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- Brands
- ABB Manuals
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- ACS880 Series
Manuals and User Guides for ABB ACS880 Series. We have 36 ABB ACS880 Series manuals available for free PDF download: Firmware Manual, Manual, Quick Start Up Manual, Supplement Manual, User Manual, Electrical Planning Instructions, Electrical Planning Manual, Quick Start Manual, Application Manual, Mechanical Installation Instructions
(Ocr-Read Summary of Contents of some pages of the ABB ACS880-04 drive modules Document (Main Content), UPD: 11 April 2023)
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31, Planning – additional instructions 31 4 Planning – additional instructions Contents of this chapter This chapter contains some additional instructions for planning a common DC system. Requirements for the AC input connection See the drive hardware manual for the electric power network specification of the drive. Supply all drives which you connect to the AC power line from the same transformer. All drives must have equal supply-side impedance. The supply-side impedance is an impor…
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3, Application guide ACS880-01 drives and ACS880-04 drive modules Common DC systems 3AUA0000127818 Rev B EN EFFECTIVE: 2014-04-17 2014 ABB Oy. All Rights Reserved. Table of contents
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12, 12 Operation principle and hardware description Operation basics The main circuit of the drive consists of a rectifier, a DC link and an inverter. The rectifier (input bridge) converts the alternating current and voltage to direct current and voltage for the DC link. The DC capacitors in the DC link smooth the ripple and form a steady energy and power supply for the inverter. The inverter converts the intermediate circuit DC power to AC power for the motor. From a com…
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39, Technical data 39 5 Technical data Contents of this chapter This chapter contains the technical data that you need in the planning of a common DC system.
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19, ABB ACS880-04 drive modules Planning – basics 19 DC link duty cycle diagram DC link key variables P mot t Drive a Drive b Drive c Total M abc M M ~ P dc P dc P dc ~ P gen P dc P mot t P gen P mot t P gen P mot t P gen P mot P gen M M M a b c ~ ~ P br P mot P gen P rec
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23, ABB ACS880-04 drive modules Planning – basics 23 Checking the total charging resistance Use this method for verifying the charging capacity if there are only drives with Type A charging circuits in the common DC system. The total charging resistance must comply with this formula: R tot > R min Calculate the value R tot as follows: Define the value R min as follows: 1. If you connect only one drive to the AC powe…
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13, Operation principle and hardware description 13 Overview of the common DC system In a common DC system, you connect the DC links of several drives together in order to share their DC link energy storages. In addition to this basic configuration, there is a wide variety of additional choices with which you can affect the performance of the system. For example, in certain applications you can: • …
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43, Technical data 43 Charging resistance values R: Charging resistance of the drive module. R min : Minimum resistance that the charging circuit can supply (in case the circuit must supply charging current of several drives). Charging circuit E r values E r : Maximum energy pulse that the charging circuit of the drive can withstand. DC link capacitance values U ac : AC input voltage. R5a: ACS880-01 types -07A3-7, -09A8-7, -14A2-7 and -018A-7. R5b: ACS880-01 types -022A-…
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17, ABB ACS880-04 drive modules Planning – basics 17 3 Planning – basics Contents of this chapter This chapter contains the basics of planning a common DC system. See section Quick planning guide on page 8 for a summary of planning steps.
