Astat plus руководство по эксплуатации

1. Read this manual throughly before using the ASTAT Plus, and store in a safe place for

reference.

2. Make sure that this manual is delivered to the end user

3. CE Marking

When using ASTAT Plus in the EU, compliance with EMC is required.

ASTAT Plus range comply with the generic EN 50081-2 and EN 50082-2

2. The policy of GE Power controls is one of continuous improvement.

The right is reserved to alter the design on any structural details of the products at any

time without giving notice.

SOLID STATE

SOFT STARTER

ASTAT Plus

USER MANUAL

GE Power Controls

Table of Contents for GE ASTAT Plus:

  • 3. Technical specifications 3-4 3-4. Operating modes Initial ramp Initial voltage (pedestal) Kick start Acceleration ramp (t ramp ) Current limit Permanent state Stopping modes (All selectable) Override Energy savings Starting by voltage ramp Starting by current limitation 5 main frequncy cycles 30 to 95% Un (adjustable) 95% Un. Enabled by parameter «Pxxx» to ON Voltage ramp up from1 to 99s (adjustable). Dual ramp possibility Linear speed ramp by tacho feedba

  • 6. Appendix The response from the Astat Plus will contain the same slave address and function code, but the data field will include the total number of chars read, and the value of the requested parameters. Quiet Time Slave Address Function Code Data Field CRC Quit Time #of chars 3.5 chars slave# 17 parameters read 2 chars 3.5 chars . Examples Supposing we are trying to communicate with slave 17 (note that 17 is 11h): — To read parameters 3, 4

  • Section 1. Generalities ……………………………………………………………………………………………………. 1-1 1-1 Comparison of starting systems …………………………………………………………………………….. 1-1 1-2 Advantages of the ASTAT Plus Solid State Soft Starters ……………………………………………. 1-2 Section 2. Ty

  • 4. Programming 4-7 Programmable Basic Functions (follow from previous page) By-pass selector DC Brake selector z xxx B xxx z OF F B OF F This function provides control of an external by-pass contactor, significantly lowering heating losses and eliminating harmonics. When the By-Pass function z is enabled, the programmable relay output 2r is automatically assigned to this function, and must be used to control the external by-pass contactor Enables or disables the

  • 2. Types and ratings 2-2 2-2. UL Ratings Current Max. HEAVY DUTY STANDARD DUTY Degree of TYPE Weight Cooled rating starting 200V 230V 460V 200V 230V 460V protection (1) current A A HP HP HP HP HP HP Kg. Lbs. 14 70 3 3 — 3 3 — IP-00 QC1FDP 4.3 9.48 Natural — — 7,5 — — 7,5 IP-00 QC2FDP 43 9.48 Natural 17 85 3 3 — 3 3 — IP-00 QC1GDP 4.3 9.48 Natural — — 10 — — 10 IP-00 QC2GDP 4.3 9.48 Natural 22 110 5 7,5 — 5 7,5 — IP-00 QC1HDP 4.6 10.14 Natural — — 15 — — 15 IP-00 QC2HDP 4.6 10.14 Natural 34 170 7,5 7,5 — 10 10 — IP-00 QC1IDP 4.6 10.14 Natural

  • 4-2. Parameter Blocks configuration 4. Programming Mode Selection The ASTAT Plus includes a large number of parameters which are divided in four blocks: Monitor, Calibration, Basic and Advanced. The parameters of each group can be displayed or skipped according the selection done in parameter «G». The monitor parameters are always displayed regardless of the mode selected Settings in parameter «G» Gxxx Th

  • 4-1. Keypad and Display description 1 2 Display 1 F VVV F V V V Error code E010 Frequency out of range E011 Overload trip E013 Loss of synchronism E014 Phase U scr E015 Phase V scr E016 Phase W scr E017 Heatsink overtemperature E018 Motor thermistor E019 Phase U lost E020 Phase V lost E021 Phase W lost E022 Stalled rotor E023 Internal error E025 Long start time E026 Long slow speed time E027 Lock-out E028 Undervoltage E029 Overvoltage E030 Undercurrent E031 Overcurrent E032 Retry, attempts exceeded F V V V Status code ON Equipment is connected to main

