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Bayrol Pool Relax Chlorine Instruction Manual

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Pool Relax

GB

Version 1.3

Instruction Manual

Pool Relax Chlorine

Pool Relax Bromine

Pool Relax Oxygen

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Summary of Contents for Bayrol Pool Relax Chlorine

  • Page 1
    Pool Relax Version 1.3 Instruction Manual Pool Relax Chlorine Pool Relax Bromine Pool Relax Oxygen…
  • Page 3: Table Of Contents

    Installation of Pool Relax with pH-Plus ……. 14 12.3 Power-on delay …………..43 Putting into Operation …………15 12.4 Alarm signalling …………..43 Pool Relax Chlorine …………15 12.5 Blocking of dosing by alarms ……….44 Pool Relax Oxygen …………. 15 12.6 Alarm settings …………..44 Pool Relax Bromine …………

  • Page 4
    Contents 19.3 Bootloader Update ………….. 57 19.4 PR3 Software Update (Application software) ….. 57 19.5 Check of the Installed Software Version ……57 Troubleshooting and fault elimination ……. 58 Technical Data …………..60 EC Declaration of Conformity ……….61…
  • Page 5: Introduction

    If you would like to have access to your Pool Relax system from anywhere, we recommend the use of the Web module. This module can be plugged into your Pool Relax as an option. It connects to the BAYROL Web portal (www.bayrol-poolaccess.com) via your local home network.

  • Page 6: Identification Of Safety Information

    Identification of safety information Safety information HAZARD! Hazard identification Hazard description Description of (potential) consequences Measure to be undertaken in order to avoid this hazard. HAZARD DUE TO VOLTAGE! Hazard identification Hazard description Description of (potential) consequences Measure to be undertaken in order to avoid this hazard. Required user qualification: USER QUALIFICATION (description) Explanatory text…

  • Page 7
     The system must be operated with BAYROL products only.  BAYROL does not provide a guarantee or accept liability for problems caused by using other manufacturers’ products. HAZARD! Damage of the touch screen Any contact to the touch screen with objects such as pens, knives or nails may cause scratches or other damages of the surface.
  • Page 8: New Functions

    HAZARD! Compliance with safety class If the housing or individual cable glands have not been properly closed after working on the Pool Relax such that a reliable seal has been secured, then it will be possible for moisture to penetrate into the device. Potential consequence: Damage or destruction to Pool Relax, malfunctions.

  • Page 9: Default Access Codes

    IMPORTANT NOTICE The system operator must ensure compliance with the relevant accident prevention conditions, with all legal regulations, and with the generally recognised technical safety principles! Default access codes HAZARD! Unauthorised access possible from using known access codes Access codes facilitate access to critical areas on the system. Unauthorised access can lead to dangerous configurations. Potential consequence: Severe or possibly fatal injury, serious damage to property.

  • Page 10: Mounting Pool Relax On The Wall

    Mounting Pool Relax on the Wall The base plate with the mounted measurement cell can be used as a template by holding it up against the mounting location and marking the drill holes on the wall. After the base plate is securely mounted on the wall, the controller housing is attached to the tongue and groove joint provided for this purpose.

  • Page 11: Electrical Connection

    Electrical Connection The system has been designed and constructed according to the applicable regulations. It was carefully inspected before leaving the factory and left the factory in a perfectly safe condition. The equipment can only be operated safely if all of the instructions contained in this manual are followed. The equipment should be installed by a licensed electrician.

  • Page 12: Installation Plans

    Installation Plans Installation of Pool Relax with pH-Minus 5.5.1.1 Pool Relax Chlorine installation Pool Relax Chlorine Measurement water return Swimming pool Prefilter Chloriliquide pressure line Measurement water intake pH-Minus suction line Chloriliquide suction line Containers for pH-Minus and Chloriliquide pH-Minus pressure line…

  • Page 13
    5.5.1.3 Pool Relax Bromine installation Pool Relax Bromine Measurement water return Swimming pool Prefilter pH-Minus pressure line (connected to the measuring chamber) Measurement water intake pH-Minus suction line Bromine pressure line (dosing into the main circulation) Bromine feeder Heat exchanger Sand filter Flockmatic (optional)
  • Page 14: Installation Of Pool Relax With Ph-Plus

    Should pH-Plus be utilised for increasing the pH value instead of pH-Minus for reducing the pH value, the pH-Plus may not be feed into the measurement cell, it must be fed directly into the circulating line. You will require the following accessories (available at your BAYROL dealer):  100 509 PE hose (length depending on the installation situation) …

  • Page 15: Putting Into Operation

    Connect the BNC connectors of the suction lances with the respective socket on the controller (see also the «Connection on Controller Housing» chapter). ATTENTION Use BAYROL water care products only! The use of water treatment products of other sources than BAYROL results in loss of warranty. Pool Relax Chlorine …

  • Page 16
    Measures required in addition to dosing with Bayrosoft ®  Before putting the system into operation, administer a shock chlorination using 25 g of Chlorifix per cubic metre of water. The chlorine should act for at least 3 days.  A lined swimming pool with a new liner must be treated with chlorine for at least 14 days during which the chlorine level must be kept constant at over 3 mg/l.
  • Page 17: Pool Relax Bromine

    Pool Relax Bromine  Bring the pH value of the pool water to 7.2. You can manually dose the pH to do so (see «pH measuring and control module»). If the pH value differs widely from 7.2, you can use pH-Minus/pH-Plus in a granular form (it is important that you follow the dosing instructions on the product package).

