2nd MECHANICAL GEAR PRESSURE SWITCH ENGAGED…
  • Page 230
    Mod. E.T. PEGASUS Electric wiring and system diagrams FUSE BOX KEY – DIA. N° E25800-036 DESCRIPTION Q.TY PARKING BRAKE + START GEAR FUSE 7.5A ENGINE STOP + SEAT MICRO SWITCH FUSE 7.5A WARNING FUSE 7.5A REVOLVING LIGHT FUSE 7.5A RADIO FUSE 5A OPTIONAL FUSE CURRENT SOCKET FUSE 7.5A…
  • Page 231
    RIGHT REAR OUTRIGGER/ RIGHT REAR OUTRIGGER CROSS MEMBER POSTERIORE DX RIGHT REAR OUTRIGGER/ RIGHT REAR OUTRIGGER FEET DESCENT SOLENOID VALVE LEFT REAR OUTRIGGER/LEFT REAR OUTRIGGER FEET ASCENT SOLENOID VALVE LEFT REAR OUTRIGGER/ LEFT REAR OUTRIGGER FEET DESCENT SOLENOID VALVE OUTRIGGERS GENERAL SOLENOID VALVE/OUTRIGGERS DESCENT SELECTION PEGASUS 18/21 mt…
  • Page 232
    LOW. CAB LINE INTERFACE CON. WITH CONTROL UNIT LINE LEFT DASHBOARD LINE INTERFACE CONN. WITH LOW. CAB LINE. CURRENT SOCKET LOW. CAB LINE INTERFACE CONN. WITH PEGASUS TOWER LINE LOW. CAB LINE INTERFACE CONN. WITH ENGINE LINE LOW. CAB LINE INTERFACE CONN. WITH CONTROL UNIT LINE LOW.
  • Page 233
    WIRE COLOURS SKY BLUE WHITE ORANGE YELLOW GREY DARK BLUE BROWN BLACK PINK GREEN PURPLE NOTE: WIRES WITH TWO COLOURS ARE INDICATED BY COMBINING THE SYMBOLS ABOVE, FOR EXAMPLE: G/V — YELLOW/GREEN (HORIZONTAL STRIPES) Y-G- YELLOW-GREEN (VERTICAL STRIPES)
  • Page 234
    Mod. E.T. PEGASUS Electric wiring and system diagrams Valid certi ed copy only E/10…
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    Valid certi ed copy only E/11…
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    Valid certi ed copy only E/13…
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  • Page 244
    Mod. E.T. PEGASUS Electric wiring and system diagrams CONTROL BOX RELAY DISTRIBUTOR EXTENSION SIGNAL 1 OUTRIGGERS 1 LOWERED OUTRIGGERS MOVEMENT LIFTING SIGNAL 2 ANTI-TIPPING EXCLUSION SERVICES SIGNAL 3 ROTATION SIGNAL 4 SWIVEL SIGNAL 5 12V DISTRIBUTOR (+GEN SOL. VALVE) OARD 12 V POWER SUPPLY…
  • Page 245
    CONTROL BOX RELAY E/21…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams Cabin Circuit board Valid certi ed copy only E/22…
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    Radio control Upper Arm lamp Arm Low Circuit board Midac Valid certi ed copy only E/23…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams By pass Plug Arm’s Head Circuit Board Joystick Valid certi ed copy only E/24…
  • Page 249
    Distributor valve Main valve Lifting Rotation Boom Forks Radio control Circuit Board Valid certi ed copy only E/25…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams E/26…
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    THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES E/27…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams Valid certified copy only E/28…
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    Valid certified copy only E/29…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES E/30…
  • Page 255
    ELECTRICAL DIAGRAMS AND CIRCUITS Mechanical Engine 38.16_400° E/31…
  • Page 256
    Mod. E.T. PEGASUS Electric wiring and system diagrams FUSE BOX KEY – DIA.N° 01171037 DESCRIPTION DELAYED TIMER 3” 12V BASKET START ANTI-REP. CONTROL UNIT PRINTED CIRCUIT DIODES 1N 4007 BLACK DIODE P 600 M INTERMITTENCE 12 V BUZZER POWER TERMINAL M6…
  • Page 257
    E/33…
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  • Page 259
    BASE SYSTEM KEY — DIA. N° E25800-038F_38.16_400° (mechanical motor) NAME DESCRIPTION SHEET PRE-HEATING CONTROL UNIT ELECTRONIC ACCELERATOR B23a MOTOR WATER THERMAL CONTACT B23b IGNITION PLUG THERMISTOR FUEL LEVEL INDICATOR SENSOR B23as WATER TEMPERATURE INSTRUMENT THERMOSTAT MOTOR OIL PRESSRE SWITCH SEAT MICRO SWITCH BRAKE PRESSURE SWITCH ACCUMULATOR PRESSURE SWITCH REAR OUTRIGGER MICRO SWITCH…
  • Page 260
