Altivar 630 руководство по эксплуатации на русском

✔️ATV630 Руководство | Каталог Altivar630

• ATV630 Руководство

Частотники Altivar Process ATV600 для настенного монтажа IP21 380-480В 3ф. Мощностной ряд преобразователей частоты кВт: (0.75, 1.5, 2.2, 3, 4, 5.5, 7.5, 11, 15, 18.5, 22, 30, 37, 45, 55, 75, 90, 110, 132, 160, 220, 250, 315)

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• Page 1
  Altivar Process EAV64334 06/2017 Altivar Process Variable Speed Drives ATV630, ATV650, ATV660, ATV680 Embedded Safety Function Manual 06/2017 www.schneider-electric.com…
• Page 2
  The information provided in this documentation contains general descriptions and/or technical character- istics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.

• Page 3: Table Of Contents

  Table of Contents Safety Information……….About the Book .

• Page 4
  EAV64334 06/2017…

• Page 5: Safety Information

  Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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  Intended Use This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual. The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone.
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  Damaged products or accessories may cause electric shock or unanticipated equipment operation. DANGER ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Do not use damaged products or accessories. Failure to follow these instructions will result in death or serious injury. Contact your local Schneider Electric sales office if you detect any damage whatsoever. WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and,…
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  EAV64334 06/2017…

• Page 9: About The Book

  Original instructions and information given in this manual have been written in English (before optional translation). This documentation is valid for the Altivar Process drives and drive systems described in the Installation manual. The technical characteristics of the devices described in this document also appear online. To access this…

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  (English) (VW3A3627) EAV64333 ATV600 CANopen Manual (English) (VW3A3608, 618, 628) EAV64332 ATV600 Communication (English) Parameters EAV64334 ATV600 Embedded Safety Function (English) manual Altivar Process Drive Systems NHA37119 (English), NHA37121 (French), NHA37118 (German), NHA37122 NHA37123 NHA37130 NHA37124 Installation manual (Spanish), (Italian),…
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  Certification for functional safety The integrated safety function is compatible and certified following IEC 61800-5-2 Ed.1 Adjustable speed electrical power drive systems – Part 5-2 : Safety requirements – Functional IEC 61800-5-2 as a product standard, sets out safety-related considerations of Power Drive Systems Safety Related PDS (SR) s in terms of the framework of IEC 61508 series Ed.2 of standards.
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  EAV64334 06/2017…

• Page 13: Chapter 1 Overview

  Altivar Process EAV64334 06/2017 Chapter 1 Overview Overview What Is in This Chapter? This chapter contains the following topics: Topic Page Definitions Basics EAV64334 06/2017…

• Page 14: Definitions

  Definitions Safety Function In Altivar Process The safety function incorporated in Altivar Process, helps to detect unsafe conditions of the installation and prevent hazardous conditions arising at the installation. In some cases, further safety-related systems external to the drive (for example a mechanical brake) may be necessary to maintain the safe condition when electrical power is removed.

• Page 15: Basics

  Basics Functional Safety Automation and safety engineering are two areas that were completely separate in the past but have recently become more and more integrated. The engineering and installation of complex automation solutions are greatly simplified by integrated safety functions. Usually, the safety engineering requirements depend on the application.

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  PL — Performance Level The standard IEC 13849-1 defines 5 Performance levels (PL) for safety functions. Level a is the lowest level and e is the highest level. Five levels (a, b, c, d, and e) correspond to different values of average probability of dangerous failure per hour.

• Page 17: Chapter 2 Description

  Altivar Process EAV64334 06/2017 Chapter 2 Description Description What Is in This Chapter? This chapter contains the following topics: Topic Page Safety Function STO (Safe Torque Off) Limitations Status of Safety Function EAV64334 06/2017…

• Page 18: Safety Function Sto (Safe Torque Off)

  Safety Function STO (Safe Torque Off) Overview DANGER ELECTRIC SHOCK CAUSED BY INCORRECT USE The safety function STO (Safe Torque Off) does not cause electric isolation. The DC bus voltage is still present. Turn off the mains voltage using appropriate switch to achieve a voltage-free condition. …

• Page 19: Limitations

  Safety Function (SF) Level Capability for Safety Function STO Configuration Safety Integrity Level according Performance Level according to IEC 61-508 to ISO-13849 STO with and without Safety module SIL3 (such as Preventa module) Emergency Operations Standard IEC 60204-1 introduces 2 emergency operations: Emergency switching-off: …