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2, List of related manuals You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative. Drive hardware manuals and guides Code (English) ACS880-01 hardware manual 3AUA0000078093 ACS880-01 quick installation guide for frames R1 to R3 3AU…
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7, Introduction to the manual 7 1 Introduction to the manual Contents of this chapter This chapter contains information on this manual and a quick guide for planning a common DC system. Applicability This manual is applicable with the ACS880-01 drives and ACS880-04 drive modules. Safety instructions Obey the safety instructions in the drive’s hardware manual. Target audience This manual is written for people who plan common DC systems. We expect the reader to be a qualified electric…
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25, Planning – basics 25 Example 1 Common DC system: The DC links of three converters ACS880-01-169A-3 (frame size R7), ACS880-01-246A-3 (frame size R8) and ACS880-01-430A-3 (frame size R9) are connected together. The main supply voltage is 400 V. Questions: Is the charging capacity of the largest drive sufficient for the whole common DC system? Can you connect only the largest drive to the AC power line and leave the others unconnecte…
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22, 22 Planning – basics Example 1 Common DC system: The DC links of three converters ACS880-01-11A0-5, 5.5 kW (frame size R1), ACS880-01-034A-5, 18.5 kW (frame size R3) and ACS880-01-034A-5, 18.5 kW (frame size R3) are connected together. The input terminals of the 5.5 kW converter are left unconnected. Calculating the rectifier power capacity According to the table, k = 0.9 when two converters of frame size R3 are connected to the …
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35, Planning – additional instructions 35 Electromagnetic Compatibility (EMC) To ensure that the common DC link system complies with electromagnetic compatibility (EMC) rules and does not interfere with other systems, obey the following guidelines: • Obey the electrical installation instructions in the drive hardware manual. • To minimize the conducted emissions, order a relevant EMC filter option for the drive that will be connected to AC power line. See the drive hardwar…
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47, Further information Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels . Product training For information on ABB product training, navigate to www.abb.com/drives and select Training courses. Providing feedback on ABB Dri…
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14, 14 Operation principle and hardware description Benefits of the common DC system Benefits of the common DC system: • You can save energy by using the braking energy of one drive in the others — less energy needs to be taken from the AC power line. • DC capacitors of all drives form a high-capacity energy storage that can absorb short braking pulses of individual drives without a need for a brake chopper and resistor. • If you need brake choppers and resistors, they can be opti…
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46, 46 Technical data DC fuses Drive type ACS880-01- Fuse [A] Drive type ACS880-01- Fuse [A] Drive type ACS880-01- Fuse [A] Drive type ACS880-01- Fuse [A] 04A6-2 10 02A4-3 10 02A1-5 10 07A3-7 16 06A6-2 16 03A3-3 10 03A0-5 10 09A8-7 20 07A5-2 16 04A0-3 10 03A4-5 10 14A2-7 32 10A6-2 20 05A6-3 10 04A8-5 10 018A-7 40 16A8-2 32 07A2-3 16 05A2-5 10 022A-7 40 24A3-2 50 09A4-3 20 07A6-5 16 026A-7 50 031A-2 63 12A6-3 25 11A0-5 20 035A-7 63 046A-2 100 017A-3 32 014A-5 32 …
- Manuals
- Brands
- ABB Manuals
- Controller
- ACS880-11
Manuals and User Guides for ABB ACS880-11. We have 7 ABB ACS880-11 manuals available for free PDF download: Installation Manual, Hardware Manual, Supplement Manual, Manual, Application Manual
ABB ACS880-11 Hardware Manual (232 pages)
Brand: ABB
|
Category: DC Drives
|
Size: 28.03 MB
Table of Contents
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Table of Contents
5
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1 Safety Instructions
13
-
Contents of this Chapter
13
-
Use of Warnings and Notes
13
-
General Safety in Installation, Start-Up and Maintenance
14
-
Electrical Safety in Installation, Start-Up and Maintenance
15
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Electrical Safety Precautions
15
-
Additional Instructions and Notes
16
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Printed Circuit Boards
17
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Grounding
17
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General Safety in Operation
19
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Additional Instructions for Permanent Magnet Motor Drives
19
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Safety in Installation, Start-Up, Maintenance
19
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Safety in Operation
20
-
-
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2 Introduction to the Manual
21
-