    Mod. E.T. PEGASUS Electric wiring and system diagrams BASE SYSTEM KEY — DIA. N° E25800-038F_38.16_400° (mechanical motor) NAME DESCRIPTION SHEET HEATING FAN FUSE 15A PARKING BRAKE + START GEAR FUSE 7.5A ENGINE STOP + SEAT MICRO SWITCH FUSE 7.5A WARNING FUSE 7.5°…
  • Page 261
    BASE SYSTEM KEY — DIA. N° E25800-038F_38.16_400° (mechanical motor) NAME DESCRIPTION SHEET RUNNING MOTOR FREQUENCY RELAY JOYSTICK SWITCH RELAY K401 OPTIONAL REVS VARIATION CONTROL UNIT Fan 3rd speed relay STARTER MOTOR REAR WINDSCREEN WIPER MOTOR FRONT WINDSCREEN WIPER MOTOR REAE WINDSCREEN WASHER PUMP FRONT WINDSCREEN WASHER FAN MOTOR Air conditioner motor…
  • Page 262
    LEFT FRONT OUTRIGGER/LEFT FRONT OUTRIGGER FEET DESCENT SOLENOID VALVE RIGHT REAR OUTRIGGER/RIGHT REAR OUTRIGGER FEET ASCENT SOLENOID VALVE LEFT FRONT OUTRIGGER/LEFT REAR OUTRIGGER FEET ASCENT SOLENOID VALVE OUTRIGGERS GENERAL SOLENOID VALVE/OUTRIGGERS DESCENT SELECTION PEGASUS 18/21mt RIGHT REAR AXLE LOCK SOLENOID VALVE LEFT REAR AXLE LOCK SOLENOID VALVE.
  • Page 263
    BASE SYSTEM KEY — DIA. N° E25800-038F_38.16_400° (mechanical motor) NAME DESCRIPTION SHEET INTERFACE CONNECTOR L. DRIVER POSITION — L. LEFT DASHBOARD INTERFACE CONNECTOR L. DRIVER POSITION — L. LEFT DASHBOARD LOW BOOM BY PASS CONNECTOR BASKET LINE CONNECTOR INTERFACE CONNECTOR L DRIVER POSITION — JOINT INTERFACE CONNECTOR L DRIVER POSITION — JOINT CONNECTOR L.
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    Valid certified copy only E/49…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams Circuit board Cabin Valid certified copy only E/50…
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    Radio control Upper Arm lamp Arm Low Circuit board Midac Valid certified copy only E/51…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams By pass Plug Arm’s Head Circuit Board Joystick Valid certified copy only E/52…
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    Distributor valve Main valve Lifting Rotation Boom Forks Speed Rotation Regulator Radio control Circuit Board Valid certified copy only E/53…
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    Mod. E.T. PEGASUS Electric wiring and system diagrams Valid certified copy only E/58…
  • Page 283
    Hydraulic circuit — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 284
    Mod. E.T. PEGASUS Hydraulic system THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 285
    Has not been read and understood. any arbitrary modiFication made to tHe veHicle will absolve dieci From all liability For damage or injury resulting From sucH modiFication. to guarantee your saFety and tHat oF otHers, do not modiFy tHe…
  • Page 286
    Mod. E.T. PEGASUS Hydraulic system — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 287
    — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 288
    Mod. E.T. PEGASUS Hydraulic system — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 289
    — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 290
    Mod. E.T. PEGASUS Hydraulic system — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 291
    — CAUTION: — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
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    Mod. E.T. PEGASUS Hydraulic system THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES — CAUTION: F/10 — Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
  • Page 293
    TECHNICAL DATA TECHNICAL SPECIFICATIONS…
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    Mod. E.T. PEGASUS Technical data PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES…
  • Page 295
    CAUTION An operator on the ground must be present while the basket is being used. CAUTION To use attachments, consult the capacity diagrams. CAUTION To use attachments with radio control, read the instructions in the enclosed manual. CAUTION To use attachments with the load limiting device (with display) (optional), read the instructions in the enclosed manual.