  • 6. Appendix 24 1r Programmable relay 11-12-14 R/W 22-30 See programmable relays functions in page 3-6 25 2r Programmable relay 23-24 R/W 20,22-30 26 3r Programmable relay 33-34 R/W 21-30 27 OC Overcurrent (%N ) R/W 0-50 0: OFF 28 oc Overcurrent time (sec) R/W 0-99 29 r Reverse slow speed R/W 0-3 0: OFF 1: ON 2: I3 3: I4 30 Y Retry attemps R/W 0-4 31 y Retry time (sec) R/W 1-99 32 UV Undervoltage (%U) R/W 0-50 0: OFF 33 uv Undervoltage time (sec) R/W 0-99 34 OV Overvoltage (%U) R/W 0-30 0: OFF 35 ov Overvo

  • ASTAT Plus. Soft Starters WARNINGS 1. Disconnect power before installing or servicing. 2 Hazardous voltages are present in the motor circuit even when the starter is OFF. An isolation contactor is recommended, configured to provide automatic isolation when the motor is turned OFF. 3. Unit may contain more than one live circuit. Disconnect both control and main circuits before installing or servicing. 4. Soft stop should not be used as an Eme

  • 6. Appendix 6-2 6-1. Application diagrams Basic diagram with jog (slow speed) function REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (2) In this example, Start and Stop command is enabled by push-buttons. Permanent command is allowed as well, wiring 1, 2 and 57 terminals as shown in page 3-3. (3) The output relays allow for direct action on contactors according ratings specified in page 3-2 of t

  • 3-3. I/O Wiring 3. Technical specifications ASTAT Plus’s terminal layout and wiring configuration is shown in the diagram of below (1*) (1*) (3*) (2*) Notes: (1*) Control and Mains wiring recommendations are given in chapter 5. (2*) The programmable inputs I3, I4 are not assigned to any function as default. Check pages 3-6 prior to using these inputs. (3*) The programmable relay outputs are assigned to the following func

  • 5-1. Equipment installation CAUTION! DISCONNECT POWER BEFORE INSTALLING OR SERVICING ONLY SPECIALIZED PERSONNEL SHOULD INSTALL THE EQUIPMENT AND ONLY AFTER HAVING READ THIS USER’S GUIDE. THE USER ITSELF IS RESPONSIBLE FOR ANY PHYSICAL INJURY OR MATERIAL DAMAGE RESULTING FROM MISHANDLING THE EQUIPMENT. IF YOU HAVE ANY DOUBTS ABOUT ANY PROCEDURE, PLEASE CONTACT YOUR DEALER. Remarks Supply wire conductors should ha

  • HEAVY DUTY LIGHT DUTY Degree of TYPE Weight Cooled Current 220V / 380V / 440V 480V / Current 220V / 380V / 440V 480V / protection unit rating (2) 240V 415V 500V rating (3) 240V 415V 500V A kW(4) kW(4) kW(4) kW(4) A kW(5) kW(5) kW(5) kW(5) Kg. Lbs. 14 3 5.5 7.5 — 17 4 7.5 7.5 — IP-00 QC1FDP 4.3 9.48 Natural 3 5.5 7.5 7.5 4 7.5 7.5 11 IP-00 QC2FDP 4.3 9.48 Natural 17 4 7.5 7.5 — 21 5.5 11 11 — IP-00 QC1GDP 4.3 9.48 Natural 4 7.5 7.5 11 5.5 11 11 13 IP-00 QC2GDP 4.3 9.48 Natural 22 5.5 11 11 — 27 7.5 13 15 — IP-00 QC1HDP 4.6 10.14 Natural 5.5 11 11 15 7.5 13 1

  • 1-1. Comparison of starting systems There are numerous applications where soft starting and limited current peak are needed and thereby making direct starting of squirrel-cage motors impossible. Traditionally in such cases other types of starting with reduced stator voltage have been resorted to. The best-known are star-delta starters, autotransformer starters, stator resistance starters or using part winding motors. Any reduced starting voltage imposes a current limit

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(Ocr-Read Summary of Contents of some pages of the GE ASTAT Plus Document (Main Content), UPD: 09 July 2023)

  • 26, 5-3. Start-up — Make sure equipment wiring corresponds to one of the recommended routing diagrams or equivalent — If the motor has thermal protection sensor, remove the link between terminals 5 and 6 prior to wire the sensor — Make sure the control wire harness corre- sponds to the control voltage used. — Adapt equipment rated current to motor, setting the motor current In Factory setting N 1 0 0 N x x x ; x x x = In (motor) Ir (…

