Caterpillar c9 руководство по ремонту pdf

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    SEBP4001-40May 2009

    Parts

    Manual See General Information

    for New Parts Manual

    Features.

    C9 Marine Auxiliary and Gen Set Engine

    C9A1-Up (Engine)

    This Parts Manual is also Available in .PDF Format on Compact
    Disc(CD-ROM) — Caterpillar Form No. SERP4001

    SAFETY.CAT.COM

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    Product and Dealer Information

    Note: For product identification plate locations, see the
    section Product Identification Information in the Operationand
    Maintenance Manual.

    Delivery Date:

    Product Information

    Model:

    Product Identification Number:

    Engine Serial Number:

    Transmission Serial Number:

    Generator Serial Number:

    Attachment Serial Numbers:

    Attachment Information:

    Customer Equipment Number:

    Dealer Equipment Number:

    Dealer InformationName: Branch:

    Address:

    Dealer Contact Phone Number Hours

    Sales:

    Parts:

    Service:

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    MEMORANDA

    MEMORANDA SEBP4001-40

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    TABLE OF CONTENTSName Page Name

    GENERAL INFORMATION. . . . . . . . . . . . . . . . . . A3

    REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . .
    A5

    SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A6

    MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . .
    A7

    INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . A9

    ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 1

    ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . .
    1

    BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . 7

    BELT GP-SERPENTINE . . . . . . . . . . . . . . . . . . . . 7

    BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . 8

    CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . .
    9

    COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .
    10COVER GP-FLYWHEEL HOUSING . . . . . . . . 11

    COVER GP-FRONT HOUSING . . . . . . . . . . . . 12

    COVER GP-VALVE MECHANISM . . . . . . . . . . 14

    CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . .
    20

    CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . 21

    CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 23

    CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . .
    25

    CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . .
    28

    DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 33

    DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .
    34

    FASTENER GP-CYLINDER HEAD . . . . . . . . . . 36

    FASTENER GP-FRONT COVER . . . . . . . . . . . . 39FLYWHEEL GP .
    . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

    GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . .
    41

    HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 43

    HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 46

    IDLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . 48

    LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .
    49

    MOUNTING GP-ENGINE FLEXIBLE . . . . . . . . 50

    PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 51

    PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . .
    . . 54

    PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .
    56

    PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 58

    PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . .
    60

    ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . .
    62SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 64

    SHAFT GP-STUB . . . . . . . . . . . . . . . . . . . . . . . . .
    . 65

    SPACER GP-DAMPER . . . . . . . . . . . . . . . . . . . . 67

    SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . 68

    VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 69

    LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . .
    71

    ADAPTER GP-OIL FILTER . . . . . . . . . . . . . . . . 71

    BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . 72

    COVER GP-OIL FILLER . . . . . . . . . . . . . . . . . . . .
    73

    FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 74

    FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . .

    GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . .

    LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .

    LINES GP-TURBOCHARGER OIL . . . . . . . . . .

    PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .

    PUMP GP-SUMP . . . . . . . . . . . . . . . . . . . . . . . . .
    .

    COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .
    .

    COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . .

    DRAIN GP-COOLANT . . . . . . . . . . . . . . . . . . . .

    FLANGE GP-COOLANT LINES . . . . . . . . . . . .

    HEAT EXCHANGER GP-SEA WATER . . . . . .

    HOUSING & REGULATOR GP . . . . . . . . . . . . . .

    LINES GP-AUXILIARY SEA WATER . . . . . . . .

    LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . .
    .

    PLUG GP-EXPANSION TANK . . . . . . . . . . . . . .

    PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . .

    PUMP GP-AUXILIARY SEA WATER . . . . . . . .

    PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . .
    .

    RECOVERY GP-COOLANT . . . . . . . . . . . . . . . .

    SEPARATOR GP-AIR . . . . . . . . . . . . . . . . . . . . . .

    AIR INLET AND EXHAUST SYSTEM . . . . . . . . . .

    AFTERCOOLER GP . . . . . . . . . . . . . . . . . . . . . .

    AFTERCOOLER GP-RAW WATER . . . . . . . . . .

    AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . .
    .

    CAP AS-RAIN . . . . . . . . . . . . . . . . . . . . . . . . . .
    . .

    ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . .

    ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . .

    ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . .
    .

    FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . .
    FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . .

    LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . .
    . .

    MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . .

    MOUNTING GP-AIR CLEANER . . . . . . . . . . . .

    MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . .

    MUFFLER GP-SPARK ARRESTOR . . . . . . . .

    PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . .

    TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . .

    FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . .

    CONTROL AS-GOVERNOR . . . . . . . . . . . . . . . .

    COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . .
    FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
    .

    FITTING GP-FUEL LINES . . . . . . . . . . . . . . . . . .

    INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . .

    LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . .

    LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . .

    PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . .

    PUMP GP-FUEL INJECTION . . . . . . . . . . . . . .

    PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . .

    PUMP GP-UNIT INJECTOR HYD . . . . . . . . . .

    REGULATOR GP-FUEL PRESSURE . . . . . . . .

    SHIELD GP-FUEL LINES . . . . . . . . . . . . . . . . . .

    SEBP4001-40 TABLE OF CONTENTS

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    TABLE OF CONTENTSName Page Name Page

    ELECTRICAL AND STARTING SYSTEM . . . . . . 210

    ALTERNATOR GP-CHARGING . . . . . . . . . . . . 210

    CONTROL & MTG GP-ENGINE ELEK . . . . . . 218

    CONTROL GP-ENGINE ELECTRONIC . . . . . . 219

    CONTROL GP-ENGINE SPEED . . . . . . . . . . . . 223

    GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . 224HARNESS
    AS-PANEL . . . . . . . . . . . . . . . . . . . . 226

    HARNESS AS-WIRING . . . . . . . .. . . . . . . . . .. . 227

    SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . 228

    SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . 230

    SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . 232

    SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . 236

    SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . .
    241

    SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 242

    SILENCER-AIR STARTING . . . . . . . . . . . . . . . . 247

    STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . 249

    STARTING MOTOR GP-ELECTRIC . . . . . . . . 253

    SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 259

    VALVE GP-AIR STARTING . . . . . . . . . . . . . . . . 266WIRE AS
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    267

    WIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . 271

    WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .
    272

    WIRING GP-INSTRUMENT PANEL . . . . . . . . 309

    WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . .
    309

    OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . .
    310

    BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . 310

    CONTROL GP-UNPRGMED MONITOR. . . .. . 311

    DISPLAY GP-MONITOR . . . . . . . . . . . . . . . . . . . .
    312

    METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . .
    317

    MODULE GP-DISPLAY . . . . . . . . . . . . . . . . . . . .
    319

    MOUNTING GP-CONTROL PANEL . . . . . . . . 320POTENTIOMETER . . .
    . . . . . . . . . . . . . . . . . . . . . 321

    VOLTMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . .
    322

    SERVICE EQUIPMENT AND SUPPLIES. . . . . . 323

    CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . .
    323

    COVER-PROTECTION . . . . . . . . . . . . . . . . . . . . 325

    KIT-CONTROL PANEL INSTALLATION . . . . . . 326

    KIT-ENGINE PARTS . . . . . . . . . . . . . . . . . . . . . .
    327

    KIT-GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 328

    PARTS GP-MISCELLANEOUS . . . . . . . . . . . . . . 328

    SERVICE GP-MONITOR . . . . . . . . . . . . . . . . . . 329

    PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . .
    B1

    A2 TABLE OF CONTENTS SEBP4001-40

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    GENERAL INFORMATION

    1. ENGINE IDENTIFICATION

    Caterpillar engines are identified with Serial Numbers

    and Arrangement Numbers. In some cases, Modification

    Numbers are also used. The serial number plate which

    shows these numbers is mounted on the engine.

    Caterpillar dealers need this information to determinewhich
    components were included on the engine when

    it was assembled at the factory. This permits accurate

    identification of replacement part numbers.

    2. ORDERINGPARTS

    Quality Caterpillar replacement parts are available from

    Caterpillar dealers throughout the world. Their parts

    inventories are up to date and include all parts normally

    required to protect your investment in Caterpillar

    Engines. Dealers may offer repair kits or remanufactured

    parts to allow selection of the most effective repair

    alternative for a particular situation. When ordering parts,

    your order should specify the quantity, part number,

    part name, and the serial number/product identification

    number of the engine for which the parts are needed.

    3. PARTS MANUAL ORGANIZATION

    Product information in this manual is presented

    as «information elements» that represent all of the

    components for the specific model. An Engine

    Arrangement is an example of an information element.

    The information elements are organized alphabetically

    by part name and secondarily by part number within

    each major section of the manual.

    4. TABLE OF CONTENTS

    A table of contents (TOC) is found at the beginning of the

    manual. The TOC lists each section of the manual with

    a complete list of all information elements organized as

    they appear in the manual. Page numbers are provided

    for quick reference to detailed parts identification

    illustrations and serviceable consist lists.

    5. MAINTENANCEPARTS INDEX

    The Maintenance Parts Index, located near

    beginning of the manual, references most freque

    used maintenance part numbers, providing descrip

    quantity, usage and page number. This informatio

    organized alphabetically by part description.

    6. INDEX

    The index located near the front of the manual is

    alphabetical listing of all information elements inclu

    in the manual. Page numbers are provided for q

    reference to detailed parts identification illustrations

    serviceable consist lists.

    7. PART NUMBER INDEX

    A numerical index listing all part numbers and

    corresponding page number(s) appears at the bacthe manual.

    8. CAPTIONS

    Captions located at the beginning each informa

    element identify the part number and part n

    along with additional descriptive information.

    information found in each caption should be u

    to select correct information for a specific eng

    Field replacement options, identification of opti

    attachment components, and where used («part

    information is also provided.

    The first line of a caption is shown in larger type

    to indicate the beginning of an information elem

    Captions for additional pages that may be requ

    to illustrate an information element will be show

    standard type font and will include the term(contd.)

    9. NON-SERVICED PARTS

    In some instances it is necessary to display non-serv

    parts that are a link to lower level serviceable consist l

    These non-serviced part numbers are shown in italic

    indicating that they are not available. All consist lists h

    notbeen converted to reflect this enhancement.

    SEBP4001-40 GENERAL INFORMATION

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    GENERAL INFORMATION

    10. PARTS LIST REFERENCE NUMBERS

    Numbers shown in the Ref No column correspond

    to numbers used in the associated graphic(s). An

    alphabetic suffix may be added to a reference number to

    identify lower level consist items. Numbers shown in the

    Graphic Ref column refer to the graphic number identifier

    displayed inthe lower left corner of each illustration. The

    Graphic Ref number may be used in combination with

    the item Ref No to determine the correct part number.

    There may be intentional omission of a Ref No in a

    consist list as information is updated to reflect the latest

    serviceable part numbers.

    11. INDENTED PART NAMES

    When a part name is indented in a parts list, it is part

    of (included in) the group or assembly under which it is

    indented.

    12. ILLUSTRATION REFERENCE LETTERS

    When necessary, illustrations contain reference letters

    (A, B, C etc.) that are intended to track lines and

    harnesses from one point to another. They are also used

    to show where to reconnect illustrations that have been

    separated.

