Арктик кэт 660 турбо мануал

File specifications
File size: 129.75 MB
File ending in: zip

To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.

The manual is valid for the following models: 660, 120, Z1 / Arctic Cat, Inc.
2007 Arctic Cat Z1 Turbo Sno Pro
2007 Arctic Cat Z1 Turbo
2007 Arctic Cat Z1 Turbo LXR
2007 Arctic Cat Z1 Turbo EXT
2007 Arctic Cat Z1 Turbo Touring
2007 Arctic Cat Z1 Turbo Sno Pro Limited
2007 Arctic Cat Z1 Turbo LE
2007 Arctic Cat Z1 Turbo EFI
2007 Arctic Cat Z1 Turbo Sno Pro LE
2007 Arctic Cat Z1 Turbo Sno Pro 50th Anniversary
Engine: 1100 cc
Production/model years: 2007
Manual Language: English
Printable: Yes
Delivery: Download link will appear on the checkout page after your payment is complete.

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«Snowmobile Shop Offers Comprehensive Overhaul and Repair Services with PDF Manuals»

A leading snowmobile shop specializing in repairs and maintenance is revolutionizing the industry by providing comprehensive services for snowmobile owners. In addition to top-notch repairs and overhauls, the shop offers access to detailed PDF manuals for various models, including the 2007 Arctic Cat 660, 120, 1100 cc Z1 Turbo snowmobile. Whether you’re in need of engine specifications, maintenance tips, common issues and their solutions, tuning tips, or information about accessories and aftermarket options, this shop has got you covered. Read on to discover all you need to know about this powerful snowmobile.

Engine specifications/technical data:

• The engine displacement is 1100 cc, providing ample power for exhilarating rides.
• It features a turbocharged engine, boosting performance and acceleration.
• The engine is a liquid-cooled, four-stroke, twin-cylinder design.
• The fuel system utilizes electronic fuel injection (EFI) for precise fuel delivery.
• The snowmobile has a dual overhead camshaft (DOHC) configuration for optimal valve timing.
• It features a dry sump lubrication system for efficient oil circulation.
• The engine is equipped with a high-performance stainless-steel exhaust system.
• It has a compression ratio of 9.0:1, ensuring efficient combustion.
• The snowmobile utilizes a batteryless electronic ignition system for reliable starts.
• It has an electric starter for convenient and effortless starting.
• The cooling system incorporates a large-capacity radiator and coolant reservoir.
• The snowmobile features a primary drive clutch and a torque-sensing driven clutch.
• It has a top speed of approximately 110 mph, depending on riding conditions.
• The power output is around 177 horsepower, delivering impressive performance.
• It comes with a sophisticated engine management system for optimal efficiency.
• The snowmobile has a generous fuel capacity of 11.7 gallons, providing extended riding range.
• It features an advanced suspension system with front and rear adjustable shocks.
• The ski stance is adjustable, allowing customization based on rider preferences.
• The track length measures 129 inches, providing excellent traction and stability.
• The snowmobile features a lightweight chassis construction, enhancing maneuverability.

Facts and details:

— The Z1 Turbo model was introduced in 2007 as a high-performance variant.
— It quickly gained popularity among snowmobile enthusiasts for its impressive power and acceleration.
— The snowmobile features a sleek and aggressive design, turning heads on the trails.
— It offers a comfortable and ergonomic seating position for long rides.
— The handlebars are adjustable to accommodate different rider heights and preferences.
— The snowmobile comes with a large windshield for wind protection and added comfort.
— It features an easy-to-read digital gauge cluster, providing essential information at a glance.
— The Z1 Turbo model includes heated hand grips and a heated seat for enhanced comfort.
— It has a spacious storage compartment under the seat, allowing riders to carry essential gear.
— The snowmobile is equipped with an efficient braking system, ensuring reliable stopping power.
— It features bright LED headlights for enhanced visibility during nighttime riding.
— The Z1 Turbo model incorporates an intelligent throttle control system for precise throttle response.
— It comes with an adjustable rear suspension, allowing riders to tailor the ride to their preferences.