  • 2, ASTAT Plus. Soft Starters WARNINGS 1. Disconnect power before installing or servicing. 2 Hazardous voltages are present in the motor circuit even when the starter is OFF. An isolation contactor is recommended, configured to provide automatic isolation when the motor is turned OFF. 3. Unit may contain more than one live circuit. Disconnect both control and main circuits before installing or servicing. 4. Soft stop should not be used…

  • 35, 6. Appendix 6-2-4. Profibus/ DeviceNet It is possible to connect Astat Plus to an industrial fieldbus system. Only a communications adapter is required. It is also necessary to set XP to 2. 2 different modules are available: Profibus DP and DeviceNet. Profibus DP: Cat. Nr.: QCPPDP Ordering Nr.: 129769 DeviceNet:: Cat. Nr.: QCPDNT Ordering Nr.: 129768 Detailed information about these communications adapter is described in …

  • 27, Symptom or Error & Error Code Possible Cause Measures to be taken Synchronism loss (Ex13) Phase U, V, W thyristor (Ex14) (Ex15) (Ex16) Heatsink thermostat (Ex17) Motor thermistor (Ex18) Phase U, V, W loss (Ex19) (Ex20) (Ex21) Stalled rotor (Ex22) Check 1L1 phase Check thyristor module Check 2T1, 4T2 and 6T3 phases No output phases Shortcircuited thyristor Phase 1L1 lost Check thermostat and wiring Heatsink thermostat tripped by overheating or defective Check thermistor and wiring…

  • 14, 3. Technical specifications 3-5 Linear acceleration and deceleration ramp Ramp time adjustable (Selectable by parameter «Dxxx» to ON Low slow (7%) and High slow (14%) speeds Enabled by parameter «Jxxx» to ON and «jxxx» to LO or HI Reverse slow speed (20%) Enabled by parameter «Jxxx» to ON and «rxxx» to ON Slow speed (7% or 14%) Enabled by parameter «Jxxx» to ON Acceleration…

  • 38, GE ASTAT Plus 65 - internal use 66 - internal use 67 - internal use 68 - internal use 69 - internal use 70 ST Pump Control selection curve R/W 0-3 0 : standard voltage ramp 1-3 : Pump algorithms 71 - internal use 72 - internal use 73 SP Pump Control selection curve R/W 0-5 0 : standard voltage ramp 1-5 : Pump algorithms 74 - internal use 75 - internal use 76 - internal use 77 - internal use 78 - internal use 79 - internal use 80 - internal use 81 - internal use 8…

  • 33, 6. Appendix 6-6 Read Parameters from ASTAT Plus The function code assigned to Read is 3 (3h). The request message from master must contain the following information: — Slave address: the master must indicate which slave has been selected. The non-addressed slaves will receive the message but will not execute the command. Only the slave with the corresponding address will send a response message. — Function code: as related above, Read command is number 3. — Dat…

  • 31, GE ASTAT Plus 6. Appendix The following table indicates the communications setting used by Astat Plus to perform data communication via its serial port Name Setting Description Baud Rate 9600 bps Bits per second transmission rate Parity None Data error checking method Data Bits 8 Number of data bits in each transmission Start Bits 1 Number of bits to indicate beginning of transmission Stop Bits 2 Number of bits to…

  • 7, HEAVY DUTY LIGHT DUTY Degree of TYPE Weight Cooled Current 220V / 380V / 440V 480V / Current 220V / 380V / 440V 480V / protection unit rating (2) 240V 415V 500V rating (3) 240V 415V 500V A kW(4) kW(4) kW(4) kW(4) A kW(5) kW(5) kW(5) kW(5) Kg. Lbs. 14 3 5.5 7.5 — 17 4 7.5 7.5 — IP-00 QC1FDP 4.3 9.48 Natural 3 5.5 7.5 7.5 4 7.5 7.5 11 IP-00 QC2FDP 4.3 9.48 Natural 17 4 7.5 7.5 — 21 5.5 11 11 — IP-00 QC1GDP 4.3 9.48 Natural 4 7.5 7.5 11 5.5 11 11 13 IP-00 QC2GDP 4.3 9.48 Natural 22 5.5 11 11 — 27…