    13. ABBREVIATIONS AND SYMBOLS

    O.D. Outside Diameter

    I.D. Inside Diameter

    A Not Part Of This GroupB UseAs Required

    C Change From Previous Type

    D Order By The Meter

    E Order By The Centimeter

    F NotShown

    G Order By The Inch

    I Refer To Hydraulic Information System

    M Metric Part

    R Remfg Part May Be Available

    Y Separate Illustration

    Z Not Serviced Separately

    14. DESCRIPTION OF TYPE CHANGES

    Type — A type is defined as any configuration change

    that requires an additional Information Element for an

    Arrangement, Group, or Assembly. If serial numberbreaks for
    types are not available, a type # ( Type 1,

    Type 2, etc.) will be displayed in the caption. These

    «type» changes are identified with a «C» note (change

    from previous type) in the Parts List. Only the «types» that

    apply to this Parts Manual will be included. Additional

    types may exist causing «C» notes to appear on an

    Information Element when no other types are shown.

    15.

    This symbol indicates the end of an information element.

    NOTE:

    Continuing improvement and advancement of

    product design may cause changes to your engine

    which may not be included in this publication.

    Whenever a question arises regarding your

    Caterpillar product or this publication, please

    consult your Caterpillar dealer for the latest available

    information.

    A4 GENERAL INFORMATION SEBP4001-40

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    REPAIR ALTERNATIVES

    REMANUFACTURED COMPONENTS

    As an option when making repairs consider Caterpillar
    Remanufactured Components. Components that are avail

    through the Caterpillar Remanufactured Program are identified
    three ways in the parts book:

    with the letter R in the note field of the parts list

    with an R* at the beginning of the first line of the caption

    with an *R at the end of the first line of the caption

    Typical components included in the Remanufacturing Program
    include:

    ALTERNATORS

    CONNECTING RODS

    CRANKSHAFTS — UNDERSIZE

    CRANKSHAFTS — UPGRADE TO NEW

    CYLINDER HEADS

    ELECTRONIC CONTROL MODULES (ECM)

    ELECTRONIC SENSORS

    FUEL INJECTORS

    FUEL NOZZLES

    FUEL PUMPS

    GOVERNORS

    OIL PUMPS

    PISTONS

    SHORT BLOCKS

    STARTERS

    TURBOCHARGERS — COMPLETE

    TURBOCHARGER CARTRIDGES

    WATER PUMPS

    Caterpillar Remanufactured engines for many engine arrangements
    are also available.

    SEBP4001-40 REPAIR ALTERNATIVES

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    SUPPLEMENTAL COOLANT ADDITIVES

    CUSTOMER BENEFITS:

    Protects against cavitation, foam, erosion, corrosion, and scale
    buildup in cooling systems.

    Provides measured coolant conditioner.

    DESCRIPTION:

    Additives deplete from the coolant with normal operation. For
    this reason, Supplemental Coolant Additives (SCA) must

    be added to all heavy duty coolants at regular intervals. In
    addition, when not using a fully formulated, pre-charged

    antifreeze, like Caterpillar’s DEAC, an initial charge of SCA
    must be added to the cooling system. The amount of SCA

    added to thesystem is dependent on the capacity of the
    system.

    The SCA for initial fill is provided as a liquid. SCA’s for
    maintenance intervals are available in liquid form and as a

    spin-on element. (No Spin-on available for 3600 Family of
    Engines)

    NOTE:

    The amountof SCA added at initial fill is not the same as the
    amount added at maintenance intervals.

    The coolant additive elements can be used with any ethylene or
    propylene glycol type antifreeze which meets ASTM

    D4985 or ASTM D5345 Specifications.

    NOTE:

    For use with standard heavy duty coolant only, not for use with
    Extended Life Coolant.

    PARTS NEEDED:

    Cooling System Capacity

    Liters GallonsLiquid SCA at Initial Fill

    Liquid SCA atMaintenance*

    Spin-on SCAMaintenance Element*

    22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

    30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369
    (1)

    38-49 (10-13) 3P-2044 (1)

    8T-1589 (1) 111-2372 (1) 111-2369 (1)

    49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

    64-83 (17-22) 3P-2044 (2)

    8T-1589 (1)111-2372 (1)6V-3542 (1)

    111-2371 (1)

    83-114 (22-30) 3P-2044 (3)

    8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

    114-163 (30-43) 3P-2044 (5) 3P-2044 (1)

    6V-3542 (1) 111-2371 (2)

    163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

    * Normal maintenance period is 250 hrs. See your Operation and
    Maintenance Manual for complete coolant

    maintenance instructions.

    ( ) Indicates quantity required.

    A6 SUPPLEMENTAL COOLANT ADDITIVES SEBP4001-40

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    MAINTENANCE PARTS

    DESCRIPTION

    PART

    NUMBER QTY WHERE USED PAG

    AIR INLET AND EXHAUST SYSTEM

    FILTER ELEMENT AS-AIR (PRIMARY)

    (AIR CLEANER)

    4L-9852 1 AIR CLEANER GP 1

    FILTER ELEMENT-AIR (PRIMARY) 243-6350 1 AIR CLEANER GP 1

    BASIC ENGINE

    BELT-SERPENTINE 192-2169 1 BELT GP-SERPENTINE

    1 IDLER GP

    CAP AS-ENGINE OIL FILLER 227-4531 1 COVER GP-VALVE MECHANISM

    1 COVER GP-VALVE MECHANISM

    1 COVER GP-VALVE MECHANISM

    1 COVER GP-VALVE MECHANISM

    1 COVER GP-VALVE MECHANISM

    PLUG-MAGNETIC

    (ENGINE OIL PAN DRAIN)

    118-3619 1 DRAIN GP-ENGINE OIL

    SEAL-VALVE COVER 268-3490 1 COVER GP-VALVE MECHANISM

    1 COVER GP-VALVE MECHANISM 285-4106 1 COVER GP-VALVE
    MECHANISM

    COVER GP-VALVE MECHANISM

    COOLING SYSTEM

    CAP-RADIATOR

    (SEA WATER HEAT EXCHANGER)

    125-5274 1 HEAT EXCHANGER GP-SEA WATER 1

    CAP-VENTED (COOLANT TANK) 336-2022 1 RECOVERY GP-COOLANT 1

    GASKET (TEMPERATURE REGULATOR

    HOUSING)

    245-7420 1 LINES GP-WATER 1

    245-7421 1 LINES GP-WATER 1

    GASKET

    (TEMPERATURE REGULATOR)

    245-7420 1 HOUSING & REGULATOR GP 1

    1 LINES GP-WATER 1245-7421 1 HOUSING & REGULATOR GP 1

    1 LINES GP-WATER 1

    PLUG-DRAIN

    (SEA WATER HEAT EXCHANGER)

    5B-9169 1 HEAT EXCHANGER GP-SEA WATER 1

    PLUG-ZINC

    (SEA WATER HEAT EXCHANGER)

    5B-9651 1 HEAT EXCHANGER GP-SEA WATER 1

    REGULATOR-WATER TEMPERATURE

    (98-DEG C)

    247-7133 1 HOUSING & REGULATOR GP 1

    1 LINES GP-WATER 1

    ROD-ZINC

    (AUXILIARY SEA WATER PUMP)

    6L-2280 1 PUMP GP-AUXILIARY SEA WATER 1

    1 PUMP GP-AUXILIARY SEA WATER 1SEAL-LIP TYPE (WATER

    TEMPERATURE REGULATOR)

    3S-9643 1 HEAT EXCHANGER GP-SEA WATER 1

    SEBP4001-40 MAINTENANCE PARTS

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    MAINTENANCE PARTS

    DESCRIPTION

    PART

    NUMBER QTY WHERE USED PAGE

    ELECTRICAL AND STARTING SYSTEM

    BELT-SERPENTINE 192-2169 1 ALTERNATOR GP-CHARGING 210

    1 ALTERNATOR GP-CHARGING 212

    CIRCUIT BREAKER AS (135-AMPERE) 171-2213 2 WIRING GP-ENGINE 2722
    WIRING GP-ENGINE 275

    1 WIRING GP-ENGINE 279

    1 WIRING GP-ENGINE 283

    1 WIRING GP-ENGINE 297

    1 WIRING GP-ENGINE 304

    CIRCUIT BREAKER AS (135-AMPERE)

    (ALTERNATOR)

    171-2213 1 WIRING GP-ENGINE 303

    CIRCUIT BREAKER AS (90-AMPERE) 171-2211 1 WIRING GP-ENGINE
    279

    1 WIRING GP-ENGINE 283

    1 WIRING GP-ENGINE 289

    1 WIRING GP-ENGINE 291

    1 WIRING GP-ENGINE 293

    1 WIRING GP-ENGINE 2951 WIRING GP-ENGINE 297

    1 WIRING GP-ENGINE 305

    CIRCUIT BREAKER AS (90-AMPERE)

    (ALTERNATOR)

    171-2211 1 WIRING GP-ENGINE 302

    FUEL SYSTEM

    FILTER (ADVANCED EFFICIENCY) 1R-0751 1 LINES GP-FUEL FILTER
    180

    1 LINES GP-FUEL FILTER 182

    FILTER-FUEL

    (ADVANCED EFFICIENCY)

    1R-0750 2 FILTER GP-FUEL 172

    2 FILTER GP-FUEL 174

    GASKET (FUEL PRIMING PUMP) 1P-0436 1 LINES GP-FUEL FILTER
    184

    1 LINES GP-FUEL FILTER 188GASKET (FUEL PRIMING PUMP)

    (FUEL PRIMING PUMP)

    1P-0436 1 PUMP GP-FUEL PRIMING 200

    LUBRICATION SYSTEM

    BREATHER AS (CRANKCASE) 193-4680 1 BREATHER GP 72

    CAP-OIL FILLER (ENGINE OIL) 068-4497 1 FILLER GP-ENGINE OIL
    74

    FILTER-ENGINE OIL

    (ADVANCED EFFICIENCY)

    1R-1808 1 FILTER GP-ENGINE OIL 75

    2 FILTER GP-ENGINE OIL 76

    2 FILTER GP-ENGINE OIL 79

    2 FILTER GP-ENGINE OIL 82

    1 FILTER GP-ENGINE OIL 85

    A8 MAINTENANCE PARTS SEBP4001-40

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    INDEXName Page Name

    AADAPTER GP-OIL FILTERENGINE . . . . . . . . . . . . 71

    AFTERCOOLER GP . . . . . . . . . . . . . . . . . . . . . . . . .
    . . 135

    AFTERCOOLER GP-RAW WATER . . . . . . . . . . . . . 137

    139

    AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 141

    142

    144

    145

    ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 210

    212

    214

    216

    BBASE GP-VALVE COVER . . . . . . . . . . . . . . . . . . . . . .
    15

    1617

    19

    BELT GP-SERPENTINEALTERNATOR . . . . . . . . 7

    BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . . . .
    . 8

    BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 7

    48

    210

    212

    BRACKET GP-MOUNTING

    MESSENGER DISPLAY . . . . . . . . . . . . . . . . . . . . .
    310

    BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 72

    BREATHER GPCRANKCASE . . . . . . . . . . . . . . . . . 72

    CCAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . 9

    CAP AS-ENGINE OIL FILLER . . . . . . . . . . . . . . . . . .
    14

    15

    16

    17

    19

    CAP AS-RAIN . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . 146

    CAP-OIL FILLER (ENGINE OIL) . . . . . . . . . . . . . . . .
    74

    CAP-RADIATOR

    (SEA WATER HEAT EXCHANGER) . . . . . . . . . . 107CAP-VENTED
    (COOLANT TANK) . . . . . . . . . . . . . . 132

    CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . .
    . . . 323

    CIRCUIT BREAKER AS (135-AMPERE). . . . . . . . . 272

    275

    279

    283

    297

    304

    CIRCUIT BREAKER AS (135-AMPERE)

    (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . 303

    CIRCUIT BREAKER AS (90-AMPERE) . . . . . . . . . . 279

    CIRCUIT BREAKER AS (90-AMPERE)

    (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . .
    . .