• Page 20: Status Of Safety Function

  Status of Safety Function Description If… Then … Safe Torque Off (STO) is not active the orange LED is OFF STO is triggered the power bridge is locked by redundant hardware the orange LED is steady ON STO is displayed [Safety Function Error] SAFF the power bridge is locked the orange LED is steady ON…

• Page 21: Chapter 3 Technical Data

  Altivar Process EAV64334 06/2017 Chapter 3 Technical Data Technical Data What Is in This Chapter? This chapter contains the following topics: Topic Page Electrical Data Safety Function Capability EAV64334 06/2017…

• Page 22: Electrical Data

  Electrical Data Logic Type Safety function must only be used in Source mode: current flows to input. Cabling Label Input Signal Safety Function Input Signals Safety Function Units Value for STO Logic 0 (Ulow) < 5 or open Logic 1 (Uhigh) >…

• Page 23: Safety Function Capability

  Category stop 0 (1) Because the IEC 62061 standard concerns integration, this standard distinguishes the overall safety function (which is classified SIL3) from components which constitute the safety function (Altivar Process is one component which is classified SIL3 CL). (2) According to table 3 of ISO 13849-1 (2015).

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  Summary Of The Reliability Study For Drive Systems Options Standard Input ATV660 / ATV680 With Option VW3 AP 1502 VW3 AP 1503 IEC 61508 Ed.2 PFH in /h 5 x 10 5 x 10 2 x 10 2 x 10 4 x 10 4 x 10 Type…

• Page 25: Chapter 4 Certified Architectures

  Altivar Process EAV64334 06/2017 Chapter 4 Certified Architectures Certified Architectures What Is in This Chapter? This chapter contains the following topics: Topic Page Introduction Process System SF — Case 1 Process System SF — Case 2 Process System SF — Case 3…

• Page 26: Introduction

  All applicable standards and regulations must be adhered to. Ambient Conditions The ambient conditions to be met for the safety function STO correspond to the ambient conditions for the EAV64301 www.schneider-electric.com drives, see the ATV630, 650 Installation manual EAV64334 06/2017…
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  Vertical Axis and External Forces When the safety function STO is triggered, the power stage is immediately disabled. In the case of vertical applications or external forces acting on the motor shaft, you may have to take additional measures to bring the motor to a standstill and to keep it at a standstill when the safety function STO is used, for example, by using a service brake.

• Page 28: Process System Sf — Case 1

  Process System SF — Case 1 Single Drive Connection Diagram This connection diagram applies for a single drive configuration according to IEC 61508 capability SIL3, IEC 60204-1 stop category 0 without protection against subsequent rotation after supply interruption or voltage reduction. Multidrive Connection Diagram This connection diagram applies for multidrive configuration according to IEC 61508 capability SIL3, IEC 60204-1 stop category 0 without protection against supply interruption or voltage reduction and…

• Page 29: Process System Sf — Case 2

  Process System SF — Case 2 Single Drive with Safety Module Type Preventa XPS-AF Connection Diagram This connection diagram applies for a single drive configuration with the safety module type Preventa XPS- AF according to ISO 13849-1 category 3 PLe, IEC 62061 and 60204-1 stop category 0. EAV64334 06/2017…

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  Multidrive with Safety Module Type Preventa XPS-AF Connection Diagram This connection diagram applies for a multidrive configuration with the safety module type Preventa XPS- AF according to ISO 13849-1 category 3 PLe, IEC 62061 and 60204-1 stop category 0. NOTE: The +24VDC power supply must meet the requirements of IEC 61131-2 (PELV standard power supply unit).

• Page 31: Process System Sf — Case 3

  Process System SF — Case 3 Connection Diagram For Single Drive with Safety Module Type Preventa XPS-AV This Connection diagram applies for a single drive configuration with the Safety Module Type Preventa XPS AV According to ISO 13849-1 category 3 PLe and IEC 60204-1 stop category 1. NOTE: This diagram is a wiring configuration using DI1 assigned to forward operation.

• Page 32: Process System Sf — Case 4

  Process System SF — Case 4 Single Drive Systems Connection Diagram This connection diagram applies for a single Altivar Process Drive Systems configuration, without options according to IEC 61508 capability SIL3, ISO 13849-1 category 3 PL e, IEC 60204-1 stop category 0 without protection against supply interruption or voltage reduction and subsequent rotation.