  • Page 18: Dosing Pump Hoses

    Dosing Pump Hoses The hoses of the dosing pumps must be replaced annually or earlier if worn. Use original replacement hoses only. They can be obtained from your swimming pool dealer. Hose change The dosing pump’s hose is replaced without removing the rotor. …

  • Page 19: Electrode Information

    Electrode Information The electrodes must be replaced annually or earlier if worn. Use original replacement electrodes only. They can be obtained from your swimming pool dealer. Electrode Wear The following conditions, among others, indicate that the electrodes are worn:  During calibration, the electrode takes unusually long to reach the value of the buffer solution. …

  • Page 20: Operating Pool Relax

    Operating Pool Relax Overview of Features Display and Operation  High resolution wide format 4,3“ colour touch screen (480 x 272 pixels)  Simple operation via touch screen  Clear menu structure  Many different menu languages included  Screen with automatic switch-off to save energy (adjustable) …

  • Page 21: Operation

    Operation Touchscreen The touch screen is a high-resolution colour screen that responds to finger touch. Please note that light pressure is fully adequate to achieve the desired reaction. Although the screen is very robust and long-lived, please ensure that it is not scratched and that it does not get into contact with corrosive fluids (e.g.

  • Page 22: Entering Data

    Entering data Entries or changes are very easy to make and always involve the same steps. In general: Any value or term surrounded by a white frame or inverted (black text in a white button or box) can be changed. If you wish to make a change, lightly touch the area within the frame on the screen with your finger.

  • Page 23: Commissioning Menu

    Enter the desired pH setpoint (e.g. pH 7.3) using the numerical keypad that appeared and confirm with «OK» The new pH value is accepted (in this case, e.g. 7.3 pH) You can now close the page step-by-step by pressing Esc (e.g. to make further changes in other menus) or return to the normal display directly using the Home button Commissioning menu…

  • Page 24
    The temperature compensation ensures that more Bayrosoft is added at higher water ® temperatures (greater product attrition). It should be set to Normal or greater. Pool Relax Chlorine/Bromine Step 4: Calibration Calibrate (balance) the pH and  1-point calibration for pH. Please proceed as described in Chapter 4.2.2 or in the help text in redox measurements the device.
  • Page 25: Software

    Software Menu structure All menus and parameters in the software can be accessed on two levels.  The «Main menu (customer)» access level (code no. «1234») displays all menu items and parameters relevant for an unexperienced user.  The «Main menu (service)» access level (code no. «5678») displays all menu items and parameters contained in the software. …

  • Page 26
    After first power-on Commissioning Alarms Measuring & Control Code Step 1: Language — pH — Flow Alarm Step 2: Default Param. — Power-on Delay — mV (Redox) / protected Step 3: Pool Parameters — Upper Alarm pH / mV ® O2 (Bayrosoft Step 4: Calibration — Lower Alarm pH / mV…
  • Page 27
    Measuring & Control mV (Redox) ® T (Temperature) O2 (Bayrosoft — Setpoint pH — Setpoint mV — Configuration — Lower Alarm T — Lower Alarm pH — Lower Alarm mV — Upper Alarm T ® O2 (Bayrosoft — Upper Alarm pH — Upper Alarm mV — Temperature Sensor — Average Temperature…
  • Page 28
    Alarm & Controller Settings Alarm Settings Controller Settings — Flow Alarm Settings — Language — Level Alarm Settings — Date & Time — Sound Alarm Settings — Code Numbers — Powerdown Mode Settings — Touch Panel Calibration — Brightness Adjustment Flow Alarm Settings Level Alarm Settings Sound Alarm Settings…
  • Page 29
    Plug-in Modules Switch Output Web portal 1 / 2 / 3 / 4 — Name Future function — Mode of Operation [On / Off / Time controlled / Please refer to separate Heating / Dosage pH- / user manual for the Web Dosage pH+ / Dos.
  • Page 30: Login

    Login If you want to enter the Main Menu (Customer) or the Main Menu (Service), you must login with the Customer Code or Service Code, respectively. The default codes are indicated in the menu tree above. If you have entered the correct code once, it remains valid for five minutes and you do not need to enter it again. In the standard configuration, you must also login to the menus for the four switching functions (OUT1/2/3/4), which are located in the “Mode of Operation / Switched Outputs”…

  • Page 31: Ph Control

    pH Control View in the home display Pos. Content Remarks Module name «pH» 0.00…9.99 pH Current pH measurement value Measurement graphic Lower alarm threshold Current measurement reading Setpoint Upper alarm threshold Current operating state Auto / Off / Manual / Alarm (flashes!) / Flow / Power-on delay («x min») Pump symbol The pump symbol rotates when the pump it represents is running.

  • Page 32: Ph Electrode Calibration

    pH control settings Parameter Description Setpoint pH The desired pH value of the swimming pool water. It is recommended that you aim for a pH value of 7.2 since water disinfection is most effective at this level. Lower Alarm pH The lower alarm threshold of the pH value.

  • Page 33
    Procedure for the 1-point pH calibration:  Dip the pH electrode in a buffer solution of pH 7.  Wait until Current Value pH stabilises and remains constant.  Under Cal. Value, enter 7.00 and confirm with «OK».  Touch Next to start the calibration. …
  • Page 34: Mv (Redox) Control

    mV (redox) control View in the home display Pos. Content Remarks Module name «mV» Current mV measurement 0…999 mV value Measurement graphic For a description, see «pH control» Current operating state Auto / Off / Manual / Alarm (flashes!) / Flow / Power-on delay («x min») Pump symbol The pump symbol rotates when the mV (chlorine) dosing pump is running or the bromine dosing valve is switched on.

  • Page 35
    mV (redox potential) settings Parameter Purpose / effect Setpoint mV The desired or determined mV value of the swimming pool water. Initially, an approximation can be achieved by working with the preset default value. However, to precisely maintain the desired chlorine content in the swimming pool water, the value must be determined for that particular water.
  • Page 36: Redox Electrode Calibration

    Redox electrode calibration The Pool Relax redox electrode must be calibrated once every three months to compensate for any deviations in its measurement behaviour. The electrode must be replaced once a year. These maintenance and replacement intervals absolutely must be complied with to ensure that measurements are correct and that water quality is at its best.

