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Caterpillar Compact Loader

Battery

Connector

Junktion

Fuse

Joint sleeve

Cable

Twisted cables

Conductor on circuit card

Earth connection and cable

Switch

Switch, starting switch

Closing contact

Closing contact, pressure-regulated

Break contact, temperature-regulated

Thermostat, time-regulated

Slip contact, horn

MID code

10 Digital Diagnostic Tool

11 Communication adapter

12 Analyzer-programmer of the electronic control unit

13 «Electronic Technician» by Caterpillar

14 Electronic ignition system

15 Ignition control unit for spark-ignition engines

17 Engine control unit 34ХХ SI

18 Engine control unit 35ХХ SI

19 Engine control unit 36XX SI

20 Control unit for torsional loads

21 I / O Block G3600

22 Pressure control unit G3600

23 The detonation control unit

25 Control unit for injection air injection system at start-up

26 Computerized Monitoring System (CMS)

27 Electronic programmable gearbox control unit (EPTC II)

28 Traction control unit

29 Computerized profiler control system

30 Caterpillar Inspection System

31 Electronic Scraper Control System

33 Engine control unit? 2

34 Engine control unit? 3

35 Engine control unit? 4

36 Engine control unit? 1

37 Engine control unit? 5

38 Engine control unit? 6

39 Machine control unit

40 Engine control unit? 7

41 Engine control unit? 8

47 Redundant engine control unit

49 The main unit of the basic information processing system (VIMS)

50 Basic Information Processing System Analysis Unit (VIMS)

51 The main unit of the basic information display system (VIDS)

52 VIDS / VIMS graphic display unit

53 The main unit of the machine parameter display system (MIDS)

54 Control system? 2 from Caterpillar

57 Interface unit (interface unit)? 1

58 The matching unit? 2

59 The matching unit? 3

60 Interlocking unit? 4

65 Harmonization unit? 5

66 Harmonization unit? 6

67 Harmonization unit? 7

68 Harmonization unit? 8

73 Automatic travel control unit and two-speed fan

74 Payload monitoring system

75 Four-wheel drive control unit

76 Control unit for neutralization of nitrogen oxides in exhaust gases

77 Display of neutralization system for nitrogen oxides in exhaust gases

78 Farm Attachment System Control Unit

79 The hydrostatic gearbox control unit

81 Transmission control unit

82 Electronic control unit for working equipment

83 Automatic moderator control unit

84 Control unit for the asphalt paver burner

85 Engine fan control unit

86 Coordination unit with satellite navigation system

87 The chassis control unit

88 Control unit? 1 diesel generator set

89 Control unit? 2 diesel generator set

90 Control unit? 3 diesel generator set

91 Control unit? 4 diesel generator set

92 Control unit? 5 diesel generator set

93 Control unit? 6 diesel generator set

94 Control unit? 7 diesel generator set

95 Control unit? 8 diesel generator set

97 Customer Communication Unit

98 Customer communication unit (special)

99 Programmable relay control unit

100 Engine video display

101 Engine video display matching unit

102 Communication unit? 2 consumers

103 Remote display? 2

105 Hydraulic pump control unit

106 Electro-hydraulic control unit

108 Multifunctional control unit

109 Combined Combustion Combustion Control Module (ICSM)

110 Combined Combustion Combustion Control Module (ICSM)

111 Combined temperature control module

113 Tractor type transmission control unit

114 Slope gradient control unit

115 Tilt sensor unit

116 Combined brake control unit

117 Shift lever module

118 Asphalt paver material management system

119 Asphalt paver running control system

121 Computerized Earthquake Dispatching System (CAES)

122 Coupling unit

123 Data link translation module

129 The training block? 1

130 The training block? 2

131 Computer for testing modules

137 Display 1 slope gradient

138 Display №2 slope gradients

139 Display number 3 slope gradient

140 Display №4 slope steepness

141 Display №5 of slope steepness

142 Display №6 of slope steepness

255 Not programmed electronic control unit (ECM)

1300 Solenoid for changing the direction of movement of the elevator

1301 The gas supply valve solenoid (GAV) in the cylinder No.1

1302 The solenoid of the valve of giving of gas (GAV) in the cylinder №2

1303 The solenoid of the valve of giving of gas (GAV) in the cylinder №3

1304 The solenoid of the valve of giving of gas (GAV) in the cylinder №4

1305 The solenoid of the valve of giving of gas (GAV) in the cylinder №5

1306 The solenoid of the valve of giving of gas (GAV) in the cylinder №6

1307 The solenoid of the valve of giving of gas (GAV) in the cylinder №7

1308 The solenoid of the valve of giving of gas (GAV) in the cylinder №8

1309 The gas valve (GAV) solenoid in the cylinder No. 9

13010 The solenoid of the valve of giving of gas (GAV) in the cylinder №10

1311 The gas supply valve solenoid (GAV) in cylinder No. 11

1312 The gas supply valve solenoid (GAV) in the cylinder No. 12