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  Multi drive Drive Systems Connection Diagram This connection diagram applies for multidrive Altivar Process Drive Systems configuration, without options, according to IEC 61508 capability SIL 3, ISO 13849-1 category 3 PL e, IEC 60204-1 stop category 0 without protection against supply interruption or voltage reduction and subsequent rotation.

• Page 34: Process System Sf — Case 5

  Single Drive Systems Connection Diagram with Option Safe Torque Off STO — SIL3 Stop category 0 This connection diagram applies for a single Altivar Process Drive Systems configuration, with option VW3AP1502 (Safe Torque Off STO — SIL 3 Stop Category 0) according to IEC 61508 capability SIL3, ISO 13849-1 category 3 PL e, IEC 60204-1 stop category 0 without protection against supply interruption or voltage reduction and subsequent rotation.

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  Multi drive Drive Systems Connection Diagram This connection diagram applies for multidrive Altivar Process Drive Systems configuration, with option VW3AP1502 (Safe Torque Off STO — SIL 3 Stop Category 0) according to IEC 61508 capability SIL 3, ISO 13849-1 category 3 PL e, IEC 60204-1 stop category 0 without protection against supply interruption or voltage reduction and subsequent rotation.

• Page 36: Process System Sf — Case 6

  Single Drive Systems Connection Diagram with Option Safe Torque Off STO — SIL3 Stop category 1 This connection diagram applies for a single Altivar Process Drive Systems configuration, with option VW3AP1503 (Safe Torque Off STO — SIL 3 Stop Category 1) according to IEC 61508 capability SIL 3, ISO 13849-1 category 3 PL e, IEC 60204-1 stop category 1.
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  If the motor has not stopped yet when the delay time has elapsed, it coasts down in an uncontrolled way (uncontrolled stop). Multidrive Drive Systems Connection diagram with Safety Module This connection diagram applies for a multidrive Altivar Process Drive Systems configuration with a safety module stop category 1. Legend: A1, A2: Drive Systems enclosure without options (certified — see case 4), with certified Drive Systems …

• Page 38: Process System Sf — Case 7

  Process System SF — Case 7 Single Drive Systems Connection Diagram for ETO This connection diagram applies for a single Altivar Process Drive Systems configuration, within an Engineered to Order (ETO) purchase order. The connection diagram applies according to IEC 61508 capability SIL 1, ISO 13849-1 category 1 PL c, IEC 60204-1 stop category 0 without protection against supply interruption or voltage reduction and subsequent rotation.

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  ATV600_Embedded_Safety_Function_manual_EAV64334_06 www.schneider-electric.com/contact 06/2017…

• Page 1
  Altivar Process EAV64301 01/2015 Altivar Process Variable Speed Drives ATV630, ATV650 Installation Manual 01/2015 www.schneider-electric.com…
• Page 2
  The information provided in this documentation contains general descriptions and/or technical character- istics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.

• Page 3: Table Of Contents

  Table of Contents Safety Information ……… . . About the Book.

• Page 4
  EAV64301 01/2015…

• Page 5: Safety Information

  Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

• Page 6
  Intended Use This product is a drive for three-phase synchronous and asynchronous motors and intended for industrial use according to this manual.The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements and the technical data.Prior to using the product, you must perform a risk assessment in view of the planned application.
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  Damaged products or accessories may cause electric shock or unanticipated equipment operation. DANGER ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Do not use damaged products or accessories. Failure to follow these instructions will result in death or serious injury. Contact your local Schneider Electric sales office if you detect any damage whatsoever. WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and,…
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  EAV64301 01/2015…

• Page 9: About The Book

  At a Glance Document Scope The purpose of this document is: to give you mechanical and electrical information related to the Altivar Process drive, to show you how to install and wire this drive. Validity Note NOTE: The products listed in the document are not all available at the time of publication of this document online.

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  EAV64329 (English) Altivar Process DeviceNet manual (VW3A3609) EAV64330 (English) Altivar Process PROFINET manual (VW3A3627) EAV64331 (English) Altivar Process CANopen Serial Link Manual (VW3A3608, 618, 628) EAV64333 (English) Altivar Process Communication Parameters EAV64332 (English) Altivar Process Safety Function manual EAV64334 (English) You can download these technical publications and other technical information from our website at www.schneider-electric.com.