  • 40, 6-13 6-8. P.C.B. ‘s 1 14 3 2 0 C/V ControlSupply ABCDEFGHI JKL QC_NDP 510 490 305 460 465 9 53 106 54 259 70 168 QC_QDP 510 490 305 460 465 9 53 106 54 259 70 168 QC_RDP 550 540 317 480 495 9 59 118 54 275 78 168 QC_SDP 550 540 317 480 495 9 59 118 54 275 78 168 QC_TDP 590 685 317 520 640 9 59 118 64,5 270 100 168 QC_UDP 790 850 402 700 805 11 60 120 120 352 120 175 QC_VDP 790 850 402 700 805 11 60 12…

  • 1, GE Power Controls SOLID STATE SOFT STARTER ASTAT Plus USER MANUAL REMARKS : 1. Read this manual throughly before using the ASTAT Plus, and store in a safe place for reference. 2. Make sure that this manual is delivered to the end user 3. CE Marking When using ASTAT Plus in the EU, compliance with EMC is required. ASTAT Plus range comply with the generic EN 50081-2 and EN 50082-2 2. The policy of GE Power controls is one of continuous improvement. The right is r…

  • 29, 6. Appendix 6-2 6-1. Application diagrams Basic diagram with jog (slow speed) function REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (2) In this example, Start and Stop command is enabled by push-buttons. Permanent command is allowed as well, wiring 1, 2 and 57 terminals as shown in page 3-3. (3) Th…

  • 32, 6-2-2. ASCII Protocol To select this communications protocol, XP must be set to 0. It is possible to operate the Astat Plus from a host using standard ASCII characters. Two functions are available to be able to READ and WRITE parameters. Write Parameters to ASTAT Plus: To write data into a parameter, the command format is the following: Request from host : :ssWxxxyyy ↵↵ ↵↵ ↵ Response from the ASTAT : :ssWxxxyyy ↵↵ ↵↵ ↵ where : i…

  • 24, 5-1. Equipment installation CAUTION! DISCONNECT POWER BEFORE INSTALLING OR SERVICING ONLY SPECIALIZED PERSONNEL SHOULD INSTALL THE EQUIPMENT AND ONLY AFTER HAVING READ THIS USER’S GUIDE. THE USER ITSELF IS RESPONSIBLE FOR ANY PHYSICAL INJURY OR MATERIAL DAMAGE RESULTING FROM MISHANDLING THE EQUIPMENT. IF YOU HAVE ANY DOUBTS ABOUT ANY PROCEDURE, PLEASE CONTACT YOUR DEALER. Remarks Supply wire conductors should have the same secti…

  • 21, Function Display Description Default Range Unit 4-5. Basic block Parameteres. -BAS- Current Limit Starting Torque Ramp Up time Ramp Down time Kick start (1) DC Brake time (1) DC Brake Current (1) L xxx T xx a xx d xxx p xxx b xx I xxx L 350 t 20 a 20 d 020 p 000 b 00 I 050 Sets Device current limit. Sets motor current limit if pa- rameter «N» is properly adjusted. The maximum range setting is automatically calculated by the unit according the follow…

  • 9, GE ASTAT Plus 2-3. ASTAT Plus, Thermal characteristics The ASTAT Plus allows motor protection according IEC Class 10 or Class 20 and Nema 10, 20 or 30, free selectable by parameter «o» -overload- ASTAT-C / CD . Static soft starters 2. Types and ratings 2-3 IEC Class 10 IEC Class 20 Nema 10 Nema 20 Nema 30 Thermal memory: If the control voltage is not removed, the unit has a cool down charac- teristic, the time for cool down is 300 sec. after the overload tr…

  • 23, Function Display Description Default Range 4-6-2. Programmable Advanced Functions Linear Ramp Slow Speed Speed changeover Reverse Dual motor selector Remote control selector Comunication protocol Station number D xxx J xx x j xx r xxx A xxx X xxx XPxx s xxx D OFF J OF F j LO r OF F A OFF X OFF XP00 s 001 This function provides linear acceleration and deceleration ramps in a wider range of load conditions using tachogenerator feedback. A…

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Summary of Contents:

[Page 1] GE ASTAT Plus

GE Power Controls SOLID STATE SOFT STARTER ASTAT Plus USER MANUAL REMARKS : 1. Read this manual throughly before using the ASTAT Plus, and store in a safe place for reference. 2. Make sure that this manual is delivered to the end user 3. CE Marking W…

[Page 2] GE ASTAT Plus

ASTAT Plus. Soft Starters WARNINGS 1. Disconnect power before installing or servicing. 2 Hazardous voltages are present in the motor circuit even when the starter is OFF. An isolation contactor is recommended, configured to provide automatic isolatio…

[Page 3] GE ASTAT Plus

ASTAT Plus. Soft Starters PRECAUTIONS 1. Debranchez l’alimentation en courant électrique avant de raccorder ou d’intervenir. 2. Des tensions dangereuses sort présente dans le circuit moteur même si le soft starter indique la position &qu…

[Page 4] GE ASTAT Plus

Section 1. Generalities ……………………………………………………………………………………………………. 1-1 1-1 Comparison of starting systems ………………………………………………………………..