    CONTROL & MTG GP-ENGINE ELEK . . . . . . . . . .

    CONTROL AS-GOVERNORLOAD SHARE . . . . .

    CONTROL GP-ENGINE ELECTRONIC . . . . . . . . .

    CONTROL GP-ENGINE SPEED . . . . . . . . . . . . . . . .

    CONTROL GP-UNPRGMED MONITOR . . . . . . . . .

    COOLER AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . .
    .

    COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
    . .

    CORE AS (SEA WATER HEAT EXCHANGER) . . .

    CORE AS-AFTERCOOLER . . . . . . . . . . . . . . . . . . . .

    CORE AS-OIL COOLER (ENGINE) . . . . . . . . . . . . .

    COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .
    . .

    COVER GP-FLYWHEEL HOUSING . . . . . . . . . . . . .

    COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . .

    COVER GP-OIL FILLERLH . . . . . . . . . . . . . . . . . . .

    COVER GP-VALVE MECHANISM . . . . . . . . . . . . . .

    COVER-PROTECTION . . . . . . . . . . . . . . . . . . . . . . .
    .

    CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . .
    .

    CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . .
    .

    CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . .
    . .

    CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . .
    .

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    INDEXName Page Name Page

    DDAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 33

    DISPLAY GP-MONITOR . . . . . . . . . . . . . . . . . . . . . . .
    314

    315

    316

    DISPLAY GP-MONITOR

    MARINE POWER DISPLAY . . . . . . . . . . . . . . . . . . 312

    DISPLAY GP-MONITORUNPROGRAMMED . . . 313

    DRAIN GP-COOLANTAFTERCOOLER . . . . . . . . 101

    102

    103

    104

    DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . .
    . 34

    35

    EELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . .
    . . 147ELBOW GP-EXHAUSTDRY . . . . . . . . . . . . . . . . . . .
    148

    ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 149

    ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 1

    2

    3

    4

    5

    6

    F

    FASTENER GP-CYLINDER HEAD . . . . . . . . . . . . . . 3637

    38

    FASTENER GP-FRONT COVER . . . . . . . . . . . . . . . 39

    FILLER GP-ENGINE OILFRONT FILL . . . . . . . . . 74

    FILTER (ADVANCED EFFICIENCY) . . . . . . . . . . . . 180

    182

    FILTER ELEMENT AS-AIR (PRIMARY)

    (AIR CLEANER) . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 141

    FILTER ELEMENT-AIR (PRIMARY). . . . . . . . . . . . . 145

    FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . .
    . 75

    76

    79

    8285

    FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . 172

    174

    FILTER-ENGINE OIL

    (ADVANCED EFFICIENCY) . . . . . . . . . . . . . . . . . . 75

    76

    79

    82

    85

    FILTER-FUEL (ADVANCED EFFICIENCY) . . . . . . 172

    174

    FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . .
    . 150

    FITTING GP-FUEL LINES . . . . . . . . . . . . . . . . . . . . .
    . 176

    FLANGE GP-COOLANT LINES . . . . . . . . . . . . . . . . .
    105

    FLANGE GP-COOLANT LINESTHREADED . . . . 106

    FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . .
    151

    152FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 40

    GGASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 184

    188

    GASKET (FUEL PRIMING PUMP)

    (FUEL PRIMING PUMP) . . . . . . . . . . . . . . . . . . . . .
    200

    GASKET

    (TEMPERATURE REGULATOR HOUSING) . . . 114

    GASKET (TEMPERATURE REGULATOR) . . . . . . 110

    118

    GAUGE GP-OIL LEVEL (DIPSTICK)ENGINE . . . 8687

    GAUGE-OIL LEVEL (DIPSTICK) (ENGINE) . . . . . . 87

    GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . 41

    GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . . . . .
    224

    225

    HHARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . .
    . 272

    279

    289

    293HARNESS AS-ENGINE

    (CUSTOMER CONNECTION) . . . . . . . . . . . . . . . 287

    HARNESS AS-ENGINE (UNIT INJECTOR) . . . . . . 272

    275

    279

    283

    289

    291

    293

    295

    297

    300

    HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . . . . .
    . 226HARNESS AS-SENSOR . . . . . . . . . . . . . . . . . . . . . .
    . 275

    283

    291

    295

    300

    HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . .
    . 227

    306

    307

    HARNESS AS-WIRING (STARTING MOTOR) . . . 272

    275

    279

    A10 INDEX SEBP4001-40

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    INDEXName Page Name

    283

    289

    291

    293

    295

    HEAT EXCHANGER GP-SEA WATER . . . . . . . . . . 107108

    HOUSING & REGULATOR GP . . . . . . . . . . . . . . . ..
    110

    HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . .
    43

    45

    HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . .
    . 46

    47

    IIDLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . 48

    INDICATOR AS (ENGINE OIL PRESSURE) . . . . . 76

    79

    82INDICATOR AS (FUEL PRESSURE) . . . . . . . . . . . . 174

    INDICATOR-AIR FILTER CHANGE . . . . . . . . . . . . . 144

    INDICATOR-FUEL PRESSURE . . . . . . . . . . . . . . . . 172

    INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . .
    . . 177

    178

    KKIT-CONTROL PANEL INSTALLATION . . . . . . . . . 326

    KIT-ENGINE PARTS

    MARINE CLASSIFICATION SOCIETY . . . . . . . . 327

    KIT-GASKETWATER PUMP . . . . . . . . . . . . . . . . . .
    328KIT-RECEPTACLE (2-PIN) . . . . . . . . . . . . . . . . . . . . .
    272

    275

    279

    283

    289

    LLIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . .
    . . . 49

    LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . 153

    LINES GP-AUXILIARY SEA WATER . . . . . . . . . . . . 111

    LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . .
    . . 88

    9192

    93

    94

    95

    LINES GP-ENGINE OILLH . . . . . . . . . . . . . . . . . . .
    89

    LINES GP-ENGINE OILRH . . . . . . . . . . . . . . . . . . .
    90

    LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . . . . .
    179

    LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . .
    . 180

    182

    184

    188

    LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . .

    LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    LINES GP-WATERHEAT EXCHANGER . . . . . . . .

    MMANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . .
    .

    METER GP-SERVICERED BACKLIGHT . . . . . . .

    METER GP-SERVICEWHITE BACKLIGHT . . . . .

    MODULE GP-DISPLAYMESSENGER . . . . . . . . .

    MOUNTING GP-AIR CLEANER . . . . . . . . . . . . . . . .

    MOUNTING GP-CONTROL PANEL

    MARINE POWER DISPLAY . . . . . . . . . . . . . . . . . .

    MOUNTING GP-ENGINE FLEXIBLE . . . . . . . . . . . .

    MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . .

    MUFFLER GP-SPARK ARRESTOR . . . . . . . . . . . . .

    PPAN GP-OILLH — ENGINE . . . . . . . . . . . . . . . . . . .
    .

    PAN GP-OILRH — ENGINE . . . . . . . . . . . . . . . . . . .
    .

    PARTS GP-MISCELLANEOUS . . . . . . . . . . . . . . . . .

    PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . .
    . . . . .

    PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    PLUG GP-EXPANSION TANK . . . . . . . . . . . . . . . . . .

    PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . . . . . .
    PLUG-DRAIN

    (SEA WATER HEAT EXCHANGER) . . . . . . . . . .

    PLUG-MAGNETIC (ENGINE OIL PAN DRAIN) . . .

    PLUG-PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . .

    PLUG-ZINC

    (SEA WATER HEAT EXCHANGER) . . . . . . . . . .

    POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . .

    PULLEY GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . . . . . .

    PUMP GP-AUXILIARY SEA WATER . . . . . . . . . . . .

    PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . .
    .

    PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . .

    PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . .
    .

    PUMP GP-FUEL PRIMING (HAND) . . . . . . . . . . . . .

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    INDEXName Page Name Page

    188

    PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . .
    201

    202

    203

    PUMP GP-SUMP (ENGINE OIL) . . . . . . . . . . . . . . . . 98

    99PUMP GP-SUMPENGINE OIL . . . . . . . . . . . . . . . . 98

    99

    PUMP GP-UNIT INJECTOR HYD . . . . . . . . . . . . . . . 201

    202

    203

    PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 129

    130

    RRECOVERY GP-COOLANT . . . . . . . . . . . . . . . . . . . .
    131

    132

    REGULATOR AS-VOLTAGE (12-VOLT) . . . . . . . . . 214REGULATOR
    GP-FUEL PRESSURE . . . . . . . . . . . 204

    205

    REGULATOR-TEMPERATURE (98-DEG C) . . . . . 107

    REGULATOR-TEMPERATURE (98-DEG C)

    (WATER, COOLANT) . . . . . . . . . . . . . . . . . . . . . . .
    114

    REGULATOR-WATER TEMPERATURE

    (98-DEG C) . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . 110

    118

    ROCKER ARM GPEXHAUST . . . . . . . . . . . . . . . . . 62

    ROCKER ARM GPINLET . . . . . . . . . . . . . . . . . . . . .
    63

    ROD-ZINC (AUXILIARY SEA WATER PUMP) . . . . 127

    128

    SSEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . .
    64

    SEAL-LIP TYPE

    (WATER TEMPERATURE REGULATOR) . . . . . 107

    SEAL-VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . .
    . 16

    19

    SENSOR AS-PRESSURE . . . . . . . . . . . . . . . . . . . . . .
    237

    SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . . . . . 228

    232

    SENSOR GP-COOLANT LEVEL

    WATER, COOLANT . . . . . . . . . . . . . . . . . . . . . . . . .
    229SENSOR GP-ENGINE

    ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . 230

    SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . .
    232

    233

    234

    SENSOR GP-LIQUID LEVEL (COOLANT) . . . . . . . 228

    SENSOR GP-LIQUID LEVEL

    COOLANT LOSS . . . . . . . . . . . . . . . . . . . . . . . . . .
    . 235

    SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . .
    236

    237

    238

    239

    240

    SENSOR GP-PRESSURE (ATMOSPHERIC) . . . . 230

    SENSOR GP-PRESSURE (BOOST) . . . . . . . . . . . . 230

    SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 230

    SENSOR GP-PRESSURE (FUEL) . . . . . . . . . . . . . . 230SENSOR
    GP-PRESSURE

    (INJECTION ACTUATION) . . . . . . . . . . . . . . . . . .
    230

    SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . .
    . . 241

    SENSOR GP-SPEED (ENGINE TIMING) . . . . . . . . 230

    SENSOR GP-TEMPERATURE. . . . . . . . . . . . . . . . . 242

    243

    244

    245

    SENSOR GP-TEMPERATURE

    (AIR INLET MANIFOLD) . . . . . . . . . . . . . . . . . . . . .
    230

    SENSOR GP-TEMPERATURE (FUEL) . . . . . . . . . . 246

    SENSOR GP-TEMPERATURE

    (WATER, COOLANT) . . . . . . . . . . . . . . . . . . . . . . .
    230SENSOR GP-TEMPERATUREFUEL . . . . . . . . . . . 246