• Page 11: Chapter 1 Introduction

  Altivar Process EAV64301 01/2015 Chapter 1 Introduction Introduction What Is in This Chapter? This chapter contains the following topics: Topic Page Drive Overview Accessories and Options Steps for setting up the drive Preliminary Instructions EAV64301 01/2015…

• Page 12: Drive Overview

  Drive Overview Frame Sizes for IP21 Products The family of Altivar Process includes 6 frame sizes for IP21 products. Frame size 1 Frame size 2 3-phase 200…240 V, 0.75…4 kW, 1…5 HP 3-phase 200…240 V, 5.5 kW, 7 3-phase 380…480 V, 0.75…5.5 kW, 1…7 3-phase 380…480 V, 7.5…11 kW, 10…15 HP…

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  Frame size 5 Frame size 6 3-phase 200…240 V, 30…45 kW 3-phase 200…240 V, 55 and 75 kW 40…60 HP 75…100 HP 3-phase 380…480 V, 55, 75 and 90 kW 3-phase 380…480 V, 110…160 kW 75, 100 and 125 HP 150…250 HP ATV630D30M3…D45M3, ATV630D55N4…D90N4 ATV630D55M3, ATV630D75M3,…
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  Frame Sizes for IP55 Products The family of Altivar Process includes 3 frame sizes for IP55 products, with or without integrated load switch. Frame size A 3-phase 380…480 V, 0.75…22 kW 1…30 HP, with or without Vario load switch ATV650U07N4(E)*…U75N4(E)*, ATV650D11N4(E)*…D22N4(E)*…
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  Frame size B Frame size C 3-phase 380…480 V, 30…45 kW 3-phase 380…480 V, 55…90 kW 40…60 HP, with or without Vario load switch 75…125 HP, with or without Vario load switch ATV650D30N4(E)*…D45N4(E)* ATV650D55N4(E)*…D90N4(E)* (E)*= product included a Vario load switch EAV64301 01/2015…
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  Catalog Number Description NOTE: see the catalog for possible combinations. Nameplate example The nameplate contains the following data: Altivar 630 ATV630U40N4 4kW — 5HP V1.0 IE00 Input Output U (V~) 380 — 480 0…380 — 480 “ F (Hz) 50 / 60 0…500 I (A) 7.6 max…

• Page 17: Accessories And Options

  Accessories and Options Introduction Altivar Process drives are designed to take numerous accessories and options to increase their functionality. For a detailed description and catalog numbers, refer to the Catalog on schneider- electric.com All accessories and options come with an instruction sheet to help installation and commisioning.

• Page 18: Steps For Setting Up The Drive

  Steps for setting up the drive Procedure EAV64301 01/2015…

• Page 19: Preliminary Instructions

  Handling the Drive Altivar Process drives of frame size A, B and C, and frame sizes 1 up to 3 can be removed from their packaging and installed without a handling device. Higher drive frame sizes require a handling device; for this reason, these drives all have lifting lugs.

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  EAV64301 01/2015…

• Page 21: Chapter 2 Technical Data

  Altivar Process EAV64301 01/2015 Chapter 2 Technical Data Technical Data What Is in This Chapter? This chapter contains the following sections: Section Topic Page Environment Data Mechanical Data Electrical Data EAV64301 01/2015…

• Page 22: Environment Data

  Section 2.1 Environment Data Environment Data What Is in This Section? This section contains the following topics: Topic Page Temperature Conditions Altitude Conditions EAV64301 01/2015…

• Page 23: Temperature Conditions

  Observe the pertinent instructions in the chapter Drive Mounting (see page 53). °C Frame sizes 1…6 Temperature without derating -15…50 ATV630••••• products °F 5…122 °C Temperature with derating of output power (1) Up to 60 °F Up to 140 °C…

• Page 24: Mechanical Data

  Section 2.2 Mechanical Data Mechanical Data Dimensions and Weights About the drawings All drawings CAD files can be downloaded from www.schneider-electric.com Frame Size 1 IP21 / UL Type 1 Drives — Side and Front View Drives without IP21 top cover — Side and Rear View Weights Catalog Number Weight in kg (lb)