[Page 5] GE ASTAT Plus

1-1. Comparison of starting systems There are numerous applications where soft starting and limited current peak are needed and thereby making direct starting of squirrel-cage motors impossible. Traditionally in such cases other types of starting wit…

[Page 6] GE ASTAT Plus

Increase in productivity and reliability with the use of static soft starters. 1-2. Advantages of the ASTAT Plus Solid State Soft starter 1 Starting and stopping the motor without steps or transitions lengthens the life of power-driven machine mechan…

[Page 7] GE ASTAT Plus

HEAVY DUTY LIGHT DUTY Degree of TYPE Weight Cooled Current 220V / 380V / 440V 480V / Current 220V / 380V / 440V 480V / protection unit rating (2) 240V 415V 500V rating (3) 240V 415V 500V A kW(4) kW(4) kW(4) kW(4) A kW(5) kW(5) kW(5) kW(5) Kg. Lbs. 1…

[Page 8] GE ASTAT Plus

2. Types and ratings 2-2 2-2. UL Ratings Current Max. HEAVY DUTY STANDARD DUTY Degree of TYPE Weight Cooled rating starting 200V 230V 460V 200V 230V 460V protection (1) current A A HP HP HP HP HP HP Kg. Lbs. 14 70 3 3 — 3 3 — IP-00 QC1FDP 4.3 9.48 N…

[Page 9] GE ASTAT Plus

2-3. ASTAT Plus, Thermal characteristics The ASTAT Plus allows motor protection according IEC Class 10 or Class 20 and Nema 10, 20 or 30, free selectable by parameter «o» -overload- ASTAT-C / CD . Static soft starters 2. Types and ratings 2…

[Page 10] GE ASTAT Plus

Voltage Ratings 3ph AC Systems Up to 440V, +10%, -15% for QC1xDP ASTAT Plus series Up to 500V, +10%, -15% for QC2xDP ASTAT Plus series Freq. Range 50/60 Hz Control range of 45-65 Hz Control Control system Digital system with microcontroller Specifica…

[Page 11] GE ASTAT Plus

3. Technical specifications 3-2. I/O terminal board specifications Power I/O terminals Terminal Function Description 1L1, 3L2, 5L3 Mains Input 3ph input voltage according ASTAT Plus type. 2T1, 4T2, 6T3 Motor output Output terminals to 3ph AC motor A…

[Page 12] GE ASTAT Plus

3-3. I/O Wiring 3. Technical specifications ASTAT Plus’s terminal layout and wiring configuration is shown in the diagram of below (1*) (1*) (3*) (2*) Notes: (1*) Control and Mains wiring recommendations are given in chapter 5. (2*) The programm…

[Page 13] GE ASTAT Plus

3. Technical specifications 3-4 3-4. Operating modes Initial ramp Initial voltage (pedestal) Kick start Acceleration ramp (t ramp ) Current limit Permanent state Stopping modes (All selectable) Override Energy savings Starting by voltage ramp Startin…

[Page 14] GE ASTAT Plus

3. Technical specifications 3-5 Linear acceleration and deceleration ramp Ramp time adjustable (Selectable by parameter «Dxxx» to ON Low slow (7%) and High slow (14%) speeds Enabled by parameter «Jxxx» to ON and «jxxx» …

[Page 15] GE ASTAT Plus

Programmable Inputs and functions 3. Technical specifications The ASTAT Plus functions like Soft stop, kick start, and etc, can be enabled or disabled by setting ON or OFF in their dedicated parameters, using the facilities provided by the keypad. Mo…

[Page 16] GE ASTAT Plus

4-1. Keypad and Display description 1 2 Display 1 F VVV F V V V Error code E010 Frequency out of range E011 Overload trip E013 Loss of synchronism E014 Phase U scr E015 Phase V scr E016 Phase W scr E017 Heatsink overtemperature E018 Motor thermistor …