    SEPARATOR GP-AIR . . . . . . . . . . . . . . . . . . . . . . . .
    . . 133

    134

    SERVICE GP-MONITOR . . . . . . . . . . . . . . . . . . . . . . .
    329

    330

    331

    SHAFT GP-STUB . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . 65

    66

    SHIELD GP-FUEL LINES . . . . . . . . . . . . . . . . . . . . . .
    206

    208

    SILENCER-AIR STARTING . . .. . . . .. . . . .. . . . .. .
    247

    248

    SPACER GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . .
    67STARTING AID GP (HEATER) . . . . . . . . . . . . . . . . . .
    139

    STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . . . .
    249

    251

    STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 253

    254

    255

    257

    SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . .
    . 68

    SWITCH AS-LIQUID LEVEL (ENGINE OIL) . . . . . . 35

    SWITCH AS-MAGNETIC (12-VOLT)

    (START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 261

    SWITCH AS-MAGNETIC (24-VOLT) . . . . . . . . . . . . 263SWITCH
    GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 259

    260

    261

    SWITCH GP-MAGNETIC (24-VOLT)

    (START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . 297

    307

    SWITCH GP-MAGNETIC (24-VOLT)

    (STARTER RELAY) . . . . . . . . . . . . . . . . . . . . . . . .
    . 279

    283

    289

    293

    A12 INDEX SEBP4001-40

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    INDEXName Page Name

    295

    SWITCH GP-MAGNETIC (STARTER RELAY) . . . . 272

    275

    291

    SWITCH GP-MAGNETICAIR INLET HEATER . . . 264

    SWITCH GP-MAGNETICSTART RELAY . . . . . . . 259262

    263

    SWITCH GP-MAGNETIC

    STARTING AID HEATER RELAY . . . . . . . . . . . . . 265

    TTURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . .
    . 159

    160

    VVALVE GP

    (AFTERCOOLER COOLANT DRAIN) . . . . . . . . . 101

    102

    VALVE GP-AIR STARTING . . . . . . . . . . . . . . . . . . . . .
    266

    VALVE GP-FLUID CONTROL (ENGINE OIL) . . . . 76

    79

    82

    VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . .
    69

    70

    VOLTMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . 322

    WWIRE AS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    . . . . . . . . . 267

    268

    269

    270

    WIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . . . . .
    271

    WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . .
    . . 272

    275

    279

    283

    289

    291

    293

    295297

    300

    WIRING GP-ENGINEAIR INLET HEATER . . . . . . 304

    305

    WIRING GP-ENGINE

    AIR INLET HEATER, STARTING MOTOR . . . . . 308

    WIRING GP-ENGINE

    ALTERNATOR CIRCUIT BREAKER . . . . . . . . . . 302

    303

    WIRING GP-ENGINE

    CUSTOMER CONNECTION . . . . . . . . . . . . . . . . . 287

    WIRING GP-ENGINESTART RELAY . . . . . . . . . . .

    WIRING GP-INSTRUMENT PANEL . . . . . . . . . . . . .

    WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . .
    . . .

    SEBP4001-40 INDEX

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    MEMORANDA

    A14 MEMORANDA SEBP4001-40

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    ENGINE ARRANGEMENT

    242-3450 ENGINE AR-CORE162 BRAKE KW (217 BHP) AT 1500 RPM

    SMCS-1000 i02514

    NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    Y 215-6407 1 CAMSHAFT GP

    Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 2

    Y 188-3826 1 COOLER GP-ENGINE OIL 1Y 204-2475 1 BREATHER GP
    (CRANKCASE)

    Y 173-1816 1 COVER GP-FRONT HOUSING

    Y 164-6148 1 CRANKSHAFT GP

    Y 161-3406 1 CYLINDER BLOCK GP

    Y 214-1980 1 CYLINDER HEAD GP

    Y 211-4336 1 DAMPER GP

    Y 7C-4566 1 DRAIN GP-ENGINE OIL

    Y 213-4363 1 FASTENER GP-CYLINDER HEAD

    Y 205-5294 1 FILTER GP-ENGINE OIL

    S/N: C9A1-516

    Y 205-1321 1 GEAR GP-FRONT

    Y 209-0758 1 HOUSING GP-FRONT

    S/N: C9A1-425

    Y 270-7524 1 HOUSING GP-FRONT S/N: C9A426-UP

    Y 197-6017 1 LIFTING GP-ENGINE

    Y 241-8901 1 LINES GP-AIR 1

    Y 195-0329 1 LINES GP-ENGINE OIL

    Y 241-7783 1 LINES GP-TURBOCHARGER OIL

    Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 1

    Y 226-9993 1 PISTON & ROD GP

    Y 174-2050 1 PLUG GP-ENGINE

    Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 1

    Y 195-8098 1 PUMP GP-ENGINE OIL

    Y 242-3456 1 PUMP GP-FUEL INJECTION 1

    Y 209-4600 1 PUMP GP-WATER 1

    Y 187-6508 1 SEAL GP-CRANKSHAFT

    Y 246-4414 1 SENSOR GP-ENGINE 2Y 197-5990 1 SEPARATOR GP-AIR
    1

    S/N: C9A1-242

    Y 242-3580 1 TURBOCHARGER GP 1

    Y 155-7927 1 VALVE MECHANISM GP

    Y-SEPARATE ILLUSTRATION

    SEBP4001-40 1 of 1 ENGINE ARRANGEMENT

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    ENGINE ARRANGEMENT

    242-3451 ENGINE AR-CORE189 BRAKE KW (253 BHP) AT 1500 RPM

    SMCS-1000 i02514616

    NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    Y 215-6407 1 CAMSHAFT GP 9

    Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 218

    Y 188-3826 1 COOLER GP-ENGINE OIL 100Y 204-2475 1 BREATHER GP
    (CRANKCASE) 72

    Y 173-1816 1 COVER GP-FRONT HOUSING 12

    Y 164-6148 1 CRANKSHAFT GP 20

    Y 161-3406 1 CYLINDER BLOCK GP 23

    Y 214-1980 1 CYLINDER HEAD GP 28

    Y 211-4336 1 DAMPER GP 33

    Y 7C-4566 1 DRAIN GP-ENGINE OIL 34

    Y 213-4363 1 FASTENER GP-CYLINDER HEAD 37

    Y 205-5294 1 FILTER GP-ENGINE OIL 75

    S/N: C9A1-516

    Y 205-1321 1 GEAR GP-FRONT 41

    Y 209-0758 1 HOUSING GP-FRONT 46

    S/N: C9A1-425

    Y 270-7524 1 HOUSING GP-FRONT 47S/N: C9A426-UP

    Y 197-6017 1 LIFTING GP-ENGINE 49

    Y 241-8901 1 LINES GP-AIR 153

    Y 195-0329 1 LINES GP-ENGINE OIL 88

    Y 241-7783 1 LINES GP-TURBOCHARGER OIL 96

    Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 154

    Y 226-9993 1 PISTON & ROD GP 55

    Y 174-2050 1 PLUG GP-ENGINE 56

    Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 191

    Y 195-8098 1 PUMP GP-ENGINE OIL 97

    Y 242-3456 1 PUMP GP-FUEL INJECTION 199

    Y 209-4600 1 PUMP GP-WATER 129

    Y 187-6508 1 SEAL GP-CRANKSHAFT 64

    Y 246-4414 1 SENSOR GP-ENGINE 230Y 197-5990 1 SEPARATOR GP-AIR
    133

    S/N: C9A1-242

    Y 242-3580 1 TURBOCHARGER GP 160

    Y 155-7927 1 VALVE MECHANISM GP 69

    242-7144 1 ELECTRONICS GP-ENGINE RATINGS

    Y-SEPARATE ILLUSTRATION

    2 ENGINE ARRANGEMENT 1 of 1 SEBP4001-40

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    ENGINE ARRANGEMENT

    242-3452 ENGINE AR-CORE215 BRAKE KW (288 BHP) AT 1500 RPM

    SMCS-1000 i02514

    NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    Y 215-6407 1 CAMSHAFT GP

    Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 2

    Y 188-3826 1 COOLER GP-ENGINE OIL 1Y 204-2475 1 BREATHER GP
    (CRANKCASE)

    Y 173-1816 1 COVER GP-FRONT HOUSING

    Y 164-6148 1 CRANKSHAFT GP

    Y 161-3406 1 CYLINDER BLOCK GP

    Y 214-1980 1 CYLINDER HEAD GP

    Y 211-4336 1 DAMPER GP

    Y 7C-4566 1 DRAIN GP-ENGINE OIL

    Y 213-4363 1 FASTENER GP-CYLINDER HEAD

    Y 205-5294 1 FILTER GP-ENGINE OIL

    S/N: C9A1-516

    Y 205-1321 1 GEAR GP-FRONT

    Y 209-0758 1 HOUSING GP-FRONT

    S/N: C9A1-425

    Y 270-7524 1 HOUSING GP-FRONT S/N: C9A426-UP

    Y 197-6017 1 LIFTING GP-ENGINE

    Y 241-8901 1 LINES GP-AIR 1

    Y 195-0329 1 LINES GP-ENGINE OIL

    Y 241-7783 1 LINES GP-TURBOCHARGER OIL

    Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 1

    Y 226-9993 1 PISTON & ROD GP

    Y 174-2050 1 PLUG GP-ENGINE

    Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 1

    Y 195-8098 1 PUMP GP-ENGINE OIL

    Y 242-3456 1 PUMP GP-FUEL INJECTION 1

    Y 209-4600 1 PUMP GP-WATER 1

    Y 187-6508 1 SEAL GP-CRANKSHAFT

    Y 246-4414 1 SENSOR GP-ENGINE 2Y 197-5990 1 SEPARATOR GP-AIR
    1

    S/N: C9A1-242

    Y 242-3580 1 TURBOCHARGER GP 1

    Y 155-7927 1 VALVE MECHANISM GP

    242-7145 1 ELECTRONICS GP-ENGINE RATINGS

    Y-SEPARATE ILLUSTRATION

    SEBP4001-40 1 of 1 ENGINE ARRANGEMENT

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    ENGINE ARRANGEMENT

    242-3453 ENGINE AR-CORE189 BRAKE KW (253 BHP) AT 1800 RPM

    SMCS-1000 i02514579

    NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    Y 215-6407 1 CAMSHAFT GP 9

    Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 218

    Y 188-3826 1 COOLER GP-ENGINE OIL 100Y 204-2475 1 BREATHER GP
    (CRANKCASE) 72

    Y 173-1816 1 COVER GP-FRONT HOUSING 12

    Y 164-6148 1 CRANKSHAFT GP 20

    Y 161-3406 1 CYLINDER BLOCK GP 23

    Y 214-1980 1 CYLINDER HEAD GP 28

    Y 211-4336 1 DAMPER GP 33

    Y 7C-4566 1 DRAIN GP-ENGINE OIL 34

    Y 213-4363 1 FASTENER GP-CYLINDER HEAD 37

    Y 205-5294 1 FILTER GP-ENGINE OIL 75

    S/N: C9A1-516

    Y 205-1321 1 GEAR GP-FRONT 41

    Y 209-0758 1 HOUSING GP-FRONT 46

    S/N: C9A1-425

    Y 270-7524 1 HOUSING GP-FRONT 47S/N: C9A426-UP

    Y 197-6017 1 LIFTING GP-ENGINE 49

    Y 241-8901 1 LINES GP-AIR 153

    Y 195-0329 1 LINES GP-ENGINE OIL 88

    Y 241-7783 1 LINES GP-TURBOCHARGER OIL 96

    Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 154

    Y 226-9993 1 PISTON & ROD GP 55

    Y 174-2050 1 PLUG GP-ENGINE 56

    Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 191

    Y 195-8098 1 PUMP GP-ENGINE OIL 97

    Y 242-3456 1 PUMP GP-FUEL INJECTION 199

    Y 209-4600 1 PUMP GP-WATER 129

    Y 187-6508 1 SEAL GP-CRANKSHAFT 64

    Y 246-4414 1 SENSOR GP-ENGINE 230Y 197-5990 1 SEPARATOR GP-AIR
    133

    S/N: C9A1-242

    Y 242-3580 1 TURBOCHARGER GP 160

    Y 155-7927 1 VALVE MECHANISM GP 69

    242-7146 1 ELECTRONICS GP-ENGINE RATINGS

    Y-SEPARATE ILLUSTRATION

    4 ENGINE ARRANGEMENT 1 of 1 SEBP4001-40

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    ENGINE ARRANGEMENT

    242-3454 ENGINE AR-CORE232 BRAKE KW (311 BHP) AT 1800 RPM

    SMCS-1000 i02514

    NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    Y 215-6407 1 CAMSHAFT GP

    Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 2

    Y 188-3826 1 COOLER GP-ENGINE OIL 1Y 204-2475 1 BREATHER GP
    (CRANKCASE)

    Y 173-1816 1 COVER GP-FRONT HOUSING

    Y 164-6148 1 CRANKSHAFT GP

    Y 161-3406 1 CYLINDER BLOCK GP

    Y 214-1980 1 CYLINDER HEAD GP

    Y 211-4336 1 DAMPER GP

    Y 7C-4566 1 DRAIN GP-ENGINE OIL

    Y 213-4363 1 FASTENER GP-CYLINDER HEAD

    Y 205-5294 1 FILTER GP-ENGINE OIL

    S/N: C9A1-516

    Y 205-1321 1 GEAR GP-FRONT

    Y 209-0758 1 HOUSING GP-FRONT

    S/N: C9A1-425

    Y 270-7524 1 HOUSING GP-FRONT S/N: C9A426-UP

    Y 197-6017 1 LIFTING GP-ENGINE

    Y 241-8901 1 LINES GP-AIR 1

    Y 195-0329 1 LINES GP-ENGINE OIL

    Y 241-7783 1 LINES GP-TURBOCHARGER OIL

    Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 1

    Y 226-9993 1 PISTON & ROD GP

    Y 174-2050 1 PLUG GP-ENGINE

    Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 1

    Y 195-8098 1 PUMP GP-ENGINE OIL

    Y 242-3456 1 PUMP GP-FUEL INJECTION 1

    Y 209-4600 1 PUMP GP-WATER 1

    Y 187-6508 1 SEAL GP-CRANKSHAFT

    Y 246-4414 1 SENSOR GP-ENGINE 2Y 197-5990 1 SEPARATOR GP-AIR
    1

    S/N: C9A1-242

    Y 242-3580 1 TURBOCHARGER GP 1

    Y 155-7927 1 VALVE MECHANISM GP

    242-7147 1 ELECTRONICS GP-ENGINE RATINGS

    Y-SEPARATE ILLUSTRATION

    SEBP4001-40 1 of 1 ENGINE ARRANGEMENT

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    ENGINE ARRANGEMENT

    242-3455 ENGINE AR-CORE269 BRAKE KW (361 BHP) AT 1800 RPM

    SMCS-1000 i02514607

    NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    Y 215-6407 1 CAMSHAFT GP 9

    Y 246-8661 1 CONTROL & MTG GP-ENGINE ELEK 218

    Y 188-3826 1 COOLER GP-ENGINE OIL 100Y 204-2475 1 BREATHER GP
    (CRANKCASE) 72

    Y 173-1816 1 COVER GP-FRONT HOUSING 12

    Y 164-6148 1 CRANKSHAFT GP 20

    Y 161-3406 1 CYLINDER BLOCK GP 23

    Y 214-1980 1 CYLINDER HEAD GP 28

    Y 211-4336 1 DAMPER GP 33

    Y 7C-4566 1 DRAIN GP-ENGINE OIL 34

    Y 213-4363 1 FASTENER GP-CYLINDER HEAD 37

    Y 205-5294 1 FILTER GP-ENGINE OIL 75

    S/N: C9A1-516

    Y 205-1321 1 GEAR GP-FRONT 41

    Y 209-0758 1 HOUSING GP-FRONT 46

    S/N: C9A1-425

    Y 270-7524 1 HOUSING GP-FRONT 47S/N: C9A426-UP

    Y 197-6017 1 LIFTING GP-ENGINE 49

    Y 241-8901 1 LINES GP-AIR 153

    Y 195-0329 1 LINES GP-ENGINE OIL 88

    Y 241-7783 1 LINES GP-TURBOCHARGER OIL 96

    Y 197-5987 1 MANIFOLD GP-EXHAUST (WATER COOLED) 154

    Y 226-9993 1 PISTON & ROD GP 55

    Y 174-2050 1 PLUG GP-ENGINE 56

    Y 242-3119 1 PUMP & MTG GP-UNIT INJ HYD 191

    Y 195-8098 1 PUMP GP-ENGINE OIL 97

    Y 242-3456 1 PUMP GP-FUEL INJECTION 199

    Y 209-4600 1 PUMP GP-WATER 129

    Y 187-6508 1 SEAL GP-CRANKSHAFT 64

    Y 246-4414 1 SENSOR GP-ENGINE 230Y 197-5990 1 SEPARATOR GP-AIR
    133

    S/N: C9A1-242

    Y 242-3580 1 TURBOCHARGER GP 160

    Y 155-7927 1 VALVE MECHANISM GP 69

    242-7148 1 ELECTRONICS GP-ENGINE RATINGS

    Y-SEPARATE ILLUSTRATION

    6 ENGINE ARRANGEMENT 1 of 1 SEBP4001-40

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    BASIC ENGINE

    249-7167 BELT GP-SERPENTINEALTERNATORFOR USE WITH 245-4596PAGE
    8. CANNOT BE USED WITH 197-6014PAGE 210,

    206-2650PAGE 212

    AN ATTACHMENT

    SMCS-1397 i02834

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 192-2169 1 BELT-SERPENTINE2 1 238-0364 1 PULLEY-ALTERNATOR
    (8-GROOVE)

    GRAPHIC #1 g0107

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    245-4596 BELT TENSIONER GPCANNOT BE USED WITH 197-6014PAGE 210,
    206-2650PAGE 212

    AN ATTACHMENT

    SMCS-1358 i02585862

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 173-1498 1 PULLEY AS-IDLER (8-GROOVE)

    M 1 151-2900 1 BOLT (M10X1.5X54.25-MM)1 166-6358 1
    COVER-DUST

    3 1 194-4827 1 BRACKET AS-ALTERNATOR

    4 1 206-9790 1 BRACKET

    5 1 206-9791 1 BRACKET-MOUNTING

    6 1 211-2101 2 SLEEVE

    8 1 201-6699 1 BELT TENSIONER

    9 1 3E-4353 2 WASHER-HARD (11X25X3-MM THK)

    M 10 1 6V-1820 2 BOLT (M10X1.5X30-MM)

    M 11 1 6V-4248 1 BOLT (M10X1.5X25-MM)

    12 1 6V-5839 3 WASHER (11X21X2.5-MM THK)

    M 13 1 6V-5843 1 BOLT (M10X1.5X45-MM)

    M 14 1 8T-0643 1 BOLT (M10X1.5X80-MM)

    M 15 1 8T-4137 1 BOLT (M10X1.5X20-MM)

    M 16 1 8T-4195 2 BOLT (M10X1.5X30-MM)M-METRIC PART

    GRAPHIC #1 g01065781

    8 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    215-6407 CAMSHAFT GPSMCS-1210 i01972

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 107-7694 1 PLATE-THRUST

    R 2 1 216-8193 1 CAMSHAFT AS

    2A 1 1B-8705 1 KEY-WOODRUFF

    2B 1 224-3247 1 GEAR (100-TEETH)M 3 1 6V-3940 2 BOLT
    (M8X1.25X25-MM)

    M-METRIC PARTR-REMFG PART MAY BE AVAILABLE

    GRAPHIC #1 g0062

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    252-9266 COVER GP-ENGINETO PROVIDE A RH OIL FILLER GP

    AN ATTACHMENT

    SMCS-1000 i02154780

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 4F-9720 1 GASKET

    M 2 1 6V-5217 2 BOLT (M8X1.25X20-MM)3 1 7W-6244 1 COVER

    4 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)

    M-METRIC PART

    GRAPHIC #1 g01092922

    10 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    127-5728 COVER GP-FLYWHEEL HOUSINGLEFT STARTER BORE

    AN ATTACHMENT

    SMCS-1157 i00830

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 9Y-6089 1 GASKET

    2 1 0S-1589 3 BOLT (5/8-11X1.75-IN)3 1 4D-3704 3 WASHER-HARD
    (17X30X5-MM THK)

    4 1 4N-1114 1 COVER

    GRAPHIC #1 g0026

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    173-1816 COVER GP-FRONT HOUSINGSMCS-1151, 1166 i01972242

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 209-0760 1 COVER AS-FRONT

    1A 1 126-1757 2 WASHER (10.85X19.30X1.27MM THK)

    1B 1 136-0822 2 STUD

    2 1 209-0762 1 GASKET ASM 3 1 6V-2317 11 BOLT (M8X1.25X30MM)

    M 4 1 8T-0100 1 BOLT (M8X1.25X60MM)

    M-METRIC PART

    GRAPHIC #1 g00946273

    12 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    197-6010 COVER GP-FRONT HOUSINGCANNOT BE USED WITH 172-8733PAGE
    74

    AN ATTACHMENT

    SMCS-1151, 1166 i01986

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 7C-1445 1 COVER

    2 1 061-9455 1 SEAL-O-RINGM 3 1 5C-7261 2 NUT (M8X1.25-THD)

    4 1 8T-4224 2 WASHER-HARD (8.8X16X2-MM THK)

    M-METRIC PART

    GRAPHIC #1 g0094

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    164-6490 COVER GP-VALVE MECHANISMAN ATTACHMENT

    TYPE 1

    SMCS-1107 i02585858

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

    1 7F-8268 1 SEAL-O-RING2 1 208-0039 9 FASTENER AS

    3 1 218-0397 1 COVER AS-BASE

    J 3A 1 217-5701 SEAL-BULK (23-DM)

    4 1 230-6156 1 COVER GP (TOP)

    D 4A 1 5P-5678 SEAL (2.4-M)(VALVE COVER)

    M 5 1 6V-5219 11 BOLT (M8X1.25X40-MM)

    6 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

    D-ORDER BY THE METERJ-SOLD BY THE DECIMETERM-METRIC PART

    GRAPHIC #1 g00901578

    14 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    164-6490 COVER GP-VALVE MECHANISMAN ATTACHMENT

    TYPE 2

    SMCS-1107 i02586

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

    1 7F-8268 1 SEAL-O-RINGC 2 1 244-4500 9 SPRING

    C 3 1 248-5719 1 COVER GP-VALVE MECHANISM

    D 3A 1 5P-5678 SEAL (2.3-M)

    C 4 1 271-2418 1 BASE GP-VALVE COVER

    4A 1 268-3490 1 SEAL-VALVE COVER

    M 5 1 6V-5219 11 BOLT (M8X1.25X40-MM)

    CM 6 1 8T-0100 9 BOLT (M8X1.25X60-MM)

    7 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

    C 8 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

    C-CHANGE FROM PREVIOUS TYPED-ORDER BY THE METERM-METRIC PART

    GRAPHIC #1 g0125

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    164-6490 COVER GP-VALVE MECHANISMAN ATTACHMENT