Contents of this Chapter
21
-
Target Audience
21
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Categorization by Frame Size and Option Code
21
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Quick Installation, Commissioning and Operation Flowchart
21
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Terms and Abbreviations
23
-
Related Documents
24
-
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3 Operation Principle and Hardware Description
27
-
Contents of this Chapter
27
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Operation Principle
28
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DC Voltage Boost Function
29
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DC Connection
29
-
-
Layout
30
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Overview of Power and Control Connections
32
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Control Panel
33
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Control Panel Door Mounting Kits
34
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Control Panel Mounting Platform Cover
34
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Control of Several Drives
34
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Type Designation Label
35
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Type Designation Key
35
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Basic Code
36
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Option Codes
36
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-
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4 Mechanical Installation
39
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Contents of this Chapter
39
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Cabinet Installation (Options +P940 and +P944)
39
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Flange Mounting (Option +C135)
39
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Safety
40
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Examining the Installation Site
40
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Installation Orientations
40
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Required Tools
42
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Moving the Drive
43
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Unpacking and Examining Delivery
43
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Installing the Drive Vertically
49
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Installing the Drive Vertically Side by Side
51
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Installing the Drive Horizontally
51
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5 Guidelines for Planning the Electrical Installation
53
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Contents of this Chapter
53
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Limitation of Liability
53
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Selecting the Main Supply Disconnecting Device
53
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AC Main Power Supply
53
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European Union and United Kingdom
54
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North America
54
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Other Regions
54
-
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DC Solar PV Main Power Supply
54
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Selecting the Main Contactor
54
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North America
55
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Other Regions
55
-
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Examining the Compatibility of the Motor and Drive
55
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Protecting the Motor Insulation and Bearings
55
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Requirements Table
56
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Availability of Du/Dt Filter and Common Mode Filter by Drive Type
59
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Additional Requirements for Explosion-Safe (EX) Motors
59
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Additional Requirements for ABB Motors of Types Other than M2_, M3_, M4_, HX_ and am
59
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Additional Requirements for the Regenerative and Low Harmonics Drives
59
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Additional Requirements for ABB High-Output and IP23 Motors
59
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Additional Requirements for Non-ABB High-Output and IP23 Motors
60
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Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage
61
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Additional Note for Sine Filters
63
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-
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Selecting the AC Power Cables
63
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General Guidelines
63
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Typical Power Cable Sizes