[Page 17] GE ASTAT Plus

4-2. Parameter Blocks configuration 4. Programming Mode Selection The ASTAT Plus includes a large number of parameters which are divided in four blocks: Monitor, Calibration, Basic and Advanced. The parameters of each group can be displayed or skipp…

[Page 18] GE ASTAT Plus

4. Programming Ramp up time Ramp down time Kick Start DC Brake time DC Brake current Soft Stop switch Pump Control switch Kick Start Switch Override Switch By-pass Switch DC Brake Switch Lock-out E2PROM Reading Factory Settings Retry Retry time Under…

[Page 19] GE ASTAT Plus

4-3. Monitor block Parameters FunctionDisplay Status Motor Current Software Version Main Source Voltage Power Factor Line Power Elapsed time Error trace buffer Password E2PROM writting Parameter display selection 4. Programming ON M xxx v xxx V xxx P…

[Page 20] GE ASTAT Plus

4. Programming 4-5 Function Display Description Default Range Unit 4-4. Calibration block Parameteres -CAL- Line Voltage setting Voltage Calibration Unit Frame Current Calibration Motor Rated Current Overload Protection Service Factor U xxx t xxx UF…

[Page 21] GE ASTAT Plus

Function Display Description Default Range Unit 4-5. Basic block Parameteres. -BAS- Current Limit Starting Torque Ramp Up time Ramp Down time Kick start (1) DC Brake time (1) DC Brake Current (1) L xxx T xx a xx d xxx p xxx b xx I xxx L 350 t 20 a 20…

[Page 22] GE ASTAT Plus

4. Programming 4-7 Programmable Basic Functions (follow from previous page) By-pass selector DC Brake selector z xxx B xxx z OF F B OF F This function provides control of an external by-pass contactor, significantly lowering heating losses and elimin…

[Page 23] GE ASTAT Plus

Function Display Description Default Range 4-6-2. Programmable Advanced Functions Linear Ramp Slow Speed Speed changeover Reverse Dual motor selector Remote control selector Comunication protocol Station number D xxx J xx x j xx r xxx A xxx X xxx XP…

[Page 24] GE ASTAT Plus

5-1. Equipment installation CAUTION! DISCONNECT POWER BEFORE INSTALLING OR SERVICING ONLY SPECIALIZED PERSONNEL SHOULD INSTALL THE EQUIPMENT AND ONLY AFTER HAVING READ THIS USER’S GUIDE. THE USER ITSELF IS RESPONSIBLE FOR ANY PHYSICAL INJURY OR …

[Page 25] GE ASTAT Plus

5-2. Fuses, contactors and supply wiring In Total Fuses Fuses Fuses Control voltage Contactor Contactor Conductor losses aM FERRAZ type BUSSMANN type DC 1 DC 3 section 100% In (F1) (XX=according (Typower Sicu 660V~) Fuse Consumpt. (2) Cat Number A W …

[Page 26] GE ASTAT Plus

5-3. Start-up — Make sure equipment wiring corresponds to one of the recommended routing diagrams or equivalent — If the motor has thermal protection sensor, remove the link between terminals 5 and 6 prior to wire the sensor — Make sure the control w…

[Page 27] GE ASTAT Plus

Symptom or Error & Error Code Possible Cause Measures to be taken Synchronism loss (Ex13) Phase U, V, W thyristor (Ex14) (Ex15) (Ex16) Heatsink thermostat (Ex17) Motor thermistor (Ex18) Phase U, V, W loss (Ex19) (Ex20) (Ex21) Stalled rotor (Ex22)…

[Page 28] GE ASTAT Plus

6. Appendix 6-1 6-1. Application diagrams Basic diagram REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (…

[Page 29] GE ASTAT Plus

6. Appendix 6-2 6-1. Application diagrams Basic diagram with jog (slow speed) function REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incomin…

[Page 30] GE ASTAT Plus

6. Appendix 6-3 6-1. Application diagrams Basic diagram with Linear ramp REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increas…

[Page 31] GE ASTAT Plus

6. Appendix The following table indicates the communications setting used by Astat Plus to perform data communication via its serial port Name Setting Description Baud Rate 9600 bps Bits per second transmission rate Parity None Data error checking me…

[Page 32] GE ASTAT Plus

6-2-2. ASCII Protocol To select this communications protocol, XP must be set to 0. It is possible to operate the Astat Plus from a host using standard ASCII characters. Two functions are available to be able to READ and WRITE parameters. Write Param…