  • Page 37: Temperature Measurement

    10.2 Temperature configuration For the Pool Relax Chlorine and Pool Relax Bromine the temperature measurement is unused. For the Pool Relax Oxygen, temperature measurement is active and used for the calculation of the temperature compensation (refer to the description of the O2 module).

  • Page 38: Automatic Dosing System O2 (Bayrosoft ® )

    Automatic dosing system O2 (Bayrosoft ® 11.1 View in the home display Pos. Content Remarks Module name «O2» Programmed dose amount The dosed quantity is displayed here during dosing, i.e. the display increases steadily from 0.0 litres until it reaches the total dosed amount. After dosing is completed, the display returns to the programmed dose amount.

  • Page 39: O2 (Bayrosoft ® ) Menu

    11.2 O2 (Bayrosoft ) menu ® The O2 menu consists of four submenus:  Configuration O2 (Bayrosoft ® For setting all relevant parameters for the O2 automatic dosing system.  Average temperature Display of the average measured temp. for the entire week and for each individual third of the week. …

  • Page 40: Main Dosing

    11.5 Intermediate dosing In the course of the week that passes until the next main dosing, the amount of effective Bayrol in the water will decrease steadily. Product attrition accelerates at higher temperatures. To compensate these effects and to ensure that the optimal amount of Bayrol is always in the water, intermediate dosing takes place after the first third and the second third of the week.

  • Page 41: Trend Of Effective Bayrosoft ® Concentration In Water

    Example: If the dosing day is set to «Friday», the following dosing times apply:  Main dosing on Fridays at 00:00  First intermediate dosing on Sundays at 08:00  Second intermediate dosing on Tuesdays at 16:00 Trend of effective Bayrosoft concentration in water ®…

  • Page 42: Alarm Monitoring

    Alarm monitoring 12.1 Overview Pool Relax continuously monitors all relevant data and operating states to ensure correct operation and good water quality. If Pool Relax discovers a problem, it generates an alarm message that points to the problem. Some alarm conditions block product dosing until the alarm is eliminated.

  • Page 43: Flow Alarm

    12.2 Flow alarm Pool Relax offers two different variants for monitoring the flow alarm. Automatic quitting of the flow alarm (default variant) In this variant, Pool Relax evaluates a flow alarm not as a fault but as a normal operating state. In most swimming pool systems, circulation does not take place around the clock but is only switched on intermittently.

  • Page 44: Blocking Of Dosing By Alarms

    The alarms are displayed on the alarm page as follows: Level Alarm pH Quit A new alarm occurred. The alarm cause has not yet been eliminated. The alarm has also not been quit, which is why the quit button is displayed. Level Alarm pH The alarm cause has not yet been eliminated.

  • Page 45: Service Messages

    Service messages 13.1 Overview The Service Messages function enables precise planning of certain service procedures:  Calibration (pH, mV, T) Recommended interval: pH, mV 3 months / temperature 12 months  Electrode replacement (pH, mV) Recommended interval: 12 months  Hose replacement at dosing pump (pH, mV, O2) Recommended interval: 12 months For each service procedure, a time interval in months can be specified in the «Service Intervals»…

  • Page 46: Event Log

    Event log 14.1 Overview The event log records all important events concerning Pool Relax. It is an important aid in monitoring the correct operation of the swimming pool system and analysing possible problems. The event log can be opened from the main menu. It records up to 100 events with date and time. The following events are recorded: …

  • Page 47: Manual Dosing

    Manual dosing 15.1 Overview For the pH, mV and O2 modules, an additional amount of care product can be added to the swimming pool water at any time by means of manual dosing. Manual dosing is time-limited and is automatically ended after the selected dosing duration. In addition, manual dosing can be stopped any time.

  • Page 48: Blocking By Alarms

    During dosing, the menu display changes. Only the data relevant to the dosing in progress are displayed:  Current measured value pH / mV  Remaining time of manual dosing in minutes  The amount already dosed in litres for the manual dosing in progress. …

  • Page 49: Add-On Modules

    Add-on Modules 16.1 Universal switch outputs Overview Pool Relax offers up to four universal switch outputs that can be used to control additional attractions, e.g. pool illumination or a jet system. The terminals „OUT1“ or „OUT2“ are used for the switching functions. In addition to that, the outputs “OUT3 (pH+)“ and „OUT4 (Alarm)“ can also be used for switching functions, if they are not needed for pH+ dosing or as alarm relay, respectively.

  • Page 50: Other Operating Modes

     Extra pump Cl (Pool Relax Chlorine only) The output is switched on as long as chlorine is being dosed, i.e. as long as the mV (redox) dosing rate is not at 0%.

  • Page 51: Application Examples

    Application examples 16.1.7.1 Control of a 230 V device A 230 V device is connected between neutral N (blue) and phase L (brown) of the power supply, between which there is a voltage of 230 VAC (AC voltage). A protective conductor is generally present as well (yellow/green). If a device of this type is to be controlled via a universal switch output of Pool Relax, it must be connected as follows: Output OUT1 / OUT2 terminal External 230 V~ device to be switched on and off…

  • Page 52: Mounting Of An Additional Cable Feed-Through

    16.1.7.3 Control of a device with a potential-free control input Some devices have a potential-free control input. The input can be connected directly to the universal switch output of Pool Relax: Output OUT1 / OUT2 terminal External device with volts-free control input to be switched on and off Control Input for volts-free switching contact If an input of this type is available, it should be used whenever possible instead of switching the power supply of the device on and off.