64
-
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Power Cable Types
64
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Preferred Power Cable Types
64
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Alternate Power Cable Types
65
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Not Allowed Power Cable Types
66
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Additional Guidelines, North America
67
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Metal Conduit
67
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Power Cable Shield
68
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Selecting the Control Cables
68
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Shielding
68
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Signals in Separate Cables
69
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Signals that Can be Run in the same Cable
69
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Relay Cable
69
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Control Panel to Drive Cable
69
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PC Tool Cable
69
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Routing the Cables
69
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General Guidelines — IEC
69
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General Guidelines — North America
70
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Continuous Motor Cable Shield/Conduit or Enclosure for Equipment on the Motor Cable
71
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Separate Control Cable Ducts
72
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DC Voltage Boost Function
72
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Protecting the Drive, Input Power Cable, Motor and Motor Cable in Short Circuit Situations and against Thermal Overload
72
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Protecting the Drive and the Input Power Cable in Short-Circuits
72
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Circuit Breakers
73
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Protecting the Motor and Motor Cable in Short-Circuits
73
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Protecting the Motor Cables against Thermal Overload
73
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Protecting the Motor against Thermal Overload
74
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Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
74
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Implementing a Motor Temperature Sensor Connection
75
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Connecting Motor Temperature Sensor to the Drive Via an Option Module
76
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Protecting the Drive against Ground Faults
76
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Residual Current Device Compatibility
76
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Implementing the Emergency Stop Function
77
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Implementing the Safe Torque off Function
77
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Implementing the Power Loss Ride-Through Function
77
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Implementing the Functions Provided by the FSO-XX Safety Functions Module
78
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Using Power Factor Compensation Capacitors with the Drive
78
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Using a Safety Switch between the Drive and the Motor
79
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Implementing an ATEX-Certified Motor Thermal Protection
79
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Controlling a Contactor between Drive and Motor
79
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Implementing a Bypass Connection
80
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Protecting the Contacts of Relay Outputs
80
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6 Electrical Installation — IEC
83
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Contents of this Chapter
83
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Safety
83
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Required Tools
83
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Grounding the Motor Cable Shield at the Motor End
83
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Measuring the Insulation
84
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Measuring the Insulation Resistance of the Drive
84
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Measuring the Insulation Resistance of the Input Power Cable
84
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Measuring the Insulation Resistance of the Motor and Motor Cable
84
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Grounding System Compatibility Check
85
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EMC Filter Option +E200 or +E202
85
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Ground-To-Phase Varistors
85
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Corner-Grounded and Midpoint-Grounded 525