  • Page 296
    The information contained in the present publication is only intended as an indication; the models described may be modified, without notice, by the manufacturer, drawings and photographs may refer to optional equipment or to particular specifications for other countries. For any further information, please contact DIECI headquarters at the address given below.
  • Page 297
    Pegasus 38.16 MAX 2,3 ton MAX 3,8 ton MAX 3,2 ton 15,70 70° 15,50 70° 60° 60° 13,80 70° 50° 60° 50° 40° 40° 50° 30° 30° 40° 20° 20° 30° 10° 20° 10° 10° 0° 0° 0° 13,4 13,4…
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    Mod. E.T. PEGASUS Technical data…
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    Mod. E.T. PEGASUS Technical data…
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    Mod. E.T. PEGASUS Technical data G/10…
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    G/11…
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    Mod. E.T. PEGASUS Technical data G/12…
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    G/13…
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    Mod. E.T. PEGASUS Technical data G/14…
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    G/15…
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    G/17…
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    Mod. E.T. PEGASUS Technical data G/18…
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    G/19…
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    Mod. E.T. PEGASUS Technical data G/20…
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    G/21…
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    Mod. E.T. PEGASUS Technical data G/22…
  • Page 315
    ALFABETICAL INDEX «A» Air filter …………………………..D/25 Air reCirCUlAtiON ……………………….C/47 AlArMS ……………………………C/82 AligNMeNt (StANDArD) ……………………….C/40 ANgle AND eXteNSiON trANSDUCer AlArM ………………..C/83 ANti rOll-OVer DeViCe ………………………C/37 APPeNDiX: WiriNg DiAgrAMS ……………………..C/81 ASHtrAY…………………………..C/10 AttACHMeNt AND OPerAtiNg MODe DiSPlAY ………………..C/75 AttACHMeNt AND OPerAtiNg MODe SeleCtiON ………………C/76 «B»…
  • Page 316
    Mod. E.T. PEGASUS Alfabetical index eMergeNCY BUttON ……………………….C/27 eMergeNCY eXit …………………………C/9 eMergeNCY ligHtS SeleCtOr ……………………C/43 eNgiNe …………………………….D/14 eNgiNe rADiAtOr …………………………D/23 errOr liSt …………………………..C/65 eVAlUAtiNg tHe CONSiSteNCY Of tHe SUBSOil ………………B/33 eXterNAl BOOM CHAiNS ……………………..D/40 eXterNAl COMPONeNtS ……………………….C/7 «F» fASt/SlOW geAr SWitCH ……………………..C/26 fire PreVeNtiON ………………………….B/21…
  • Page 317
    MAiN WOrK DAtA …………………………C/73 MAiNteNANCe …………………………C/53 MAiNteNANCe …………………………C/53 MAiNteNANCe AND ADJUStMeNt SCHeDUle ………………..D/10 MAiNteNANCe regUlAtiONS ……………………..D/3 MANUAl eleCtrONiC ACCelerAtOr ………………….C/43 MANUAl MeCHANiCAl ACCelerAtOr (PegASUS 38.16) …………….C/44 MANUfACtUrer’S firSt teSt StAteMeNt …………………D/5 MAX 180W POWer OUtlet ……………………..C/10 MiDAC AlArMS …………………………C/79 MUltifUNCtiON leVer ……………………….C/23 «N»…
  • Page 318
    StOriNg DANgerOUS flUiDS ……………………B/27 StOriNg tHe MACHiNe/PrOlONgeD iNACtiVitY ………………B/19 «T» teCHNiCAl DOCUMeNt COMPArtMeNt ………………….C/11 teleSCOPiC BOOM reCOVerY PegASUS 38.16 ………………C/49 tHe DriVer’S CAB ………………………….B / 6 tHe DriVer’S CAB ………………………..B/37 tigHteNiNg tHe WHeel NUtS ……………………B/25 tOrQUe tABle fOr HYDrAUliC fittiNgS ………………..D/52 tOWiNg tHe MACHiNe ……………………….C/50…
  • Page 320
    — Via E. Majorana, 2-4 — 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 — Fax . S A T +39 0522 869744 www.dieci.com — E-mail: service@dieci.com…

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