    TYPE 3

    SMCS-1107 i02778296

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

    1 7F-8268 1 SEAL-O-RINGC 2 1 244-4500 9 SPRING

    C 3 1 295-7559 1 COVER GP-VALVE MECHANISM

    3A 1 285-4106 1 SEAL-VALVE COVER

    C 4 1 271-2418 1 BASE GP-VALVE COVER

    L 4A 1 268-3490 1 SEAL-VALVE COVER

    M 5 1 6V-5219 11 BOLT (M8X1.25X40-MM)

    CM 6 1 8T-0100 9 BOLT (M8X1.25X60-MM)

    7 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

    C 8 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

    C-CHANGE FROM PREVIOUS TYPEL-ORDER BY THE DECIMETERM-METRIC
    PART

    GRAPHIC #1 g01257527

    16 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    284-6669 COVER GP-VALVE MECHANISMAN ATTACHMENT

    TYPE 1

    SMCS-1107 i02778

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

    1A 1 7F-8268 1 SEAL-O-RING2 1 244-4500 9 SPRING

    3 1 248-5719 1 COVER GP-VALVE MECHANISM

    D 3A 1 5P-5678 SEAL (2.3-M)

    4 1 271-2418 1 BASE GP-VALVE COVER

    4A 1 268-3490 1 SEAL-VALVE COVER

    5 1 162-3148 5 STUD (M8X1.25X62.75-MM)

    M 6 1 6V-5219 6 BOLT (M8X1.25X40-MM)

    M 7 1 8T-0100 9 BOLT (M8X1.25X60-MM)

    8 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

    9 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

    D-ORDER BY THE METERM-METRIC PART

    SEBP4001-40 1 of 2 BASIC ENGINE

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    BASIC ENGINE

    284-6669 COVER GP-VALVE MECHANISM (contd. ) i02778300

    GRAPHIC #1 g01223680

    18 BASIC ENGINE 2 of 2 SEBP4001-40

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    BASIC ENGINE

    284-6669 COVER GP-VALVE MECHANISMAN ATTACHMENT

    TYPE 2

    SMCS-1107 i02626

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 227-4531 1 CAP AS-ENGINE OIL FILLER

    1A 1 7F-8268 1 SEAL-O-RING2 1 244-4500 9 SPRING

    C 3 1 295-7559 1 COVER GP-VALVE MECHANISM

    3A 1 285-4106 SEAL-VALVE COVER

    4 1 271-2418 1 BASE GP-VALVE COVER

    4A 1 268-3490 1 SEAL-VALVE COVER

    5 1 162-3148 5 STUD (M8X1.25X62.75-MM)

    M 6 1 6V-5219 6 BOLT (M8X1.25X40-MM)

    M 7 1 8T-0100 9 BOLT (M8X1.25X60-MM)

    8 1 9M-1974 11 WASHER-HARD (8.8X16X2-MM THK)

    9 1 9N-0869 9 WASHER-HARD (8.8X25.5X2-MM THK)

    C-CHANGE FROM PREVIOUS TYPEM-METRIC PART

    GRAPHIC #1 g0131

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    164-6148 CRANKSHAFT GPSMCS-1202 i03592341

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    J 1 1 151-2939 7 BEARING-MAIN (STANDARD)

    AB 282-1771 7 BEARING-MAIN (0.25-MM US)

    AB 282-1772 7 BEARING-MAIN (0.51-MM US)

    R 2 1 261-1544 1 CRANKSHAFT AS2A 1 1B-8705 1 KEY-WOODRUFF

    2B 1 2W-8147 1 GEAR (50-TEETH)

    2C 1 9Y-0810 1 SLEEVE-WEAR

    J 3 1 246-3150 2 PLATE-THRUST

    AVAILABLE REPAIR KIT(S):

    AJ 243-6716 BEARING GP-MAIN (STANDARD)

    (INCLUDES A COMPLETE SET OF MAIN BEARINGS ANDTHRUST PLATES)

    A-NOT PART OF THIS GROUPB-USE AS REQUIREDJ-KIT MARKED J INCLUDES
    PARTS MARKED JR-REMFG PART MAY BE AVAILABLE

    GRAPHIC #1 g00789955

    20 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    325-3915 CYLINDER BLOCK ASPART OF 220-1952 CYLINDER BLOCK GP

    SMCS-1201 i03235

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 0L-1026 2 PLUG-CUP

    2 1 3B-0623 2 PLUG-CUP

    3 1 4F-5695 4 PLUG-CUPM 4 1 175-0454 14 BOLT (M16X2X160-MM)

    5 1 203-5805 2 BEARING-SLEEVE

    6 1 203-6090 1 BEARING-SLEEVE

    7 1 212-7002 7 CAP-BEARING

    8 1 216-5586 1 BEARING-SLEEVE (CAMSHAFT)

    10 1 9X-8268 14 WASHER (17.5X30X3.5-MM THK)

    M-METRIC PART

    SEBP4001-40 1 of 2 BASIC ENGINE

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    BASIC ENGINE

    325-3915 CYLINDER BLOCK AS (contd. ) i03235785

    GRAPHIC #1 g00920253

    22 BASIC ENGINE 2 of 2 SEBP4001-40

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    BASIC ENGINE

    161-3406 CYLINDER BLOCK GPSMCS-1201 i01988

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 0S-0519 1 PLUG-CUP

    2 1 1W-8407 2 SLEEVE

    3 1 4G-4972 1 SEAL-O-RING

    CY 4 1 220-1952 1 CYLINDER BLOCK GP 5 1 6V-3538 2 DOWEL

    6 1 7N-5683 2 DOWEL

    C-CHANGE FROM PREVIOUS TYPEY-SEPARATE ILLUSTRATION

    GRAPHIC #1 g0083

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    220-1952 CYLINDER BLOCK GPPART OF 161-3406 CYLINDER BLOCK GP

    SMCS-1201 i03235608

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 167-0024 6 SEAL-LINER

    2 1 190-3562 6 LINER-CYLINDER

    Y 3 1 325-3915 1 CYLINDER BLOCK AS 21Y-SEPARATE ILLUSTRATION

    GRAPHIC #1 g01032547

    24 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    255-4961 CYLINDER HEAD ASPART OF 273-3033 CYLINDER HEAD GP

    SMCS-1100, 1101 i03601

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 6V-7604 6 PLUG-CUP

    2 1 8M-5860 18 PLUG-CUP

    3 1 212-8917 12 INSERT-VALVE SEAT (EXHAUST)AB 1 254-3947
    INSERT-VALVE SEAT (EXHAUST 0.508-MM OS OD)

    AB 1 317-7210 INSERT-VALVE SEAT (EXHAUST 0.127-MM OS OD)

    AB 1 317-7211 INSERT-VALVE SEAT (EXHAUST 0.254-MM OS OD)

    4 1 212-8918 12 INSERT-VALVE SEAT (INLET)

    AB 1 317-7207 SEAT-VALVE (INLET 0.127-MM OS OD)

    AB 1 317-7208 SEAT-VALVE (INLET 0.254-MM OS OD)

    AB 1 317-7209 SEAT-VALVE (INLET 0.508-MM OS OD)

    6 1 227-1200 6 SLEEVE-INJECTOR

    7 1 8C-0563 12 SEAL-O-RING

    A-NOT PART OF THIS GROUPB-USE AS REQUIRED

    SEBP4001-40 1 of 2 BASIC ENGINE

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    BASIC ENGINE

    255-4961 CYLINDER HEAD AS (contd. ) i03601378

    GRAPHIC #1 g00988683

    26 BASIC ENGINE 2 of 2 SEBP4001-40

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    BASIC ENGINE

    311-7228 CYLINDER HEAD ASPART OF 273-3033 CYLINDER HEAD GP

    SMCS-1100, 1101 i03598

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 6V-7604 6 PLUG-CUP

    2 1 8M-5860 18 PLUG-CUP

    3 1 212-8917 12 INSERT-VALVE SEAT (EXHAUST) (STANDARD)AB 1
    254-3947 1 INSERT-VALVE SEAT (EXHAUST 0.508-MM OS OD)

    AB 1 317-7210 1 INSERT-VALVE SEAT (EXHAUST 0.127-MM OS OD)

    AB 1 317-7211 1 INSERT-VALVE SEAT (EXHAUST 0.254-MM OS OD)

    4 1 212-8918 12 INSERT-VALVE SEAT (INLET) (STANDARD)

    AB 1 317-7207 1 SEAT-VALVE (INLET 0.127-MM OS OD)

    AB 1 317-7208 1 SEAT-VALVE (INLET 0.254-MM OS OD)

    AB 1 317-7209 1 SEAT-VALVE (INLET 0.508-MM OS OD)

    5 1 227-1200 6 SLEEVE-INJECTOR

    6 1 310-7255 6 SEAL-O-RING

    7 1 310-7257 6 SEAL-O-RING

    A-NOT PART OF THIS GROUPB-USE AS REQUIRED

    GRAPHIC #1 g0143

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    214-1980 CYLINDER HEAD GPSMCS-1100 i02381132

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 187-1315 1 GASKET AS

    Y 2 1 273-3033 1 CYLINDER HEAD GP 29

    3 1 2A-3746 1 PLUG-CUP

    Y-SEPARATE ILLUSTRATION

    GRAPHIC #1 g01025652

    28 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    273-3033 CYLINDER HEAD GPPART OF 214-1980 CYLINDER HEAD GP

    TYPE 1

    SMCS-1100 i03601

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 271-7442 2 PLUG

    2 1 2A-4429 48 LOCK-RETAINER3 1 163-2478 24 SEAL-VALVE STEM

    4 1 183-3407 4 PLUG AS

    (EACH INCLUDES)

    1 9S-8004 1 PLUG-O-RING

    1 153-4906 1 SEAL-O-RING

    5 1 187-4123 12 VALVE-INLET

    6 1 188-3122 12 VALVE-EXHAUST

    7 1 190-6115 24 SPRING-VALVE (INNER)

    8 1 190-6117 24 SPRING-VALVE (OUTER)

    9 1 211-2134 24 RETAINER

    10 1 217-0609 12 SEAT-VALVE SPRING

    Y 11 1 255-4961 1 CYLINDER HEAD AS

    12 1 260-4856 24 GUIDE-VALVE

    AB 1 203-3237 GUIDE-VALVE (0.13-MM OS OD)AB 1 203-3238
    GUIDE-VALVE (0.5-MM OS OD)

    13 1 148-8395 2 PLUG AS

    (EACH INCLUDES)

    1 3K-0360 1 SEAL-O-RING

    1 9S-8005 1 PLUG-O-RING

    14 1 183-2317 2 SEAL-O-RING

    15 1 8T-6764 2 PLUG-PIPE

    A-NOT PART OF THIS GROUPB-USE AS REQUIREDY-SEPARATE
    ILLUSTRATION

    SEBP4001-40 1 of 2 BASIC ENGINE

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    BASIC ENGINE

    273-3033 CYLINDER HEAD GP (contd. ) i03601398

    GRAPHIC #1 g01255166

    30 BASIC ENGINE 2 of 2 SEBP4001-40

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    BASIC ENGINE

    273-3033 CYLINDER HEAD GPPART OF 214-1980 CYLINDER HEAD GP

    TYPE 2

    SMCS-1100 i03601

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 319-6237 2 PLUG AS

    (EACH INCLUDES)1A 1 228-7096 1 SEAL-O-RING

    1 271-7442 1 PLUG

    2 1 2A-4429 48 LOCK-RETAINER

    3 1 163-2478 24 SEAL-VALVE STEM

    4 1 321-8638 4 PLUG AS

    (EACH INCLUDES)