1313 The solenoid of the valve of giving of gas (GAV) in the cylinder №13

1314 The gas valve (GAV) solenoid in the cylinder No.14

1315 The gas valve (GAV) solenoid in the cylinder No.15

1316 Gas supply valve solenoid (GAV) in cylinder No.16

1317 The solenoid valve of the gas supply (GAV) in the cylinder number 17

1318 The solenoid of the valve of giving of gas (GAV) in the cylinder №18

1319 The solenoid of the valve of giving of gas (GAV) in the cylinder №19

1320 The solenoid of the valve of giving of gas (GAV) in the cylinder №20

1321 Screw stop limit sensor

1322 Screw return switch

1323 Screw slip stopper solenoid

1326 Code of the location of the electronic control unit (ECM)

1327. The left brake pedal position sensor

1328 Right-hand brake pedal position sensor

1329 The contact sensor of the left brake pedal

1330 Right brake pedal sensor connector

1401 Transmission gear solenoid # 1

1402 Transmission Gear Solenoid # 2

1403 Gearbox solenoid # 3

1404 Transmission Gear Solenoid # 4

1405 Transmission Gear Solenoid # 5

1406 Gearbox solenoid # 6

1407 Transmission Gear Solenoid # 7

1408 Transmission Gear Solenoid # 8

1409 Transmission gear solenoid # 9

1410 Gearbox solenoid №10

1411 Transmission Gear Solenoid # 11

1412 Gearbox solenoid №12

1413 Gearbox solenoid # 13

1414 Transmission Gear Solenoid # 14

1415 Gearbox solenoid # 15

1416 Gearbox solenoid # 16

1417 Transmit Solenoid # 17

1418 Gearbox solenoid # 18

1419 Gearbox solenoid № 19

1420 Transaxle Solenoid

• 43, SEBU7901-01 43 Operation Section Cold Weather Operation i02469608 Fuel Related Components in Cold Weather SMCS Code: 1000; 1250 Fuel Tanks Condensation can form in partially filled fuel tanks. Top off the fuel tanks after you operate the engine. Fuel tanks should contain some provision for draining water and sediment from the bottom of the tanks. Some fuel tan ks use supply pipes that allow water and sediment to settle below the end of the fuel sup…

• 70, 70 SEBU7901-01 Maintenance Section Engine Crankcase Breather — Clean Observe the ser vice indicator. The air cleaner element should be cleaned or the air cleaner element should be replaced when one of the following conditions oc cur: • The yellow diaphragm enters the red zone. • The red piston locks in the visible position. Test the Service Indicator Service indic ators are important instruments. • Check for ease of resetting. The se…

• 81, SEBU7901-01 81 Maintenance Section Hoses and Clamps — Inspect/Replace Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel supply pipe. Some fuel tanks use supply lines that take fuel dire ctly from the bottom of the tank. If the engine is equipped with this system, regular maintenance of the fuel system filter is important. Fuel Storage Tanks Drain the water and the sediment from the fuel …

• 59, SEBU7901-01 59 Maintenance Section Cooling System Coolant (ELC) — Change For informatio n regarding the disposal and the recycling of used coolant, consult your Caterpillar dealer or consult Caterpillar Dealer Service Tools: Outside Illinois: 1-800-542-TOOL Inside Illinois: 1-800-541-TOOL Canada: 1-800 -523-TOOL Flush 1. Flush the cooling system with clean water in order to remove any d ebris. 2. Close the drain valve (if equipped). Clean the drain plugs. I nstall the drain pl…

• 91, SEBU7901-01 91 Reference Information Section Engine Ratings Reference Information Section Engine Ratings i01097462 Engine Ratin g Conditions SMCS Code: 1000 All engine ratings are based on“SAE J1349”. Ratings rela te to the standard conditions of “AS1501”, of “ISO3046/1”, of “DIN6271”, and of “BS5514”. The engine ra tings are gross output ratings. Gross Output Ratings – The total output cap…

• 53, SEBU7901-01 53 Maintenance Section Aftercooler Core — Clean/Test i01188617 Aftercooler Core — Clean/Test (Air-To-Air Af tercooler) SMCS Code: 1064-070; 1064-081 Note: Adjust the frequency of cleaning according to the effects of the operating environment. Inspect the cooling air side of the aftercooler for these items: damaged fins, corrosion, dirt, grease, insects, leaves, oil, a nd other debris. Clean the co…

• 60, 60 SEBU7901-01 Maintenance Section Cooling System Coolant Extender (ELC) — Add 2. Start the engin e and operate the engine at low idle. Increase the engine rpm to high idle. Operate the engine at high idle for one minute in order to purge air from the cavities of the engine block. Stop the engine. 3. Check the coo lant level. Maintain the coolant level within 13 mm (.5 inch) below the bottom of the…

• 25, SEBU7901-01 25 Operation Section Gauges and Indicators Note: The defau lt high idle rpm and the full load rpm are stamped on the Information Plate. Ammeter – This gauge indicates the amount of charge or of discharge in the battery charging circuit. Operation of the indicator sh ould be to the right side of “0”(zero). Service Hour Meter – This gauge indicates the total number of clock hours of engine ope ration. Hours of operation are logged in the …