Maintenance intervals, general maintenance tips, and common issues/solutions:

► Regular maintenance intervals include oil changes every 500-1,000 miles or as recommended by the manufacturer.
► Clean or replace the air filter every 1,000 miles to ensure proper airflow and engine performance.
► Check and adjust the drive belt tension regularly to prevent slipping and maximize power transfer.
► Inspect the suspension components for wear and lubricate as necessary.
► Keep the track properly tensioned and lubricated to avoid premature wear.
► Check the coolant level and condition regularly, topping up or replacing as needed.
► Clean and lubricate the throttle and brake cables to maintain smooth operation.
► Inspect the spark plugs and replace if worn or fouled for optimal ignition performance.
► Common issues may include fuel system clogs, which can be resolved by cleaning or replacing the fuel filter.
► Another common issue is overheating, which can be mitigated by ensuring proper coolant levels and a clean cooling system.
► If experiencing poor performance or misfiring, check the ignition system and replace faulty components if necessary.

Popular tuning tips or modifications:

* Upgrading the exhaust system to a high-performance aftermarket option can increase power output.
* Installing a fuel controller or remapping the ECU can optimize fuel delivery and enhance overall performance.
* Adding a performance air filter or intake system can improve airflow and increase throttle response.
* Upgrading the suspension components with aftermarket options can enhance handling and ride quality.
* Installing studded track options can improve traction on icy or hard-packed snow.

Available accessories, attachments, and aftermarket options:

■ Windshields: Various sizes and styles are available for wind protection customization.
■ Mirrors: Handlebar-mounted or windshield-mounted mirrors for improved rearview visibility.
■ Cargo racks and bags: Attachments to carry additional gear and equipment.
■ Snowmobile covers: Protect your investment from the elements during storage.
■ Performance exhaust systems: Upgrade options for increased power and a more aggressive sound.
■ LED auxiliary lights: Enhance visibility and lighting options during nighttime riding.
■ Handguards: Provide protection from cold wind, snow, and trail debris.
■ Snowmobile dollies: Easily move and store your snowmobile with specialized dollies.
■ GPS units: Navigation systems designed for snowmobile use, helping you explore new trails.
■ Handlebar risers: Customize the handlebar height and positioning for added comfort.

Owner reviews and opinions about the strengths and weaknesses of the 2007 Arctic Cat 660, 120, 1100 cc Z1 Turbo snowmobile:

Strengths:
☺ Powerful engine with impressive acceleration.
☺ Comfortable and ergonomic seating position.
☺ Sleek and aggressive design.
☺ Excellent suspension and handling.
☺ Heated hand grips and seat for added comfort during cold rides.

Weaknesses:
☻ Higher fuel consumption compared to some other models.
☻ Limited storage space for longer trips.
☻ May require more frequent maintenance compared to lower-powered snowmobiles.

Repairs that need to be carried out most frequently and parts that often break:

→ Drive belt replacement: The drive belt may wear out and need replacement due to regular use.
→ Suspension component maintenance: Lubrication and occasional replacement of suspension components like bushings and bearings.
→ Spark plug replacement: Routine replacement to ensure proper ignition and combustion.
→ Brake pad replacement: Brake pads may wear out over time and need replacement.
→ Fuel filter replacement: The fuel filter should be replaced periodically to prevent clogs.
→ Track replacement: Tracks may wear out or get damaged and require replacement.
→ Wear bars replacement: Wear bars on the skis may wear down and need replacement for optimal handling.

To access the comprehensive Arctic Cat maintenance guidelines, simply click the download button to obtain the detailed shop manual. Upon completion of payment, the checkout page will display your download link for the official Arctic Cat OEM shop manual and parts list. Additionally, we will promptly email you the payment and download information.
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Arctic Cat Bearcat 660 Turbo Snowmobile 2008 Models

Service / Repair / Workshop Manual 

DIGITAL DOWNLOAD

BONUS: Includes wiring diagrams supplement

Fully bookmarked and searchable digital download of the above listed service manual. All of our manuals come as easy-to-use PDF files. Our downloads are FAST and EASY to use. We include instructions on how to use your manual. This manual is UNLOCKED so that you can download and place on as many devices as you want or print it out.