    4A 1 214-7568 1 SEAL-O-RING

    1 321-8635 1 PLUG

    5 1 187-4123 12 VALVE-INLET

    6 1 188-3122 12 VALVE-EXHAUST

    7 1 190-6115 24 SPRING-VALVE (INNER)

    8 1 190-6117 24 SPRING-VALVE (OUTER)

    9 1 211-2134 24 RETAINER

    10 1 217-0609 12 SEAT-VALVE SPRINGCY 11 1 311-7228 1 CYLINDER
    HEAD AS

    12 1 260-4856 24 GUIDE-VALVE

    AB 1 203-3237 GUIDE-VALVE (0.13-MM OS OD)

    AB 1 203-3238 GUIDE-VALVE (0.5-MM OS OD)

    13 1 148-8395 2 PLUG AS

    (EACH INCLUDES)

    13A 1 3K-0360 1 SEAL-O-RING

    1 9S-8005 1 PLUG-O-RING

    15 1 8T-6764 2 PLUG-PIPE

    A-NOT PART OF THIS GROUPB-USE AS REQUIREDC-CHANGE FROM PREVIOUS
    TYPEY-SEPARATE ILLUSTRATION

    SEBP4001-40 1 of 2 BASIC ENGINE

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    BASIC ENGINE

    273-3033 CYLINDER HEAD GP (contd. ) i03601397

    GRAPHIC #1 g01678133

    32 BASIC ENGINE 2 of 2 SEBP4001-40

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    BASIC ENGINE

    211-4336 DAMPER GPSMCS-1205 i01972

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 2W-7381 1 PLATE-CLAMP

    2 1 153-1036 1 PULLEY-CRANKSHAFT

    3 1 208-9619 1 DAMPER AS

    M 4 1 8T-3666 4 BOLT (M14X2X60-MM)M-METRIC PART

    GRAPHIC #1 g0094

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    7C-4566 DRAIN GP-ENGINE OILFOR USE WITH ALUMINUM OIL PANS THAT
    REQUIRE ADDITIONAL LONG PLUG

    ALSO AN ATTACHMENT

    SMCS-1302 i02326548

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 118-3619 1 PLUG-MAGNETIC (ENGINE OIL PAN DRAIN)

    2 1 3K-0360 1 SEAL-O-RING

    GRAPHIC #1 g00125672

    34 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    242-1761 DRAIN GP-ENGINE OILFOR USE WITH 242-7032PAGE 92

    AN ATTACHMENT

    SMCS-1302 i02342

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 7W-2296 1 SWITCH AS-LIQUID LEVEL (ENGINE OIL)

    1 7W-2295 1 COVER AS-SWITCH2 1 242-1762 1 BRACKET AS

    1 9F-6445 2 NUT-WELD (1/4-20-THD)

    I 3 1 242-3115 1 HOSE AS

    I 4 1 242-3116 1 HOSE AS

    M 5 1 100-3866 2 BOLT-SELF-LOCKING (M16X2X40-MM)

    6 1 222-6937 1 CONNECTOR

    7 1 2N-1287 2 ELBOW-FLARED

    8 1 2P-1314 1 CONNECTOR

    9 1 3J-1907 1 SEAL-O-RING

    10 1 4M-5281 2 BOLT (1/4-20X0.75-IN)

    11 1 4M-5317 1 BUSHING-REDUCING

    12 1 5P-0537 2 WASHER-HARD (7.2X14.5X2-MM THK)

    13 1 8B-1931 1 BUSHING-REDUCING

    14 1 9X-8257 2 WASHER (17.5X30X3.5-MM THK)I-REFER TO HYDRAULIC
    INFORMATION SYSTEMM-METRIC PART

    GRAPHIC #1 g0103

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    167-0171 FASTENER GP-CYLINDER HEADPART OF 213-4363 FASTENER
    GP-CYLINDER HEAD

    SMCS-1100 i02247518

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    M 1 1 183-5163 1 BOLT (M16X2X180-MM)

    2 1 9X-8268 1 WASHER (17.5X30X3.5-MM THK)

    M-METRIC PART

    GRAPHIC #1 g00792849

    36 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    213-4363 FASTENER GP-CYLINDER HEADTYPE 1

    SMCS-1100 i01972

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    Y 1 1 167-0171 26 FASTENER GP-CYLINDER HEAD

    M 2 1 8C-4984 5 BOLT (M8X1.25X150-MM)

    3 1 9M-1974 5 WASHER-HARD (8.8X16X2-MM THK)M-METRIC
    PARTY-SEPARATE ILLUSTRATION

    GRAPHIC #1 g0091

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    213-4363 FASTENER GP-CYLINDER HEADTYPE 2

    SMCS-1100 i02747988

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    C 1 1 290-6884 26 FASTENER GP-CYLINDER HEAD

    1 9X-8268 26 WASHER (17.5X30X3.5-MM THK)

    M 1 263-2915 26 BOLT-12 POINT HEAD (M16X2X180-MM)M 2 1 8C-4984 5
    BOLT (M8X1.25X150-MM)

    3 1 9M-1974 5 WASHER-HARD (8.8X16X2-MM THK)

    C-CHANGE FROM PREVIOUS TYPEM-METRIC PART

    GRAPHIC #1 g00919169

    38 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    206-4729 FASTENER GP-FRONT COVERCANNOT BE USED WITH 206-4583PAGE
    60

    AN ATTACHMENT

    SMCS-1151 i01987

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    M 1 1 6V-2317 1 BOLT (M8X1.25X30MM)

    M 2 1 8T-0100 1 BOLT (M8X1.25X60MM)M-METRIC PART

    GRAPHIC #1 g0094

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    123-0466 FLYWHEEL GPSAE NO. 1

    FOR USE WITH 197-5994PAGE 45

    AN ATTACHMENT

    SMCS-1156 i02247519

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 132-3141 1 FLYWHEEL AS2 1 4N-2514 1 GEAR (113-TEETH)

    3 1 5P-8247 8 WASHER-HARD (17X32X3.5-MM THK)

    M 4 1 103-6169 8 BOLT (M16X2X60-MM)

    M-METRIC PART

    GRAPHIC #1 g00235469

    40 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    205-1321 GEAR GP-FRONTSMCS-1151, 1162, 1206 i01686

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 113-6069 1 PLATE-THRUST

    2 1 115-4219 1 PLATE-RETAINING

    3 1 200-4495 1 SHAFT-IDLER

    4 1 205-1320 1 GEAR AS-IDLER (50 TEETH)4A 1 115-4072 1
    BEARING

    M 5 1 136-4183 1 BOLT-12 POINT HEAD (M10X1.5X30MM)

    M 6 1 6V-5843 2 BOLT (M10X1.50X45MM)

    M-METRIC PART

    SEBP4001-40 1 of 2 BASIC ENGINE

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    BASIC ENGINE

    205-1321 GEAR GP-FRONT (contd. ) i01686025

    GRAPHIC #1 g00870175

    42 BASIC ENGINE 2 of 2 SEBP4001-40

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    BASIC ENGINE

    189-9374 HOUSING GP-FLYWHEELAN ATTACHMENT

    SMCS-1157 i02512

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    C 1 1 233-9770 1 HOUSING-FLYWHEEL

    2 1 9S-4185 3 PLUG-O-RING

    CM 3 1 6V-8197 14 BOLT (M12X1.75X40-MM)C 4 1 5P-8245 14
    WASHER-HARD (13.5X25.5X3-MM THK)

    M 5 1 6V-5219 2 BOLT (M8X1.25X40-MM)

    6 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)

    7 1 7C-1445 1 COVER

    8 1 3K-8460 1 PLUG

    9 1 5P-7814 1 SEAL-O-RING

    10 1 9S-9334 1 PLUG-O-RING

    11 1 5P-7701 1 SEAL-O-RING

    12 1 061-9455 1 SEAL-O-RING

    B 13 1 8C-8422 SEALANT

    14 1 8L-2786 3 SEAL-O-RING

    15 1 106-1565 1 PLUG

    B-USE AS REQUIRED

    C-CHANGE FROM PREVIOUS TYPEM-METRIC PART

    SEBP4001-40 1 of 2 BASIC ENGINE

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    BASIC ENGINE

    189-9374 HOUSING GP-FLYWHEEL (contd. ) i02512570

    GRAPHIC #1 g01007773

    44 BASIC ENGINE 2 of 2 SEBP4001-40

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    BASIC ENGINE

    197-5994 HOUSING GP-FLYWHEELFOR USE WITH 123-0466PAGE 40

    AN ATTACHMENT

    SMCS-1157 i02067

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 1P-1669 2 PLUG-SEAL (FLYWHEEL HOUSING DRAIN)

    2 1 7C-1445 2 COVER3 1 192-2136 1 HOUSING

    4 1 061-9455 2 SEAL-O-RING

    5 1 3K-8460 2 PLUG

    6 1 5P-7814 2 SEAL-O-RING

    7 1 5P-8245 14 WASHER-HARD (13.5X25.5X3-MM THK)

    M 8 1 6V-5219 4 BOLT (M8X1.25X40-MM)

    M 9 1 6V-8197 14 BOLT (M12X1.75X40-MM)

    10 1 9M-1974 4 WASHER-HARD (8.8X16X2-MM THK)

    B 11 1 1U-8846 SEALANT-GASKET

    B-USE AS REQUIREDM-METRIC PART

    GRAPHIC #1 g0106

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    209-0758 HOUSING GP-FRONTS/N: C9A1-425

    SMCS-1151, 1162, 1206 i02280886

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 245-3261 1 HOUSING-FRONT

    M 2 1 6V-3918 4 BOLT (M8X1.25X50-MM)

    M 3 1 6V-5217 8 BOLT (M8X1.25X20-MM)4 1 9M-1974 12 WASHER-HARD
    (8.8X16X2-MM THK)

    B 5 1 1U-8846 SEALANT-GASKET

    B-USE AS REQUIREDM-METRIC PART

    GRAPHIC #1 g01141811

    46 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    270-7524 HOUSING GP-FRONTS/N: C9A426-UP

    SMCS-1151, 1162, 1206 i02378

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 236-2215 1 HOUSING-FRONT

    M 2 1 6V-3918 4 BOLT (M8X1.25X50-MM)

    M 3 1 6V-5217 8 BOLT (M8X1.25X20-MM)4 1 9M-1974 12 WASHER-HARD
    (8.8X16X2-MM THK)

    B 1U-8846 SEALANT-GASKET

    B-USE AS REQUIREDM-METRIC PART

    GRAPHIC #1 g0119

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    267-7503 IDLER GPCANNOT BE USED WITH CHARGING ALTERNATOR

    AN ATTACHMENT

    SMCS-1206 i02585799

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 173-1498 1 PULLEY AS-IDLER (8-GROOVE)

    M 1 151-2900 1 BOLT (M10X1.5X54.25-MM)1 166-6358 1
    COVER-DUST

    2 1 192-2169 1 BELT-SERPENTINE

    3 1 197-9642 1 PULLEY AS-IDLER (8-GROOVE)

    4 1 206-9790 1 BRACKET

    5 1 206-9791 1 BRACKET-MOUNTING

    6 1 211-2101 2 SLEEVE

    7 1 267-7502 1 PLATE AS

    8 1 201-6699 1 BELT TENSIONER

    9 1 3E-4353 4 WASHER-HARD (11X25X3-MM THK)