• 33, Caterpillar C13 SEBU7901-01 33 Operation Section Engine Diagnostics (Table 3, contd) Cross Reference for Diagnostic Codes Flash Code SPN (1) /FMI Code Diagnostic Code or Event Code Description of Code 653-05 003-05 Injector Cylinder 3 open circuit 653-06 003-06 Injector Cylinder 3 short73 653-11 003-11 Injector Cylinder #3 fault 654-05 004-05 Injector Cylinder 4 open circuit 654-06 004-06 Injector Cylinder 4 short74 654-…

• 67, SEBU7901-01 67 Maintenance Section Engine Air Cleaner Element (Dual Element) — Clean/Replace NOTICE Never service t he air cleaner element with the engine running since this will allow dirt to enter the engine. Servicing the Air Cleaner Elements If the air clea ner element becomes plugged, the air can split the material of the air cleaner element. Unfiltered air will drastically accelerate internal engine wear. Your Cat erpillar dealer has the proper air c…

• 95, SEBU7901-01 95 Reference Information Section Reference Materials • Special Instru ction, REHS0871, “Electronic Installation Guide”. • Special Publi cation, SEBF8029, “Index to Guidelines for Reusable Parts and Salvage Operations” • Special Publication, SEBF8062, “Guideline for Reusable Parts — Procedure to Inspect and Clean Air Filters” • Special Publication, SEBU6251, “Caterpillar Commercial D iesel Engine Fluids Recommendations�…

• 26, Caterpillar C13 26 SEBU7901-01 Operation Section Features and Controls Features and Controls i02441160 Monitoring System SMCS Code: 1900; 7400; 7402; 7450; 7451 The Monitoring System is designed to alert the operator to an immediate problem with any of the engine systems that are monitored. The Monitoring System is also designed to alert the operator to an impending problem with any of the engine systems that are monitored. Indicators and Gauges g01063079 Illustrat…

• 84, Caterpillar C13 84 SEBU7901-01 Maintenance Section Power Take-Off Clutch — Check/Adjust/Lubricate Inspect the cam shaft for damage to the journals and to the lobes. Note: If the ca mshaft is removed for any reason, use the magnetic particle inspection process to check for cracks in the camshaft. Inspect the following components for signs of wear or for signs of scuffing: • Camshaft bearings • Camshaft fol lowers Caterpillar Inc. recommend…

• 89, Caterpillar C13 SEBU7901-01 89 Warranty Section Warranty Information Warranty Section Warranty Information i02212087 Emissions Warranty Information SMCS Code: 1000 Maintenance Recommendations Caterpillar Inc. engines are certified by the United States Environmental Protection Agency (EPA) in order to com ply with exhaust emission standards and gaseous emission standards that are prescribed by Federal laws at the t…

• 29, SEBU7901-01 29 Operation Section Features and Controls • Software Part N umber When you scroll to this option, the software part number is displayed. • ECM Part Numbe r When you scroll to this option, the ECM part number is displayed. • “Software Rel ease Date” When you scroll to this option, the release date of the software is displayed. • “Software Description” When you scroll to this option, the description o…

• 96, 96 SEBU7901-01 Reference Information Section Reference Materials Maintenance re cords can be used for a variety of other business decisions that are related to engine maintenance. Maintenance records are a key element of a maintenance program that is well managed. Accurate maintenance records can help your Caterpillar dealer to fine tune the recommended maintenance intervals in order to meet the specific operating situation. This should resul t in a lower e…

• 52, 52 SEBU7901-01 Maintenance Section Maintenance Interval Schedule Every 114 000 L ( 30 000 US gal) of Fuel or 3000 Service H ours Aftercooler Core — Clean/Test …………………………. 53 Every 170 400 L ( 45 000 US gal) of Fuel or 3000 Service H ours Crankshaft Vibration Damper — Inspect …………….. 64 Electronic Un it Injector — Inspect/Adjust ……………. 65 Engine — Clean ……………………………………………… 66 Engine Mounts — Insp…

• 100, 100 SEBU7901-01 Index Section R Radiator — Clean ……………………………………………. 85 Radiator Restr ictions ……………………………………… 42 Reference Information Section ………………………… 91 Reference Material ………………………………………… 94 Additional Ref erence Material………………………. 95 Coolants……………………………………………………. 94 Fuels ………………………………….…

Download Complete Troubleshooting Manual for Caterpillar C13, C15, C18 Industrial Engine

This Factory Troubleshooting Manual offers all the service and repair Caterpillar C13, C15, C18 Industrial Engine. The information on this manual covered everything you need to know when you want to repair or service Caterpillar C13, C15, C18 Industrial Engine.

Models Covered:

Caterpillar C13, C15, C18 Industrial Engine
KWJ1-UP , BDN1-UP , LDN1-UP

Manual Contents:

Introduction
Electronic System Overiew
Configuration Parameters
Diagnostic Trouble Codes
Event Codes
Symptom Troubleshooting
Circuit Tests
Service
Index

Added:
Schematic C13
Schematic C15 and C18

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Your will receive a download link immediately after your payment is completed.So please make sure your email address is correct.

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English