  • Page 53: Service

    Service 17.1 Connections on the Controller Housing Figure: Controller housing from below Figure: Controller housing from the right Controller housing — bottom Power plug, power supply (240V, 50Hz) for controller – continuous power supply Power plug, power supply (240V, 50Hz) for dosing pump – connect via circulating pump (Circulation on => Power supply for dosing pumps present;…

  • Page 54: Connections In The Controller Housing

    17.2 Connections in the Controller Housing The following figure shows the controller board with all connecting terminals. Group Function Individual connections 1, 2, 3 PE (protective earth) for dosing pumps or other connected 230 V~ devices 4, 5, 6 230 V AC connection for power supply of Pool Relax.

  • Page 55: Opening The Housing

    Group Function Individual connections 34, 35 Temperature signal Temperature sensor PT1000 (alternative KTY83) 44, 45 Flow Ext. contact (GND) — Input to connect the flow switch (volts-free) Ext. contact 46, 47 Level input pH Ext. contact (GND) — Input to connect the pH level switch (volts-free) Ext.

  • Page 56: Controller Board

    17.4 Controller Board The following figure shows the relevant component positions on the controller board. Terminal block for 230 V~ supply of the controller Terminal block for 230 V~ relay outputs Terminal block for sensors Terminal block for switch inputs USB connector for USB memory stick (for software update) Buffer battery for the internal clock (type CR2032)

  • Page 57: Software Update

    Software update 19.1 Preparation of the USB memory stick  Copy the two software update files PR3-APPxxxxxxxx.BIC (application update) and PR3-LDxxxxxxxx.BIC (Bootloader update) to the root directory of a standard USB memory stick.  In case there are older software update files on the USB memory stick delete them before copying the new ones.

  • Page 58: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination The following table lists typical problems that may occur when operating Pool Relax. Each of these problems is accompanied by a description of its possible causes and measures to correct the fault. The table is subdivided into the pH, mV (redox), O2 and temperature modules. Type of problem Possible causes Elimination of problem…

  • Page 59
    Type of problem Possible causes Elimination of problem Redox control (chlorine or bromine dosing) A dosing rate of 0 % is displayed on the Dosing is blocked by an alarm (flow, Remove cause of alarm, quit alarm device although there is a deviation level or dosing time alarm) between the actual value and the Power-on delay still running…
  • Page 60: Technical Data

    Technical Data Measurement dimensions / ranges 0 – 9,99 Redox 0 – 999 mV Temperature 0 – 49,9 °C (Standard in Pool Relax Oxygen only) Measurement amplifier tolerances pH / Redox max. +/- 0.5 % from measurement range terminal value t Temperature max.

  • Page 61: Ec Declaration Of Conformity

    Series no.: See type plate EC directives: EC — Low Voltage Directive (2014/35/EU) EC — EMC Directive (2014/30/EU) Harmonizing EN61000-3-2 standards used: EN61000-3-3 EN61000-4-2 EN61000-4-3 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 EN61000-4-11 Date, manufacturer signature: 02.01.2017, Signer’s information: Managing Director BAYROL Group…

(Ocr-Read Summary of Contents of some pages of the Bayrol Pool Relax Chlorine Document (Main Content), UPD: 19 July 2023)

  • 36, 9 36 Redox electrode calibration The Pool Relax redox electrode must be calibrated once every three months to compensate for any deviations in its measurement behaviour. The electrode must be replaced once a year. These maintenance and replacement intervals absolutely must be complied with to ensure that measurements are correct and that water quality is at its best. As an example, the procedure fo…

  • 15, Bayrol Pool Relax Chlorine 5 15 5.6 Putting into Operation Before putting the system into operation, all previously described steps must be performed and the conditions specified there must be met! In addition, the containers with the water care agents must be connected to the system. To do so, connect the hose of the dosing lances with the suction side (left connector) of the respective dosing pump. Ensure that the hose lengths are short and that the screw connections on the pump…

  • 6, 2 6 2 Identification of safety information 2.1 Safety information HAZARD! Hazard identification Hazard description Description of (potential) consequences Measure to be undertaken in order to avoid this hazard. HAZARD DUE TO VOLTAGE! Hazard identification Hazard description Description of (potential) consequences Measure to be undertaken in order to avoid this haz…

  • 40, 11 40 11.4 Main dosing The main dosing takes place on a specific day of the week, the so-called main dosing day. The amount of Bayrosoft ® that is dosed corresponds to the programmed dose amount. Depending on the measured water temperature, the actual dosed amount may be increased by a certain factor. This mechanism is referred to as temperature compensation. The dose amount is corrected to compensate for the increasing attrition of the…

  • 53, 17 53 17 Service 17.1 Connections on the Controller Housing Figure: Controller housing from below Figure: Controller housing from the right Controller housing — bottom 1 Power plug, power supply (240V, 50Hz) for controller – continuous power supply 2 Power plug, power supply (240V, 50Hz) for dosing pump – connect via circulating pump (Circulation on => Power supply for dosing pumps present; Circulation off =>…

  • 24, 6 24 Step 7: Dosing parameters O2 Set up the main parameters for the Bayrosoft ® automatic dosing system The dose amount is calculated by entering the pool volume and is displayed here for checking (0.5 l Bayrosoft ® / 10 m 3 water). It can be changed if necessary. The dosing day should be one day prior to the day with the greatest anticipated water contamination (e.g. high rate of pool use). The temperature compens…

  • 4, Contents 19.3 Bootloader Update …………………………………………………….. 57 19.4 PR3 Software Update (Application software) ………………… 57 19.5 Check of the Installed Software Version ……………………….. 57 20 Troubleshooting and fault elimination …………………………. 58 21 Technical Data ……………………………………………………………. 60 22 EC Declaration of Conformity …………………….…

  • 49, Bayrol Pool Relax Chlorine 16 49 16 Add-on Modules 16.1 Universal switch outputs Overview Pool Relax offers up to four universal switch outputs that can be used to control additional attractions, e.g. pool illumination or a jet system. The terminals „OUT1“ or „OUT2“ are used for the switching functions. In addition to that, the outputs “OUT3 (pH+)“ and „OUT4 (Alarm)“ can also be used for switching functions, if they are not needed for pH+ dosing or as alarm relay, respectively…