    M 10 1 6V-1820 2 BOLT (M10X1.5X30-MM)

    M 11 1 6V-4248 1 BOLT (M10X1.5X25-MM)

    12 1 6V-5839 1 WASHER (11X21X2.5-MM THK)

    M 13 1 6V-5843 1 BOLT (M10X1.5X45-MM)

    M 14 1 8T-0643 1 BOLT (M10X1.5X80-MM)M 15 1 8T-4137 1 BOLT
    (M10X1.5X20-MM)

    M 16 1 8T-4195 2 BOLT (M10X1.5X30-MM)

    M-METRIC PART

    GRAPHIC #1 g01259649

    48 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    197-6017 LIFTING GP-ENGINESMCS-1122 i02196

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 192-2161 1 PLATE-LIFT EYE

    2 1 192-2163 1 PLATE AS

    3 1 8T-4121 5 WASHER-HARD (11X21X2.5-MM THK)

    M 4 1 8T-4195 5 BOLT (M10X1.5X30-MM)5 1 7X-3392 3 WASHER-HARD
    (13.5X22.5X3-MM THK)

    M 6 1 8T-4956 3 BOLT (M12X1.75X35-MM)

    M-METRIC PART

    GRAPHIC #1 g0110

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    197-6018 MOUNTING GP-ENGINE FLEXIBLEAN ATTACHMENT

    SMCS-1152 i01986934

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 197-5452 4 MOUNT-ENGINE

    GRAPHIC #1 g00948233

    50 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    173-1815 PAN GP-OILRH — ENGINECANNOT BE USED WITH 197-5995PAGE
    52

    AN ATTACHMENT

    SMCS-1302 i01986

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 190-6114 1 GASKET-OIL PAN

    2 1 192-2824 1 PAN-OILM 3 1 6V-3918 32 BOLT (M8X1.25X50-MM)

    4 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)

    B 5 1 4C-9612 SEALANT-SILICONE

    B-USE AS REQUIREDM-METRIC PART

    GRAPHIC #1 g0094

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    197-5995 PAN GP-OILLH — ENGINEFOR USE WITH LH ENGINE OIL FILL,
    199-6913PAGE 73. CANNOT BE USED WITH

    173-1815PAGE 51

    AN ATTACHMENT

    SMCS-1302 i01972539

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 190-6114 1 GASKET-OIL PAN2 1 192-2824 1 PAN-OIL

    M 3 1 6V-3918 32 BOLT (M8X1.25X50-MM)

    4 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)

    B 5 1 4C-9612 SEALANT-SILICONE

    B-USE AS REQUIREDM-METRIC PART

    GRAPHIC #1 g00946199

    52 BASIC ENGINE 1 of 1 SEBP4001-40

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    71/367

    BASIC ENGINE

    248-6548 PAN GP-OILLH — ENGINEFOR USE WITH MARINE AUXILIARY
    GENSET

    AN ATTACHMENT

    SMCS-1302 i02111

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 190-6114 1 GASKET-OIL PAN

    2 1 248-6547 1 PAN-OILM 3 1 6V-3918 32 BOLT (M8X1.25X50-MM)

    4 1 9M-1974 32 WASHER-HARD (8.8X16X2-MM THK)

    B 5 1 4C-9612 SEALANT-SILICONE

    B-USE AS REQUIREDM-METRIC PART

    GRAPHIC #1 g0094

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    197-9385 PISTON & R O D G P17:1 RATIO

    PART OF 226-9993 PISTON & ROD GP

    SMCS-1225 i03447864

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 213-3190 1 BEARING

    R 2 1 160-8199 1 ROD AS2A 1 160-8194 1 BEARING

    M 2B 1 160-8197 2 BOLT

    3 1 166-3648 1 PIN-PISTON

    4 1 168-7211 1 RING-PISTON (OIL CONTROL)

    R 5 1 197-9345 1 CROWN AS-PISTON

    6 1 161-3424 1 RING-PISTON (INTERMEDIATE)

    7 1 197-9367 1 TUBE AS (PISTON COOLING JET)

    8 1 197-9392 1 RING-PISTON (TOP)

    9 1 324-7380 1 SKIRT-PISTON

    M 10 1 6V-3940 1 BOLT (M8X1.25X25-MM)

    11 1 7X-2908 2 RING-RETAINING

    M-METRIC PARTR-REMFG PART MAY BE AVAILABLE

    GRAPHIC #1 g00922644

    54 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    226-9993 PISTON & R O D G P17:1 RATIO

    SMCS-1225 i01972

    NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    Y 197-9385 6 PISTON & ROD GP

    Y-SEPARATE ILLUSTRATION

    SEBP4001-40 BASIC ENGINE

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    BASIC ENGINE

    174-2050 PLUG GP-ENGINESMCS-1100 i02820524

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 309-5130 2 PLUG AS

    (EACH INCLUDES)

    1A 1 214-7566 1 SEAL-O-RING

    1 9S-4182 1 PLUG-O-RING2 1 148-8407 2 PLUG AS

    (EACH INCLUDES)

    2A 1 3J-1907 1 SEAL-O-RING

    1 9S-4191 1 PLUG-O-RING

    3 1 6V-5050 1 SEAL-O-RING

    4 1 8L-2786 1 SEAL-O-RING

    5 1 9S-4183 1 PLUG-O-RING

    6 1 9S-8005 1 PLUG-O-RING

    GRAPHIC #1 g01407570

    56 BASIC ENGINE 1 of 1 SEBP4001-40

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    BASIC ENGINE

    228-0784 PLUG GP-ENGINEFOR USE WITH TRANSMISSION OIL COOLER

    AN ATTACHMENT

    SMCS-1100 i02509

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 8T-6761 1 PLUG-PIPE

    GRAPHIC #1 g0098

    SEBP4001-40 1 of 1 BASIC ENGINE

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    BASIC ENGINE

    166-4827 PULLEY GP-CRANKSHAFT3 GROOVE

    CANNOT BE USED WITH 222-2771PAGE 67

    AN ATTACHMENT

    SMCS-1205 i02856673

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 228-3621 1 SPACER (101.5X167X8-MM THK)2 1 291-6237 1
    PULLEY

    3 1 6V-5839 8 WASHER (11X21X2.5-MM THK)

    M 4 1 8T-5030 8 BOLT (M10X1.5X120-MM)

    M-METRIC PART

    GRAPHIC #1 g01437259

    58 BASIC ENGINE 1 of 1 SEBP4001-40

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    77/367

    BASIC ENGINE

    245-4464 PULLEY GP-CRANKSHAFTCANNOT BE USED WITH 222-2771PAGE
    67, 197-5998PAGE 224

    AN ATTACHMENT

    SMCS-1205 i02686

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SPA

    1 1 228-3621 1 SPACER (101.5X167X8-MM THK)

    M 2 1 8T-0355 8 BOLT (M10X1.5X110-MM)3 1 291-6237 1 PULLEY

    M-METRIC PART

    GRAPHIC #1 g0103

    SEBP4001-40 1 of 1 BASIC ENGINE

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    78/367

    BASIC ENGINE

    206-4583 PULLEY GP-IDLERCANNOT BE USED WITH 207-4851PAGE 61,
    206-4729PAGE 39

    AN ATTACHMENT

    SMCS-1358 i03480890

    NOTEREFNO

    GRAPHICREF PART NUMBER QTY

    PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

    SEEPAGE

    1 1 133-7023 1 PULLEY AS-IDLER

    1 151-2898 1 SPACER (10.4X38.1X20-MM THK)M 1 151-2900 1 BOLT
    (M10X1.5X54.25-MM)

    1 166-6358 1 COVER-DUST

    2 1 206-4579 1 BRACKET-IDLER

    3 1 206-4581 1 BRACKET AS

    M 4 1 5P-8347 1 BOLT (M8X1.25X70-MM)

    M 5 1 7X-2537 3 BOLT (M8X1.25X35-MM)

    M 6 1 6V-5219 1 BOLT (M8X1.25X40-MM)

    7 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)

    8 1 8T-4224 3 WASHER-HARD (8.8X16X2-MM THK)

    M-METRIC PART

    GRAPHIC #1 g01826353

    60 BA

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Download Complete Troubleshooting Manual for Caterpillar C9.3 Industrial Engine

This Factory Troubleshooting Manual offers all the service and repair Caterpillar C9.3 Industrial Engine. The information on this manual covered everything you need to know when you want to repair or service Caterpillar C9.3 Industrial Engine.

Models Covered:

Caterpillar C9.3 Industrial Engine
C9N1-up

Manual Contents:

Introduction
Electronic System Overiew
Configuration Parameters
Diagnostic Trouble Codes
Event Codes
Symptom Troubleshooting
Circuit Tests
Service
Index

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Your will receive a download link immediately after your payment is completed.So please make sure your email address is correct.

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English

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AA CAT 
06-10-2015, 10:22 PM
(This post was last modified: 06-16-2020, 12:02 AM by Patricks.)

caterpillar C7 & C9 shop manuals pdf.

thanks and rep pm for pass

THE PASS IS= mhhRocks
please rep and thanks.. I like reading the reps..lol
PW… mhhRocks

mhh rocks049

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CAT C7&C9 manuals.rar

Always give thanks. Some info is hard to get

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06-10-2015, 11:26 PM

Thanks Big Grin

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06-11-2015, 11:50 AM

password please

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AA+MHH 
06-11-2015, 12:05 PM

(06-11-2015, 11:50 AM)diagtrucks Wrote: password please

BAN
Hi you diagtrucks, Read this sir

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17: Dont ask for passwords on board/forums, if the thread maker ask’s to PM(Personal Message) him/her use this button PM to do so, «asking password» posts that will be posted will be removed by staff and will result in a warning or banned for 6 months if you persist doing this.

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06-11-2015, 03:35 PM

Sorry. I can not.

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06-13-2015, 08:49 AM

(06-11-2015, 03:35 PM)diagtrucks Wrote: Sorry. I can not.

Cannot What?

Fing32
If my post was helpful please push the Thanks button or Rep button.

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06-13-2015, 11:34 PM

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09-06-2015, 03:37 AM

(06-10-2015, 10:22 PM)Patricks Wrote: caterpillar C7 & C9 shop manuals pdf.

thanks and rep pm for pass

mhh rocks049

please rep and thanks.. I like reading the reps..lol
PW…mhhRocks

Always give thanks. Some info is hard to get

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11-09-2015, 03:22 AM

(06-10-2015, 10:22 PM)Patricks Wrote: caterpillar C7 & C9 shop manuals pdf.

thanks and rep pm for pass

mhh rocks049

Thanks given and +1

Pass please?

Smile

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Caterpillar. Инструкции по ремонту двигателей Caterpillar.




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      Дата: 11 января 2012
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Caterpillar. Инструкции по ремонту двигателей Caterpillar.

Год выпуска: 2009
Автор: Сервисный центр Caterpillar ( S.-Petersburg )
Жанр: Иллюстрированное руководство
Язык интерфейса: английский + русский
Формат файлов: pdf,ppt,doc,xlsl
Качество: Изначально электронное
Кол-во страниц: 1520
Описание: Иллюстрированное руководство по тех. обслуживанию и ремонту двигателей Caterpillar. Представлена технологическая оснастка необходимая для ремонта. Инструкции взяты из сервисного центра Caterpillar ( S.-Petersburg ). Для свободного изучения не публиковались ранее! Предназначены для инженеров, студентов факультетов «Двигатели внутреннего сгорания»,а также будет полезна всем интересующимся данным направлением.

Размер: 663 MB

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