86
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When to Disconnect EMC Filter (Options +E200 and +E202) or Ground-To-Phase Varistor: TN-S, IT, Corner-Grounded Delta and Midpoint-Grounded Delta Systems and TT Systems
86
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Identifying the Grounding System of the Electrical Power Network
89
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Disconnecting Integrated EMC Filter (Option +E200 or +E202) and Ground-To-Phase Varistor — Frame R3
90
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Disconnecting Integrated EMC Filter (Option +E200 or +E202) and Ground-To-Phase Varistor — Frame R6
91
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Disconnecting Integrated EMC Filter and Ground-To-Phase Varistor — Frame R8
92
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Connecting the Power Cables
93
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Connection Diagram
93
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Connection Procedure
94
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R8 Power Cable Connection if You Detach the Cable Connectors
100
-
-
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Connecting the Control Cables
101
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Connection Diagram
101
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Connection Procedure
101
-
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Installing Option Modules
105
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Mechanical Installation of Option Modules
105
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Wiring Option Modules
106
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Installation of Safety Functions Modules
106
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Installation Procedure into Slot 2
106
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Installation Next to the Control Unit on Frames R6 and R8
107
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-
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Reinstalling Cover(S)
109
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Connecting a PC
110
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Panel Bus (Control of Several Units from One Control Panel)
110
-
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7 Electrical Installation — North America (NEC)
113
-
Contents of this Chapter
113
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Safety
113
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Required Tools
113
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Measuring the Insulation
114
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Grounding System Compatibility Check
114
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Connecting the Power Cables
114
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Connection Diagram
114
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Connection Procedure
115
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R8 Power Cable Connection if You Detach the Connectors
123
-
-
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Connecting the Control Cables
124
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Connection Diagram
124
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Connection Procedure
124
-
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Installing Option Modules
127
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Reinstalling Cover(S)
127
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Connecting a PC
128
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Controlling Several Drives through the Panel Bus
128
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8 Control Units of the Drive
129
-
Contents of this Chapter
129
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ZCU-12 Layout
130
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Default I/O Diagram of the Drive Control Unit (ZCU-1X)
131
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Additional Information on the Connections
133
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External Power Supply for the Control Unit (XPOW)
133
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DI6 as a PTC Sensor Input
133
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AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 Sensor Input
133
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DIIL Input
134
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The XD2D Connector
134
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Safe Torque off (XSTO)
135
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FSO-XX Safety Functions Module Connection (X12)
135
-
-
Connector Data
136
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ZCU-1X Ground Isolation Diagram
138
-
-
-
9 Installation Checklist
139
-
Contents of this Chapter
139
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Checklist
139
-
-
10 Start-Up
141
-
Contents of this Chapter
141
-
Start-Up Procedure
141
-
-
11 Maintenance
143
-
Contents of this Chapter
143
-
Maintenance Intervals