  • 1, Pool Relax Version 1.3 GB Instruction Manual Pool Relax Chlorine Pool Relax Bromine Pool Relax Oxygen

  • 29, 7 29 Config. Dosing Pumps Hose Config. pH [l/h] Hose Config. mV / O2 [l/h] Software Update — PR3 Software Update — BOOTLOADER Update Default Values — Default Reset — Commissioning [Off / On] Config. Care Program — Current Type [Pool Relax O2 / Cl / Br] — New Type [Pool Relax O2 / Cl / Br] — Code No. — Activate new Type Commissioning Step 1: Language Step 2: Default Param. Step 3: …

  • 57, Bayrol Pool Relax Chlorine 19 57 19 Software update 19.1 Preparation of the USB memory stick Copy the two software update files PR3-APPxxxxxxxx.BIC (application update) and PR3-LDxxxxxxxx.BIC (Bootloader update) to the root directory of a standard USB memory stick. In case there are older software update files on the USB memory stick delete them before copying the new ones. 19.2 Opening the housing and mounting a USB memory stick …

  • 44, Bayrol Pool Relax Chlorine 12 44 The alarms are displayed on the alarm page as follows: Level Alarm pH Quit A new alarm occurred. The alarm cause has not yet been eliminated. The alarm has also not been quit, which is why the quit button is displayed. Level Alarm pH The alarm cause has not yet been eliminated. The alarm has already been quit, which is why the quit button is not displayed. (Level Alarm pH) Quit The alarm cause has already been eliminated, which is…

  • 9, 4 9 IMPORTANT NOTICE The system operator must ensure compliance with the relevant accident prevention conditions, with all legal regulations, and with the generally recognised technical safety principles! 4 Default access codes HAZARD! Unauthorised access possible from using known access codes Access codes facilitate access to critical areas on the system. Unauthorised access can lead to dangerous configurations. …

  • 26, 7 26 Step 1: Language Step 2: Default Param. Step 3: Pool Parameters Step 4: Calibration Step 5: Control Param. pH Step 6: pH Adjustment Step 7: Manual Dosage mV Step 8: Control Param. mV Ready: Op. Mode Off>Auto Commissioning — Measuring & Control — Alarm & Controller Settings — Manual Dosage — Plug-in Modules — Event Log — Service Functions Main Menu (S…

  • 20, 6 20 6 Operating Pool Relax 6.1 Overview of Features Display and Operation High resolution wide format 4,3“ colour touch screen (480 x 272 pixels) Simple operation via touch screen Clear menu structure Many different menu languages included Screen with automatic switch-off to save energy (adjustable) Context sensitive online help via “Help” hotkey Measuring and control Proportional control for all control modules All important control p…

  • 16, 5 16 B) Measures required in addition to dosing with Bayrosoft ® Before putting the system into operation, administer a shock chlorination using 25 g of Chlorifix per cubic metre of water. The chlorine should act for at least 3 days. A lined swimming pool with a new liner must be treated with chlorine for at least 14 days during which the chlorine level must be kept constant at over 3 mg/…

  • 46, 14 46 14 Event log 14.1 Overview The event log records all important events concerning Pool Relax. It is an important aid in monitoring the correct operation of the swimming pool system and analysing possible problems. The event log can be opened from the main menu. It records up to 100 events with date and time. The following events are recorded: Switching on and off of Pool …

  • Page 1
    Pool Relax Version 1.3 Instruction Manual Pool Relax Chlorine Pool Relax Bromine Pool Relax Oxygen…
  • Page 3: Table Of Contents

    Installation of Pool Relax with pH-Plus ……. 14 12.3 Power-on delay …………..43 Putting into Operation …………15 12.4 Alarm signalling …………..43 Pool Relax Chlorine …………15 12.5 Blocking of dosing by alarms ……….44 Pool Relax Oxygen …………. 15 12.6 Alarm settings …………..44 Pool Relax Bromine …………

  • Page 4
    Contents 19.3 Bootloader Update ………….. 57 19.4 PR3 Software Update (Application software) ….. 57 19.5 Check of the Installed Software Version ……57 Troubleshooting and fault elimination ……. 58 Technical Data …………..60 EC Declaration of Conformity ……….61…
  • Page 5: Introduction

    If you would like to have access to your Pool Relax system from anywhere, we recommend the use of the Web module. This module can be plugged into your Pool Relax as an option. It connects to the BAYROL Web portal (www.bayrol-poolaccess.com) via your local home network.

  • Page 6: Identification Of Safety Information

    Identification of safety information Safety information HAZARD! Hazard identification Hazard description Description of (potential) consequences Measure to be undertaken in order to avoid this hazard. HAZARD DUE TO VOLTAGE! Hazard identification Hazard description Description of (potential) consequences Measure to be undertaken in order to avoid this hazard. Required user qualification: USER QUALIFICATION (description) Explanatory text…

  • Page 7
     The system must be operated with BAYROL products only.  BAYROL does not provide a guarantee or accept liability for problems caused by using other manufacturers’ products. HAZARD! Damage of the touch screen Any contact to the touch screen with objects such as pens, knives or nails may cause scratches or other damages of the surface.
  • Page 8: New Functions

    HAZARD! Compliance with safety class If the housing or individual cable glands have not been properly closed after working on the Pool Relax such that a reliable seal has been secured, then it will be possible for moisture to penetrate into the device. Potential consequence: Damage or destruction to Pool Relax, malfunctions.

  • Page 9: Default Access Codes

    IMPORTANT NOTICE The system operator must ensure compliance with the relevant accident prevention conditions, with all legal regulations, and with the generally recognised technical safety principles! Default access codes HAZARD! Unauthorised access possible from using known access codes Access codes facilitate access to critical areas on the system. Unauthorised access can lead to dangerous configurations. Potential consequence: Severe or possibly fatal injury, serious damage to property.