This manual has everything you need to do repairs, service, and maintenance.  Step-by-step instructions and exploded views are included to make your repairs simple and quick. 

Your download link will be available INSTANTLY after submitting payment.

Browse the images for REAL samples of the pages and the full table of contents.

Format: PDF

Pages: 520

Quality: PERFECT! This manual is from the original digital source.

Models Covered: Jaguar Z1, Panther 660, Panther 660 Touring, T 660, T Z1, T Z1 LXR, Bearcat 660, Bearcat 660 WideTrack, Bearcat 660 Turbo, Bearcat 660 Turbo Widetrack, Bearcat 660 Turbo Widetrack Straight Rail, Bearcat 660 Turbo Widetrack Articulating Rail, AC 120, Youth 120

Table of Contents: General Information / Specifications, Engine, Engine-Related Items, Fuel Systems, Electrical Systems, Drive Train & Brake Systems, Track / Rear Suspension, Steering and Body, Color Wiring Diagrams

Part Numbers: 2259-007, 2259-015

• 43, 2-31 2 GEN-0023 GEN-0024  NOTE: Do not grind the valves. If a valve is dam- aged, it must be replaced. 3. Lubricate each valve stem with lightweight oil; then apply a small amount of valve lapping compound to the entire seating face of each valve. 4. Attach the suction cup of a valve lapping tool to the head of the valve. 5. Rotate the valve until the valve and seat are evenly polished. 6. Clean all compound r…

• 163, 7-4 2. Place the steering post into position in the engine compartment and secure the tie rods to the steering post with washers and lock nuts. Tighten to 2.5- 2.8 kg-m (18-20 ft-lb).  NOTE: Use an additional wrench to keep the tie rod end shaft from turning while tightening the tie rod lock nut. 3. Slide the end of the steering post into the lower steering post bearing and place the upper end of the steering post on the supp…

• 297, Arctic Cat 660 cc 9-24 Drive Chain and Sprocket REMOVING 1. Remove the screws securing the front and rear chain guards; then remove the guards from the engine compartment. Note the position of the hood cable. A017A  NOTE: It will be necessary to support the hood once the hood cable is removed. 2. Remove the muffler hold-down spring from the muffler and support bracket. A018 3. Remove the two nuts securing the muffler to the engine. A019 4. Press down on the muffler an…

• 140, 5-7 5 AI033  NOTE: After cleaning any buildup, use com- pressed air to clean. TESTING COMPONENTS 1. Measure the thickness of the commutator on the armature end. AO290  NOTE: The service limit of the commutator is 27 mm (1.06 in.). If the measurement is less than specification, the commutator should be replaced. 2. Check for continuity between each segment of the commutator. AO291  NOTE: There shoul…

• 351, 9-78 7. Remove the short spring leg from the adjusting cam. AG624DA 8. Remove the cap screw and flat washer securing the spring slide to the rail. Account for a spacer and the slide block. AG679D AG680D 9. Mark the mounting position of the front arm mounting bracket. AG637D 10. Remove the cap screws securing the front arm mounting bracket. Account for lock nuts. AG638D 11. Mark the mounting position of the rear inner idler wheels. AG693D 12. Remove the …

• 291, 9-18 3. Clean both the slide rail area and the end cap. Using compressed air, clean the areas of dirt and gravel. 4. Inspect the cap screw for cracked, stretched, or damaged threads. Use a new lock nut when assem- bling. INSTALLING 1. Position the end cap on the slide rail; then align the hole in the end cap with the hole in the slide rail. 2. Secure with a cap screw and new lock nut. Tighten to 1.1 kg-m (8 ft-lb). Wear …