143
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Description of Symbols
143
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Recommended Maintenance Intervals after Start-Up
143
-
-
Cleaning the Exterior of the Drive
145
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Cleaning the Heatsink
145
-
Fans
146
-
Replacing the Main Cooling Fan, Frame R3
147
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Replacing the Main Cooling Fan, Frame R6
148
-
Replacing the Main Cooling Fan, Frame R8
149
-
Replacing the Auxiliary Cooling Fan, IP55 (UL Type 12) Frame R3
150
-
Replacing the Auxiliary Cooling Fan, Frame R6
151
-
Replacing the Auxiliary Cooling Fan, Frame R8
152
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Replacing the Second Auxiliary Cooling Fan IP55 (UL Type 12), Frame R8
153
-
-
Capacitors
155
-
Reforming the Capacitors
155
-
-
Control Panel
155
-
Drive Leds
155
-
Control Unit
156
-
Replacing the Memory Unit of ZCU-12
156
-
Replacing the ZCU-12 Control Unit Battery
157
-
-
Replacing Safety Functions Modules (FSO-12, Option +Q973 and FSO-21, Option +Q972)
158
-
Functional Safety Components
159
-
-
12 Technical Data
161
-
Contents of this Chapter
161
-
Ratings
161
-
Deratings
164
-
Surrounding Air Temperature Derating, IP21 (UL Type 1)
164
-
Surrounding Air Temperature Derating, IP55 (UL Type 12)
165
-
Altitude Derating
166
-
Deratings for Special Settings in the Drive Control Program
167
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Derating for Output Voltage Boost
170
-
-
-
Fuses (IEC)
170
-
Ar Fuses DIN 43653 Stud-Mount
171
-
Ar Fuses DIN 43620 Blade Style
172
-
Gg Fuses DIN 43620 Blade Style
173
-
Quick Guide for Selecting between Gg and Ar Fuses
173
-
Calculating the Short-Circuit Current of the Installation
174
-
Calculation Example
175
-
-
-
Fuses (UL)
176
-
Circuit Breakers (IEC)
177
-
Circuit Breakers (UL)
177
-
ABB Inverse Time Circuit Breakers
177
-
-
Dimensions, Weights and Free Space Requirements
179
-
Free Space Requirements
180
-
Package Dimensions
181
-
-
Losses, Cooling Data and Noise
182
-
Iec
182
-
Ul (Nec)
183
-
Cooling Air Flow and Heat Dissipation for Flange Mounting (Option +C135)
183
-
-
Terminal and Entry Data for the Power Cables
184
-
UL Listed Cable Lugs and Tools
185
-
-
Terminal and Entry Data for the Control Cables
186
-
Iec
186
-
North America
186
-
-
Power Cables
187
-
Electrical Power Network Specification
188
-
Motor Connection Data
191
-
Control Unit (ZCU-12) Control Unit Connection Data
191
-
Efficiency
191
-
Energy Efficiency (Ecodesign)
191
-
Protection Classes for Module
192
-
Materials
192
-
Applicable Standards
193
-
Ambient Conditions
193
-
Markings
195
-
Compliance with the en 61800-3:204 + A1:2012
196
-
Definitions
196
-
Category C2
196
-
Category C3
197
-
Category C4
197
-
-
UL and CSA Checklist
198
-
Declarations of Conformity
199
-
Design Lifetime Expectancy
199
-
Disclaimers
200
-
Generic Disclaimer
200
-
Cybersecurity Disclaimer
200
-
-
Advertisement
ABB ACS880-11 Hardware Manual (230 pages)
Brand: ABB
|
Category: Controller
|
Size: 25.48 MB
Table of Contents
-
Table of Contents
5
-
Table of Contents
12
-
1 Safety Instructions
13
-
Contents of this Chapter
13
-
Use of Warnings and Notes in this Manual
13
-
General Safety in Installation, Start-Up and Maintenance
14
-
Electrical Safety in Installation, Start-Up and Maintenance
16
-
Precautions before Electrical Work
16
-
Additional Instructions and Notes
17
-
Grounding
18
-
-
Additional Instructions for Permanent Magnet Motor Drives
19
-
Safety in Installation, Start-Up and Maintenance
19
-
-
General Safety in Operation
20
-
-
2 Introduction to the Manual
21
-
Contents of this Chapter
21
-
Applicability
21
-
Target Audience
21
-
Purpose of the Manual
21
-
Categorization by Frame (Size)
21
-
Quick Installation and Commissioning Flowchart
22
-
Terms and Abbreviations
22
-
Related Documents
24
-
-
3 Operation Principle and Hardware Description
27
-
Contents of this Chapter
27
-
Operation Principle
28
-
DC Connection
29
-
-
Layout
30
-
Overview of Power and Control Connections
34
-
Control Panel
35
-
Type Designation Label
36
-
Type Designation Key
37
-
-
4 Mechanical Installation
41
-
Contents of this Chapter
41
-
Safety
41
-
Examining the Installation Site
42
-
Required Tools
45
-
Moving the Drive
45
-
Unpacking and Examining Delivery
46
-
Installing the Drive
51
-
Flange Mounting (Option +C135)
52
-
Cabinet Installation (Option +P940)
52
-
-
5 Planning the Electrical Installation
53
-
Contents of this Chapter
53
-
Selecting the Supply Disconnecting Device
53
-
European Union
53
-
North American Market
54
-
Other Regions
54
-
-
Checking the Compatibility of the Motor and Drive
54
-
Protecting the Motor Insulation and Bearings
54
-
Requirements Table
55
-
Additional Requirements for ABB Motors of Types Other than M2_, M3_, M4_, HX_ and
57
-
Additional Requirements for ABB High-Output and IP23 Motors
58
-
Additional Requirements for Non-ABB High-Output and IP23 Motors
58
-
Additional Data for Calculating the Rise Time and Peak Line-To-Line Voltage
59
-
Additional Note for Sine Filters
61
-
-