  • Page 10: Mounting Pool Relax On The Wall

    Mounting Pool Relax on the Wall The base plate with the mounted measurement cell can be used as a template by holding it up against the mounting location and marking the drill holes on the wall. After the base plate is securely mounted on the wall, the controller housing is attached to the tongue and groove joint provided for this purpose.

  • Page 11: Electrical Connection

    Electrical Connection The system has been designed and constructed according to the applicable regulations. It was carefully inspected before leaving the factory and left the factory in a perfectly safe condition. The equipment can only be operated safely if all of the instructions contained in this manual are followed. The equipment should be installed by a licensed electrician.

  • Page 12: Installation Plans

    Installation Plans Installation of Pool Relax with pH-Minus 5.5.1.1 Pool Relax Chlorine installation Pool Relax Chlorine Measurement water return Swimming pool Prefilter Chloriliquide pressure line Measurement water intake pH-Minus suction line Chloriliquide suction line Containers for pH-Minus and Chloriliquide pH-Minus pressure line…

  • Page 13
    5.5.1.3 Pool Relax Bromine installation Pool Relax Bromine Measurement water return Swimming pool Prefilter pH-Minus pressure line (connected to the measuring chamber) Measurement water intake pH-Minus suction line Bromine pressure line (dosing into the main circulation) Bromine feeder Heat exchanger Sand filter Flockmatic (optional)
  • Page 14: Installation Of Pool Relax With Ph-Plus

    Should pH-Plus be utilised for increasing the pH value instead of pH-Minus for reducing the pH value, the pH-Plus may not be feed into the measurement cell, it must be fed directly into the circulating line. You will require the following accessories (available at your BAYROL dealer):  100 509 PE hose (length depending on the installation situation) …

  • Page 15: Putting Into Operation

    Connect the BNC connectors of the suction lances with the respective socket on the controller (see also the «Connection on Controller Housing» chapter). ATTENTION Use BAYROL water care products only! The use of water treatment products of other sources than BAYROL results in loss of warranty. Pool Relax Chlorine …

  • Page 16
    Measures required in addition to dosing with Bayrosoft ®  Before putting the system into operation, administer a shock chlorination using 25 g of Chlorifix per cubic metre of water. The chlorine should act for at least 3 days.  A lined swimming pool with a new liner must be treated with chlorine for at least 14 days during which the chlorine level must be kept constant at over 3 mg/l.
  • Page 17: Pool Relax Bromine

    Pool Relax Bromine  Bring the pH value of the pool water to 7.2. You can manually dose the pH to do so (see «pH measuring and control module»). If the pH value differs widely from 7.2, you can use pH-Minus/pH-Plus in a granular form (it is important that you follow the dosing instructions on the product package).

  • Page 18: Dosing Pump Hoses

    Dosing Pump Hoses The hoses of the dosing pumps must be replaced annually or earlier if worn. Use original replacement hoses only. They can be obtained from your swimming pool dealer. Hose change The dosing pump’s hose is replaced without removing the rotor. …

  • Page 19: Electrode Information

    Electrode Information The electrodes must be replaced annually or earlier if worn. Use original replacement electrodes only. They can be obtained from your swimming pool dealer. Electrode Wear The following conditions, among others, indicate that the electrodes are worn:  During calibration, the electrode takes unusually long to reach the value of the buffer solution. …

  • Page 20: Operating Pool Relax

    Operating Pool Relax Overview of Features Display and Operation  High resolution wide format 4,3“ colour touch screen (480 x 272 pixels)  Simple operation via touch screen  Clear menu structure  Many different menu languages included  Screen with automatic switch-off to save energy (adjustable) …

  • Page 21: Operation

    Operation Touchscreen The touch screen is a high-resolution colour screen that responds to finger touch. Please note that light pressure is fully adequate to achieve the desired reaction. Although the screen is very robust and long-lived, please ensure that it is not scratched and that it does not get into contact with corrosive fluids (e.g.

  • Page 22: Entering Data

    Entering data Entries or changes are very easy to make and always involve the same steps. In general: Any value or term surrounded by a white frame or inverted (black text in a white button or box) can be changed. If you wish to make a change, lightly touch the area within the frame on the screen with your finger.

  • Page 23: Commissioning Menu

    Enter the desired pH setpoint (e.g. pH 7.3) using the numerical keypad that appeared and confirm with «OK» The new pH value is accepted (in this case, e.g. 7.3 pH) You can now close the page step-by-step by pressing Esc (e.g. to make further changes in other menus) or return to the normal display directly using the Home button Commissioning menu…

  • Page 24
    The temperature compensation ensures that more Bayrosoft is added at higher water ® temperatures (greater product attrition). It should be set to Normal or greater. Pool Relax Chlorine/Bromine Step 4: Calibration Calibrate (balance) the pH and  1-point calibration for pH. Please proceed as described in Chapter 4.2.2 or in the help text in redox measurements the device.
  • Page 25: Software

    Software Menu structure All menus and parameters in the software can be accessed on two levels.  The «Main menu (customer)» access level (code no. «1234») displays all menu items and parameters relevant for an unexperienced user.  The «Main menu (service)» access level (code no. «5678») displays all menu items and parameters contained in the software. …