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  Frame size 2 IP21 / UL Type 1 Drives — Side and Front View Drives without IP21 top cover — Side and Rear View Weights Catalog Number Weight in kg (lb) ATV630U75N4, ATV630D11N4 7.7 (17) ATV630U55M3 EAV64301 01/2015…
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  Frame size 3 IP21 / UL Type 1 Drives — Front and Side View Drives without IP21 top cover — Side and Rear View Weights Catalog Number Weight in kg (lb) ATV630U75M3 7.7 (17) ATV630D11M3 13.8 (30.4) ATV630D15N4 13.6 (30) ATV630D18N4 14.2 (31.3) ATV630D22N4…
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  Frame size 4 IP21 / UL Type 1 Drives — Side, Front and Rear View Drives IP21 without top cover — Side and Rear View Weights Catalog Number Weight in kg (lb) ATV630D15M3…D22M3 27.3 (60.2) ATV630D30N4 28 (61.7) ATV630D37N4 28.2 (62.2) ATV630D45N4 28.7 (63.3) EAV64301 01/2015…
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  Frame size 5 IP21 / UL Type 1 Drives — Side and Front View EAV64301 01/2015…
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  Drives without IP21 top cover — Side and Rear View Weights Catalog Number Weight in kg (lb) ATV630D30M3…D45M3 56.6 (124.8) ATV630D55N4 56.5 (124.6) ATV630D75N4 58 (127.9) ATV630D90N4 58.5 (129) EAV64301 01/2015…
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  Frame size 6 IP20 On Top and IP00 on bottom Drives — Side and Front View IP21 On Top and IP00 on bottom Drives — Side and Front View EAV64301 01/2015…
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  NOTE: Lower Conduit Box part sold separately. This part enables wall mounting of the product. It provides IP21 protection degree on the bottom side and UL type 1 protection degree. EAV64301 01/2015…
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  Weights Catalog Number Weight in kg (lb) ATV630C11N4…ATV630C16N4 82 (181) ATV630D55M3, ATV630D75 80 (176) EAV64301 01/2015…
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  Frame Size A Without Load Switch ATV650U07N4, U15N4, U22N4, U30N4, U40N4, U55N4: a = 272 mm (10.7 in.) ATV650U75N4, D11N4, D15N4, D18N4, D22N4: a = 299 mm (11.8 in.) EAV64301 01/2015…
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  Frame Size A With Load Switch ATV650U07N4E, U15N4E, U22N4E, U30N4E, U40N4E, U55N4E: a = 300 mm (11.8 in.) ATV650U75N4E, D11N4E, D15N4E, D18N4E, D22N4E: a = 330 mm (13 in.) Weights Catalog Number Weight in kg (lb) ATV650U07N4ï…ATV650U22N4ï 10.5 (23.1) ATV650U30N4ï, ATV650U40N4ï 10.6 (23.4) ATV650U55N4ï…
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  Frame Size B Without Load Switch EAV64301 01/2015…
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  Frame Size B With Load Switch Weights Catalog Number Weight in kg (lb) ATV650D30N4…ATV650D45N4 49.85 (109.9) EAV64301 01/2015…
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  Frame Size C Without Load Switch Weights Catalog Number Weight in kg (lb) ATV650D55N4…ATV650D90N4 86.65 (191) EAV64301 01/2015…
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  Frame size C With Load Switch EAV64301 01/2015…

• Page 39: Electrical Data

  Section 2.3 Electrical Data Electrical Data What Is in This Section? This section contains the following topics: Topic Page Drive Ratings In Normal Duty Drive Ratings In Heavy Duty Derating Curves Sink / Source Switch Configuration EAV64301 01/2015…

• Page 40: Drive Ratings In Normal Duty

  Drive Ratings In Normal Duty Normal Duty Normal duty values are given for applications requiring a slight overload (up to 110 %). IP21 / UL Type 1 Products 3-Phase Power Part Supply 200…240 Vac 50/60 Hz Catalog Number and Nominal Power Power Part Supply Drive (output) Frame Size (S•)

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  IP21 / UL Type 1 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Catalog Number and Nominal Power Power Part Supply Drive (output) Frame Size (S•) Max. Input Apparent Max. Nominal Max. Current Power Inrush Current (1) Transient Current current (1) 380 Vac 480 Vac…
• Page 42
  IP55 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Catalog Number and Nominal Power Power Part Supply Drive (output) Frame Size (S•) Max. Input Apparent Max. Nominal Max. Current Power Inrush Current Transient Current current (1) 380 Vac 480 Vac ATV650U07N4 0.75 ATV650U15N4…

• Page 43: Drive Ratings In Heavy Duty

  Drive Ratings In Heavy Duty Heavy Duty Heavy-duty values are given for applications requiring a significant overload (up to 150 %). IP21 / UL Type 1 Products 3-Phase Power Part Supply 200…240 Vac 50/60 Hz Catalog Number and Nominal Power Part Supply Drive (output) Frame Size (S•) Power (1)