[Page 33] GE ASTAT Plus

6. Appendix 6-6 Read Parameters from ASTAT Plus The function code assigned to Read is 3 (3h). The request message from master must contain the following information: — Slave address: the master must indicate which slave has been selected…

[Page 34] GE ASTAT Plus

6. Appendix The response from the Astat Plus will contain the same slave address and function code, but the data field will include the total number of chars read, and the value of the requested parameters. Quiet Time Slave Address Function Code Data…

[Page 35] GE ASTAT Plus

6. Appendix 6-2-4. Profibus/ DeviceNet It is possible to connect Astat Plus to an industrial fieldbus system. Only a communications adapter is required. It is also necessary to set XP to 2. 2 different modules are available: Profibus DP and DeviceN…

[Page 36] GE ASTAT Plus

Parameter Parameter Function Read/Write Range Comments number name (R/W) 0 Status Soft starter status R/- 0 — 14 0: ON 1: STOP 2: LOCK 3: Alarm (errors) 4: PULS 5: RAMP 6: FULL 7: SAVE 8: SOFT 9: DCBK 10: FULL (override) 11: Not used 12: INCH 13: …

[Page 37] GE ASTAT Plus

6. Appendix 24 1r Programmable relay 11-12-14 R/W 22-30 See programmable relays functions in page 3-6 25 2r Programmable relay 23-24 R/W 20,22-30 26 3r Programmable relay 33-34 R/W 21-30 27 OC Overcurrent (%N ) R/W 0-50 0: OFF 28 oc Overcurrent time …

[Page 38] GE ASTAT Plus

65 - internal use 66 - internal use 67 - internal use 68 - internal use 69 - internal use 70 ST Pump Control selection curve R/W 0-3 0 : standard voltage ramp 1-3 : Pump algorithms 71 - internal use 72 - internal use 73 SP Pump C…

[Page 39] GE ASTAT Plus

6. Appendix 6-12 6-3. Dimensions QC _ JDP , QC _ KDP QC _ LDP , QC _ MDP ABC QC_FDP 200 160 6 QC_GDP 200 160 6 QC_HDP 200 160 6 QC_IDP 250 200 31 170 140 27,5 40 40 32,5 32,5 40 40 27,5 155 Ø7 A 175 B 145 75 100 175 66 C

[Page 40] GE ASTAT Plus

6-13 6-8. P.C.B. ‘s 1 14 3 2 0 C/V ControlSupply ABCDEFGHI JKL QC_NDP 510 490 305 460 465 9 53 106 54 259 70 168 QC_QDP 510 490 305 460 465 9 53 106 54 259 70 168 QC_RDP 550 540 317 480 495 9 59 118 54 275 78 168 QC_SDP 550 540 317 480 495 9 59 …

background image

DEH-40462 09/01

Page 1 of 2

DEH-40462

DEH-40462

DEH-40462

DEH-40462

g

g

g

g

ASTAT

ASTAT

ASTAT

ASTAT

Plus Solid-State Starters

Plus Solid-State Starters

Plus Solid-State Starters

Plus Solid-State Starters

ASTAT

ASTAT

ASTAT

ASTAT

Plus Conversion Kit Instructions

Plus Conversion Kit Instructions

Plus Conversion Kit Instructions

Plus Conversion Kit Instructions

Disconnect power before servicing.

Read ASTAT Plus user’s guide DEH-40397 (ASTAT-CD Plus), or DEH-40396 (ASTAT-IBP

Plus) before attempting to convert your ASTAT to ASTAT Plus.

WARNING! –

WARNING! –

WARNING! –

WARNING! –

Change input and output terminal connections.

Change input and output terminal connections.

Change input and output terminal connections.

Change input and output terminal connections.

The terminal assignments have changed from ASTAT to ASTAT Plus. Re-wire the terminal
leads to correspond with the correct wiring diagram shown in DEH-40397 (ASTAT-CD Plus),
or DEH-40396 (ASTAT-IBP Plus).
Top Terminals:

Top Terminals:

Top Terminals:

Top Terminals:

12 11 14

23

24

33

34

ASTAT

12 11 14 23 24 33 34

ASTAT Plus

TD RD SG

Bottom Terminals:

Bottom Terminals:

Bottom Terminals:

Bottom Terminals:

1 57 2 57 3 57 4 57 5 6 7 8

ASTAT

1 57 2 57 3 57 4 5 6 7 8 9

ASTAT Plus

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