  • Page 26
    After first power-on Commissioning Alarms Measuring & Control Code Step 1: Language — pH — Flow Alarm Step 2: Default Param. — Power-on Delay — mV (Redox) / protected Step 3: Pool Parameters — Upper Alarm pH / mV ® O2 (Bayrosoft Step 4: Calibration — Lower Alarm pH / mV…
  • Page 27
    Measuring & Control mV (Redox) ® T (Temperature) O2 (Bayrosoft — Setpoint pH — Setpoint mV — Configuration — Lower Alarm T — Lower Alarm pH — Lower Alarm mV — Upper Alarm T ® O2 (Bayrosoft — Upper Alarm pH — Upper Alarm mV — Temperature Sensor — Average Temperature…
  • Page 28
    Alarm & Controller Settings Alarm Settings Controller Settings — Flow Alarm Settings — Language — Level Alarm Settings — Date & Time — Sound Alarm Settings — Code Numbers — Powerdown Mode Settings — Touch Panel Calibration — Brightness Adjustment Flow Alarm Settings Level Alarm Settings Sound Alarm Settings…
  • Page 29
    Plug-in Modules Switch Output Web portal 1 / 2 / 3 / 4 — Name Future function — Mode of Operation [On / Off / Time controlled / Please refer to separate Heating / Dosage pH- / user manual for the Web Dosage pH+ / Dos.
  • Page 30: Login

    Login If you want to enter the Main Menu (Customer) or the Main Menu (Service), you must login with the Customer Code or Service Code, respectively. The default codes are indicated in the menu tree above. If you have entered the correct code once, it remains valid for five minutes and you do not need to enter it again. In the standard configuration, you must also login to the menus for the four switching functions (OUT1/2/3/4), which are located in the “Mode of Operation / Switched Outputs”…

  • Page 31: Ph Control

    pH Control View in the home display Pos. Content Remarks Module name «pH» 0.00…9.99 pH Current pH measurement value Measurement graphic Lower alarm threshold Current measurement reading Setpoint Upper alarm threshold Current operating state Auto / Off / Manual / Alarm (flashes!) / Flow / Power-on delay («x min») Pump symbol The pump symbol rotates when the pump it represents is running.

  • Page 32: Ph Electrode Calibration

    pH control settings Parameter Description Setpoint pH The desired pH value of the swimming pool water. It is recommended that you aim for a pH value of 7.2 since water disinfection is most effective at this level. Lower Alarm pH The lower alarm threshold of the pH value.

  • Page 33
    Procedure for the 1-point pH calibration:  Dip the pH electrode in a buffer solution of pH 7.  Wait until Current Value pH stabilises and remains constant.  Under Cal. Value, enter 7.00 and confirm with «OK».  Touch Next to start the calibration. …
  • Page 34: Mv (Redox) Control

    mV (redox) control View in the home display Pos. Content Remarks Module name «mV» Current mV measurement 0…999 mV value Measurement graphic For a description, see «pH control» Current operating state Auto / Off / Manual / Alarm (flashes!) / Flow / Power-on delay («x min») Pump symbol The pump symbol rotates when the mV (chlorine) dosing pump is running or the bromine dosing valve is switched on.

  • Page 35
    mV (redox potential) settings Parameter Purpose / effect Setpoint mV The desired or determined mV value of the swimming pool water. Initially, an approximation can be achieved by working with the preset default value. However, to precisely maintain the desired chlorine content in the swimming pool water, the value must be determined for that particular water.
  • Page 36: Redox Electrode Calibration

    Redox electrode calibration The Pool Relax redox electrode must be calibrated once every three months to compensate for any deviations in its measurement behaviour. The electrode must be replaced once a year. These maintenance and replacement intervals absolutely must be complied with to ensure that measurements are correct and that water quality is at its best.

  • Page 37: Temperature Measurement

    10.2 Temperature configuration For the Pool Relax Chlorine and Pool Relax Bromine the temperature measurement is unused. For the Pool Relax Oxygen, temperature measurement is active and used for the calculation of the temperature compensation (refer to the description of the O2 module).

  • Page 38: Automatic Dosing System O2 (Bayrosoft ® )

    Automatic dosing system O2 (Bayrosoft ® 11.1 View in the home display Pos. Content Remarks Module name «O2» Programmed dose amount The dosed quantity is displayed here during dosing, i.e. the display increases steadily from 0.0 litres until it reaches the total dosed amount. After dosing is completed, the display returns to the programmed dose amount.

  • Page 39: O2 (Bayrosoft ® ) Menu

    11.2 O2 (Bayrosoft ) menu ® The O2 menu consists of four submenus:  Configuration O2 (Bayrosoft ® For setting all relevant parameters for the O2 automatic dosing system.  Average temperature Display of the average measured temp. for the entire week and for each individual third of the week. …

  • Page 40: Main Dosing

    11.5 Intermediate dosing In the course of the week that passes until the next main dosing, the amount of effective Bayrol in the water will decrease steadily. Product attrition accelerates at higher temperatures. To compensate these effects and to ensure that the optimal amount of Bayrol is always in the water, intermediate dosing takes place after the first third and the second third of the week.

  • Page 41: Trend Of Effective Bayrosoft ® Concentration In Water

    Example: If the dosing day is set to «Friday», the following dosing times apply:  Main dosing on Fridays at 00:00  First intermediate dosing on Sundays at 08:00  Second intermediate dosing on Tuesdays at 16:00 Trend of effective Bayrosoft concentration in water ®…

  • Page 42: Alarm Monitoring

    Alarm monitoring 12.1 Overview Pool Relax continuously monitors all relevant data and operating states to ensure correct operation and good water quality. If Pool Relax discovers a problem, it generates an alarm message that points to the problem. Some alarm conditions block product dosing until the alarm is eliminated.

  • Page 43: Flow Alarm

    12.2 Flow alarm Pool Relax offers two different variants for monitoring the flow alarm. Automatic quitting of the flow alarm (default variant) In this variant, Pool Relax evaluates a flow alarm not as a fault but as a normal operating state. In most swimming pool systems, circulation does not take place around the clock but is only switched on intermittently.

  • Page 44: Blocking Of Dosing By Alarms

    The alarms are displayed on the alarm page as follows: Level Alarm pH Quit A new alarm occurred. The alarm cause has not yet been eliminated. The alarm has also not been quit, which is why the quit button is displayed. Level Alarm pH The alarm cause has not yet been eliminated.