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  IP21 / UL Type 1 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Catalog Number and Nominal Power Power Part Supply Drive (output) Frame Size (S•) Max. Input Current Apparent Max. Nominal Max. Power Inrush Current (1) Transient Current current (1) 380 Vac 480 Vac…
• Page 45
  IP55 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Catalog Number and Nominal Power Part Supply Drive (output) Frame Size (S•) Power (1) Max. Input Current Apparent Max. Nominal Max. Power Inrush current (1) transient Current current (1) 380 Vac 480 Vac ATV650U07N4 0.37…

• Page 46: Derating Curves

  Derating Curves Description Derating curves for the nominal drive current (In) as a function of temperature and switching frequency. Frame Size 1 — 200…240 V Frame Size 1 — 380…480 V Frame Size 2 — 200…240 V EAV64301 01/2015…
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  Frame Size 2 — 380…480 V Frame Size 3 — 200…240 V Frame Size 3 — 380…480 V EAV64301 01/2015…
• Page 48
  Frame Size 4 — 200…240 V Frame Size 4 — 380…480 V Frame Size 5 — 200…240 V EAV64301 01/2015…
• Page 49
  Frame Size 5 — 380…480 V — Frame Size 6 — 200…240 V Frame Size 6 — 380…480 V EAV64301 01/2015…

• Page 50: Sink / Source Switch Configuration

  Sink / Source Switch Configuration WARNING UNANTICIPATED EQUIPMENT OPERATION If the drive is set to Sink Int or Sink Ext, do not connect the 0 V terminal to ground or to protective ground. Verify that accidental grounding of digital inputs configured for sink logic, caused, for example, by damage to the signal cables, cannot occur.

• Page 51
  Switch Set to EXT Position Using an External Power Supply for the DIs NOTE: STO inputs are also connected by default on a 24 Vdc terminal. If the external power supply is switched off, the function STO will be triggered. To avoid to trigger the STO function when switching-on the product, the external power supply must be previously switched on.
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  EAV64301 01/2015…

• Page 53: Chapter 3 Drive Mounting

  Altivar Process EAV64301 01/2015 Chapter 3 Drive Mounting Drive Mounting What Is in This Chapter? This chapter contains the following topics: Topic Page Mounting Conditions Mounting Procedures EAV64301 01/2015…

• Page 54: Mounting Conditions

  Mounting Conditions Before You Begin DANGER ELECTRIC SHOCK CAUSED BY FOREIGN OBJECTS OR DAMAGE Conductive foreign objects in the product or damage may cause parasitic voltage. Do not use damaged products. Keep foreign objects such as chips, screws or wire clippings from getting into the product. Failure to follow these instructions will result in death or serious injury.

• Page 55
  Enclosed with flush-mounting This mounting type requires the dedicated mounting kit available on www.schneider- electric.com NOTE: Use ProClima software to support you to integrate Altivar Process in an enclosure. Individual IP21 Frame sizes 1, 2 and 3: a 100 mm (3.9 in.) Frame sizes 4, 5 and 6: a 110 mm (4.33 in.)
• Page 56
  Mounting Figure Type / IP Side by side IP20 Frame sizes 1, 2 and 3: possible Frame sizes 4 and 5: possible, 2 drives only Frame size 6: only at ambient temperature lower than 40 °C (104 °F) Individual IP20 Frame sizes 1, 2 and 3: no restriction of clearance Frame sizes 4, 5 and 6: a 110 mm (4.33 in.)
• Page 57
  Clearances and Mounting Position Minimum clearance regarding the drive frame size Frame Size 100 mm (3.94 in.) 100 mm (3.94 in.) 10 mm (0.39 in.) 100 mm (3.94 in.) 100 mm (3.94 in.) 10 mm (0.39 in.) 100 mm (3.94 in.) 100 mm (3.94 in.) 10 mm (0.39 in.) 100 mm (3.94 in.)
• Page 58
  Power Dissipated For Enclosed Drives and Required Air Flow Catalog Number Frame Power Dissipated (1) Minimum air flow rate Size required per hour Forced Cooled Natural Cooled Total Area Area ATV630U07M3 ATV630U15M3 ATV630U22M3 ATV630U30M3 ATV630U40M3 ATV630U07N4 ATV630U15N4 ATV630U22N4 ATV630U30N4 ATV630U40N4 ATV630U55N4 ATV630U55M3 ATV630U75N4…

• Page 59: Mounting Procedures

  Mounting Procedures Mounting Screws Frame Size Screw diameter Hole diameter 5 mm (0.2 in) 6 mm (0.24 in) 5 mm (0.2 in) 6 mm (0.24 in) 5 mm (0.2 in) 6 mm (0.24 in) 6 mm (0.24 in) 7 mm (0.28 in) 8 mm (0.31 in) 9 mm (0.35 in) 10 mm (0.4 in)