• 29, Arctic Cat 660 cc 2-17 2 4. Remove the air breather hose from the air cleaner housing; then remove the air cleaner housing from the carburetor. Account for the gasket. A001 GF316D 5. Mark the locations of the springs for assembly; then disconnect the rod and spring from the carburetor. GF208D 6. Slide the carburetor off the mounting studs. Account for a gasket, insulator block, and a gasket. GF318D 7. Remove the recoil starter/fan housing assembly.…

• 379, 9-106 IDLER WHEEL SELECTION CHART P/N Diameter I.D. Insert Part Number Width Color Spoke 0114-209 4.25 in. 0.625 in. 0104-340 0104-341 0.75 in. Not spoked 0114-159 5.00 in. 0.625 in. 0104-340 0104-341 1.05 in. Not spoked 0114-245 5.25 in. 0.625 in. 0104-340 0104-341 1.00 in. Not spoked 0604-004 5.35 in. 0.625 in. 0104-340 0104-341 1.00 in. Not spoked 0604-225 5.35 in. 0.625 in. 0104-340 0104-341 1.12 in. Chrome 0604-226 5.35 in. 0.625 in. 0604-220 1.33 in. Chrome 0…

• 184, 7-25 7 INSPECTING  NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. 1. Inspect for gouges, cuts, and tears. 2. Inspect the two belly pan threaded bosses and ensure that they are in good shape. INSTALLING 1. Slide the belly pan into position on the front end; then secure with cap screws, lock washers, and washers (forward) and Phillips-head screws (rearward). 2. Install the three belly pan rivets in each ski-well. 3. Using a pi…

• 307, 9-34 CLEANING AND INSPECTING  NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. 1. Clean the bearing with a clean cloth. 2. Inspect each idler wheel and each plastic hub for cracks or damage. 3. Rotate the idler wheel bearing (by hand) and inspect for binding or roughness. 4. If a bearing must be replaced, use this procedure. A. Remove the wheel insert and the snap ring. B. Using a hydraulic press, press the bearing out from the inside of…

• 65, 2-53 2 37. With the cam chain on the crankshaft sprocket, slide the chain over the camshaft sprockets one at a time making sure the arrow on each camshaft aligns with the center of the dark links in the timing chain. 0738-517  NOTE: The timing marks in the illustrations have been highlighted for easy identification. The timing marks are small triangles on the outer face of the sprockets.  NOTE: The two camshafts may need to be rotated sightly to align…

• 81, 2-69 2 * Never adjust the idle screw on the throttle body Problem: Engine Does Not Start (Fuel Does Not Ignite) Condition Remedy 1. ECU Check Engine light failed 2. Spark absent 3. Compression low 4. Engine flooded 5. Gasoline contaminated 1. Check codes — repair as necessary 2. Check for spark — see No Spark at Spark Plugs sub-section 3. Service engine 4. Clear engine (hold throttle full-open) 5. Clean tank and entire fuel system Problem: En…

• 302, 9-29 9 ADJUSTING 1. Loosen the idler wheel cap screws. 2. Loosen the rear idler wheel adjusting bolt jam nuts. 0735-454  NOTE: To ensure proper track tension adjust- ment, perform all adjustments on both sides of the snowmobile. 3. If the deflection (distance between the bottom of the wear strip and the inside of the track) exceeds specifications, tighten the adjusting bolts to take up excessive slack in the track. 4. If the distance between the bo…

• 92, Arctic Cat 660 cc 3-10 Checking Compression 1. Remove the four 6 mm cap screws securing the coil cover to the valve cover. A0204 2. Remove the three 6 mm cap screws that secure the ignition coils to the valve cover. Remove the ignition coils noting that the coil with the green tubing is coil #1. A0206 3. Using a 3/8 in. drive ratchet, adapter, and 5/8 in. spark plug socket, carefully remove the three spark plugs. A0203  NOTE: Before this test procedure, make certain the battery is fully charged. 4. Install th…