  • Page 45: Service Messages

    Service messages 13.1 Overview The Service Messages function enables precise planning of certain service procedures:  Calibration (pH, mV, T) Recommended interval: pH, mV 3 months / temperature 12 months  Electrode replacement (pH, mV) Recommended interval: 12 months  Hose replacement at dosing pump (pH, mV, O2) Recommended interval: 12 months For each service procedure, a time interval in months can be specified in the «Service Intervals»…

  • Page 46: Event Log

    Event log 14.1 Overview The event log records all important events concerning Pool Relax. It is an important aid in monitoring the correct operation of the swimming pool system and analysing possible problems. The event log can be opened from the main menu. It records up to 100 events with date and time. The following events are recorded: …

  • Page 47: Manual Dosing

    Manual dosing 15.1 Overview For the pH, mV and O2 modules, an additional amount of care product can be added to the swimming pool water at any time by means of manual dosing. Manual dosing is time-limited and is automatically ended after the selected dosing duration. In addition, manual dosing can be stopped any time.

  • Page 48: Blocking By Alarms

    During dosing, the menu display changes. Only the data relevant to the dosing in progress are displayed:  Current measured value pH / mV  Remaining time of manual dosing in minutes  The amount already dosed in litres for the manual dosing in progress. …

  • Page 49: Add-On Modules

    Add-on Modules 16.1 Universal switch outputs Overview Pool Relax offers up to four universal switch outputs that can be used to control additional attractions, e.g. pool illumination or a jet system. The terminals „OUT1“ or „OUT2“ are used for the switching functions. In addition to that, the outputs “OUT3 (pH+)“ and „OUT4 (Alarm)“ can also be used for switching functions, if they are not needed for pH+ dosing or as alarm relay, respectively.

  • Page 50: Other Operating Modes

     Extra pump Cl (Pool Relax Chlorine only) The output is switched on as long as chlorine is being dosed, i.e. as long as the mV (redox) dosing rate is not at 0%.

  • Page 51: Application Examples

    Application examples 16.1.7.1 Control of a 230 V device A 230 V device is connected between neutral N (blue) and phase L (brown) of the power supply, between which there is a voltage of 230 VAC (AC voltage). A protective conductor is generally present as well (yellow/green). If a device of this type is to be controlled via a universal switch output of Pool Relax, it must be connected as follows: Output OUT1 / OUT2 terminal External 230 V~ device to be switched on and off…

  • Page 52: Mounting Of An Additional Cable Feed-Through

    16.1.7.3 Control of a device with a potential-free control input Some devices have a potential-free control input. The input can be connected directly to the universal switch output of Pool Relax: Output OUT1 / OUT2 terminal External device with volts-free control input to be switched on and off Control Input for volts-free switching contact If an input of this type is available, it should be used whenever possible instead of switching the power supply of the device on and off.

  • Page 53: Service

    Service 17.1 Connections on the Controller Housing Figure: Controller housing from below Figure: Controller housing from the right Controller housing — bottom Power plug, power supply (240V, 50Hz) for controller – continuous power supply Power plug, power supply (240V, 50Hz) for dosing pump – connect via circulating pump (Circulation on => Power supply for dosing pumps present;…

  • Page 54: Connections In The Controller Housing

    17.2 Connections in the Controller Housing The following figure shows the controller board with all connecting terminals. Group Function Individual connections 1, 2, 3 PE (protective earth) for dosing pumps or other connected 230 V~ devices 4, 5, 6 230 V AC connection for power supply of Pool Relax.

  • Page 55: Opening The Housing

    Group Function Individual connections 34, 35 Temperature signal Temperature sensor PT1000 (alternative KTY83) 44, 45 Flow Ext. contact (GND) — Input to connect the flow switch (volts-free) Ext. contact 46, 47 Level input pH Ext. contact (GND) — Input to connect the pH level switch (volts-free) Ext.

  • Page 56: Controller Board

    17.4 Controller Board The following figure shows the relevant component positions on the controller board. Terminal block for 230 V~ supply of the controller Terminal block for 230 V~ relay outputs Terminal block for sensors Terminal block for switch inputs USB connector for USB memory stick (for software update) Buffer battery for the internal clock (type CR2032)

  • Page 57: Software Update

    Software update 19.1 Preparation of the USB memory stick  Copy the two software update files PR3-APPxxxxxxxx.BIC (application update) and PR3-LDxxxxxxxx.BIC (Bootloader update) to the root directory of a standard USB memory stick.  In case there are older software update files on the USB memory stick delete them before copying the new ones.

  • Page 58: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination The following table lists typical problems that may occur when operating Pool Relax. Each of these problems is accompanied by a description of its possible causes and measures to correct the fault. The table is subdivided into the pH, mV (redox), O2 and temperature modules. Type of problem Possible causes Elimination of problem…

  • Page 59
    Type of problem Possible causes Elimination of problem Redox control (chlorine or bromine dosing) A dosing rate of 0 % is displayed on the Dosing is blocked by an alarm (flow, Remove cause of alarm, quit alarm device although there is a deviation level or dosing time alarm) between the actual value and the Power-on delay still running…
  • Page 60: Technical Data

    Technical Data Measurement dimensions / ranges 0 – 9,99 Redox 0 – 999 mV Temperature 0 – 49,9 °C (Standard in Pool Relax Oxygen only) Measurement amplifier tolerances pH / Redox max. +/- 0.5 % from measurement range terminal value t Temperature max.

  • Page 61: Ec Declaration Of Conformity

    Series no.: See type plate EC directives: EC — Low Voltage Directive (2014/35/EU) EC — EMC Directive (2014/30/EU) Harmonizing EN61000-3-2 standards used: EN61000-3-3 EN61000-4-2 EN61000-4-3 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 EN61000-4-11 Date, manufacturer signature: 02.01.2017, Signer’s information: Managing Director BAYROL Group…

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