• Page 60
  Apply the following instructions Step Action Attach the drive on the mounting surface using the screws with captive washer, according to the table above. Refit the top cover on the drive. Refit the top cover to help prevent metal parts to fall into the drive during wiring operation or if IP21 degree of protection is requested.
• Page 61
  Apply the following instructions Step Action Slide the top cover from back to front Remove the top cover Screw the drive on the mounting surface using 4 screws with captive washer, according to the table above. Refit the top cover on the drive. Mounting Procedure For Frame Size 6 Mounting the drive does not require preliminary dismantling operation.
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  EAV64301 01/2015…

• Page 63: Chapter 4 Drive Wiring

  Altivar Process EAV64301 01/2015 Chapter 4 Drive wiring Drive wiring What Is in This Chapter? This chapter contains the following topics: Topic Page Wiring Instructions Cable Length Instructions Wiring Diagrams Characteristics of the Power Part Terminals Wiring the Power Part…

• Page 64: Wiring Instructions

  To limit the currents in common mode, use common mode output filters (ferrite) in order to reduce the circulating currents in the motor windings. Standard linear capacity cables can be used with Altivar Process. Use of cables with lower linear capacity could increase cable length performances.

• Page 65
  DANGER ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING This product has an increased leakage current >3.5 mA. Use a protective ground conductor with at least 10 mm (AWG 6) or two protective ground conductors with the cross section of the conductors supplying the power terminals. Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.

• Page 66: Cable Length Instructions

  Cable Length Instructions Long Cable Lengths Consequences When drives are used with motors, a combination of fast switching transistors and long motor cables can even cause peak voltages up to twice the DC link voltage. This high peak voltage can cause premature aging of motor winding insulation which leads to motor breakdown.

• Page 67: Wiring Diagrams

  Wiring Diagrams Control Block Wiring Diagram (1) Safe Torque Off, (2) Analog Output, (3) Digital Input, (4) reference potentiometer (ex. SZ1RV1002), (5) Analog Input Single or Three-phase Power Supply — Diagram With Line Contactor Without Safety Function STO Connection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1.

• Page 68
  Single or Three-phase Power Supply — Diagram With Downstream Contactor If a Run command is executed while the downstream contactor between the drive and the motor is still open, there may be residual voltage at the output of the drive. This can cause an incorrect estimation of the motor speed when the contacts of the downstream contactor are closed.

• Page 69: Characteristics Of The Power Part Terminals

  Ground cable cross sections of input and output ground cables are the same as those given for the input and output cables. Minimum cross section of protective ground cable is 10 mm (AWG 8). Frame Size 1 ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section…

• Page 70
  Frame Size 4 ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Wire Cross Section Tightening Torque Torque Minimum Maximum (1) Rated Minimum Maximum (1) Rated mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm²…
• Page 71
  ATV650 Supply and Output Terminals (U, V, W) Wire Cross Section Tightening Torque Minimum Maximum (1) Rated mm² (AWG) mm² (AWG) N·m (lb.in) D22N4E 10 (8) 50 (1-1/0) 10 (88.5) (1) maximum permissible cross section of the terminal EAV64301 01/2015…
• Page 72
  Frame Size B ATV650 Supply Terminals (L1, L2, L3) Output Power Terminals (U, V, W) Wire Cross Section Tightening Wire Cross Section Tightening Torque Torque Minimum Maximum (1) Rated Minimum Maximum (1) Rated mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm²…

• Page 73: Wiring The Power Part

  Wiring the Power Part Access To The Terminals For Frame Sizes 1 to 3 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access control terminals on frame sizes 1 to 3 drives Step Action…
• Page 74
  Access To The Terminals For Frame Sizes 4 and 5 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access control terminals on frame size 4 and 5 drives Step Action…
• Page 75
  Access To The Terminals For Frame Size A DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access control terminals on frame size A drives Step Action…
• Page 76
  Access To The Terminals For Frame Sizes B and C DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access control terminals on frame sizes B and C drives Step Action…
• Page 77
  Access To The Terminals — Frame Sizes 6 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access control terminals on frame sizes 6 drives Step Action…
• Page 78
  Frame Size 1 Cable Path Wire the power cables as shown below. Frame Size 2 Cable Path Wire the power cables as shown below. Frame Size 3 Cable Path Wire the power cables as shown below. EAV64301 01/2015…
• Page 79
  Frame Size 4 and 5 Cable Path Wire the power cables as shown below. EAV64301 01/2015…

• Page 80: Electromagnetic Compatibility

  Electromagnetic Compatibility Limit Values This product meets the EMC requirements according to the standard IEC 61800-3 if the measures described in this manual are implemented during installation. If the selected composition (product itself, mains filter, other accessories and measures) does not meet the requirements of category C1, the following information applies as it appears in IEC 61800-3: WARNING RADIO INTERFERENCE…

• Page 81
  Power Supply EMC measures Objective Operate product on mains with grounded neutral point. Enables effectiveness of mains filter. Surge arrester if there is a risk of overvoltage. Reduces the risk of damage caused by overvoltage. Additional measures for EMC improvement Depending on the application, the following measures can improve the EMC-dependent values: EMC measures Objective…

• Page 82: Operation On An It Or Corner Grounded System

  Operation on an IT or Corner Grounded System Definition IT system: Isolated or impedance grounded neutral. Use a permanent insulation monitoring device compatible with nonlinear loads, such as an XM200 type or equivalent. Corner grounded system: System with one phase grounded. Operation DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH…

• Page 83
  Setting For Frame Size 2, 3 and IP55 Frame Size A Products Setting For 200 V Frame Size 4 Products EAV64301 01/2015…
• Page 84
  Setting For 400 V Frame Size 4 Products Setting For Frame IP55 Size B Products EAV64301 01/2015…
• Page 85
  Setting For Frame Size 5 and IP55 Frame Size C Products Setting For Frame Size 6 Products EAV64301 01/2015…

• Page 86: Control Terminals Electrical Data

  Control Terminals Electrical Data Characteristics of Terminals NOTE: For a description of the terminal arrangement, refer to Arrangement and Characteristics of Control Terminals and Communication And I/O Ports (see page For factory setting I/O assignment, refer to the Programming Manual. Terminal Description Electrical characteristics Type…

• Page 87
  Terminal Description Electrical characteristics Type DI1-DI6 Digital inputs 6 programmable logic inputs 24 Vdc, comply with IEC/EN 61131-2 logic type 1 Positive logic (Source): State 0 if 5 Vdc or logic input not wired, state 1 if 11 Vdc Negative logic (Sink):State 0 if 16 Vdc or logic input not wired, state 1 if 10 Vdc…

• Page 88: Arrangement And Characteristics Of Control Block Terminals And Communication And I/O Ports

  Arrangement and Characteristics of Control Block Terminals and Communication and I/O Ports Terminal Arrangement The control block terminals are the same for all drive frame sizes. Ethernet Modbus TCP, serial Modbus Wiring Characteristics Wire cross sections and tightening torques Control Relay Output Wire Cross Section Other Wire Cross Section Tightening Terminals…

• Page 89
  Control Block Ports Legend Marking Description RJ45 port for Graphic display terminal RJ45 port for Ethernet embedded Sink-Ext-Source switch (see page RJ45 port for Modbus embedded I/O module slot Fieldbus, and I/O module slot RJ45 Communication ports The control block includes 3 RJ45 ports. They allow to connect: A PC Using a commissioning software (SoMove, SoMachine…), to configure and monitor the drive…

• Page 90: Wiring The Control Part

  Wiring The Control Part Preliminary Steps DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED BEHAVIOR OF INPUTS AND OUTPUTS The functions of the inputs and outputs depend on the selected operating mode and the settings of the…

• Page 91: Chapter 5 Checking Installation

  Altivar Process EAV64301 01/2015 Chapter 5 Checking Installation Checking Installation Check List Before Switching On Mechanical Installation Verify the mechanical installation of the entire drive system: Step Action Does the installation meet the specified distance requirements? Did you tighten all fastening screws with the specified tightening torque?

• Page 92
  EAV64301 01/2015…

• Page 93: Chapter 6 Maintenance

  Altivar Process EAV64301 01/2015 Chapter 6 Maintenance Maintenance Scheduled servicing Servicing DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury.

• Page 94
  Long time storage CAUTION RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGING The product capacitor performances after a long time storage above 2 years can be degraded.In that case, before using the product, apply the following procedure: Use a variable AC supply connected between L1 and L2 Increase AC supply voltage to have: 80% of rated voltage during 30 min 100% of rated voltage for another 30 min…
• Page 95
  Altivar_Process_installation_manual_EAV64301_02.2 01/2015…