Selecting the Power Cables
61
-
General Rules
61
-
Typical Power Cable Sizes
62
-
Alternative Power Cable Types
63
-
Power Cable Types for Limited Use
63
-
Recommended Power Cable Types
63
-
Additional US Requirements
64
-
Motor Cable Shield
64
-
Not Allowed Power Cable Types
64
-
Armored Cable / Shielded Power Cable
65
-
Conduit
65
-
-
Selecting the Control Cables
65
-
Shielding
65
-
Control Panel Cable
66
-
Drive Composer PC Tool Cable
66
-
Relay Cable
66
-
Signals Allowed to be Run in the same Cable
66
-
Signals in Separate Cables
66
-
-
Routing the Cables
67
-
General Rules
67
-
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable
68
-
Separate Control Cable Ducts
68
-
-
Implementing Thermal Overload and Short-Circuit Protection
69
-
Protecting the Drive and Input Power Cable in Short-Circuits
69
-
Protecting the Drive and the Input Power and Motor Cables against Thermal Overload
69
-
Protecting the Motor against Thermal Overload
69
-
Protecting the Motor and Motor Cable in Short-Circuits
69
-
-
Protecting the Drive against Ground Faults
70
-
Residual Current Device Compatibility
70
-
-
Implementing the Emergency Stop Function
70
-
Implementing the Safe Torque off Function
70
-
Implementing the Safety Functions Provided with the FSO Safety Functions Module
70
-
And +Q973)
70
-
Declaration of Conformity
71
-
-
Implementing the ATEX-Certified Safe Motor Disconnection Function (Option +Q971)
71
-
Implementing the Undervoltage Control (Power-Loss Ride-Through)
71
-
Using a Safety Switch between the Drive and the Motor
71
-
Using a Contactor between the Drive and the Motor
72
-
Protecting the Contacts of Relay Outputs
72
-
Implementing a Motor Temperature Sensor Connection
73
-
Drive I/O, I/O Extension and Encoder Interface Modules
74
-
-
-
6 Electrical Installation — IEC
77
-
Contents of this Chapter
77
-
Warnings
77
-
Required Tools
77
-
Grounding the Motor Cable Shield at the Motor End
78
-
Checking the Insulation of the Assembly
78
-
Drive
78
-
Input Power Cable
78
-
Motor and Motor Cable
78
-
-
Checking the Compatibility with IT (Ungrounded) and Corner-Grounded Delta Systems
80
-
EMC Filter Option +E202
80
-
Ground-To-Phase Varistor
80
-
When to Disconnect EMC Filter (Option +E202) or Ground-To-Phase Varistor
81
-
Identifying Different Types of Electrical Power Systems
82
-
TT Systems
82
-
Disconnecting Internal EMC Filter and Ground-To-Phase Varistor -Frame R8
86
-
-
Connecting the Power Cables
87
-
Connection Diagram
87
-
Connection Procedure
88
-
R8 Power Cable Connection if You Detach the Connectors
97
-
-
Connecting the Control Cables
99
-
Default I/O Connection Digram
100
-
Jumpers and Switches
101
-
Notes
101
-
AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 Sensor Inputs (XAI, XAO)
102
-
External Power Supply for the Control Unit (XPOW)
102
-
DIIL Input (XD24:1)
103
-
Drive-To-Drive Link (XD2D)
103
-
Control Cable Connection Procedure (IEC)
104
-
DI6 (XDI:6) as PTC Sensor Input
104
-
Safe Torque off (XSTO)
104
-
Safety Functions Module Connection (X12)
104
-
-
Installing Option Modules
109
-
Mechanical Installation of Option Modules
109
-
Wiring Option Modules
110
-
Installation of Safety Functions Modules
111
-
Installation Procedure into Slot 2
111
-
Installation Next to the Control Unit on Frames R6 and R8
113
-
-
Reinstalling Cover(S)
115
-
Connecting a PC
116
-
Controlling Several Drives through the Panel Bus
117
-
-
7 Electrical Installation — USA
119
-
Contents of this Chapter
119
-
Warnings
119
-
Required Tools
119
-
Checking the Insulation of the Assembly
119
-
Drive
119
-
Input Power Cable
120
-
Motor and Motor Cable
120
-
-
Checking the Compatibility with IT (Ungrounded) and Corner-Grounded Delta Systems
120
-
Connecting the Power Cables
121
-
Connection Diagram
121
-
Connection Procedure
122
-
R8 Power Cable Connection if You Detach the Connectors
130
-
-
Connecting the Control Cables
132
-
Default I/O Connection Digram
133
-
Jumpers and Switches
134
-
Notes
134
-
AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 Sensor Inputs (XAI, XAO)
135
-
External Power Supply for the Control Unit (XPOW)
135
-
DIIL Input (XD24:1)
136
-
Drive-To-Drive Link (XD2D)
136
-
Control Cable Connection Procedure
137
-
DI6 (XDI:6) as PTC Sensor Input
137
-
Safe Torque off (XSTO)
137
-
Safety Functions Module Connection (X12)
137
-
-
Installing Option Modules
142
-
Reinstalling Cover(S)
142
-
Connecting a PC
142
-
Controlling Several Drives through the Panel Bus
143
-
-
8 Installation Checklist
145
-
Contents of this Chapter
145
-
Warnings
145
-
Checklist
145
-
-
9 Start-Up
147
-
Contents of this Chapter
147
-
Start-Up Procedure
147
-
-
10 Maintenance and Hardware Diagnostics
149
-
Contents of this Chapter
149
-
Maintenance Intervals
149
-
Description of Symbols
150
-
Recommended Annual Maintenance Actions by the User
150
-
Recommended Maintenance Actions by the User
150
-
-
Heatsink
151
-
Fans
151
-
Replacing the Main Cooling Fan, Frame R3
152
-
Replacing the Main Cooling Fan, Frame R6
153
-
Replacing the Main Cooling Fan, Frame R8
154
-
Replacing the Auxiliary Cooling Fan, IP55 (UL Type 12) Frame R3
155
-
Replacing the Auxiliary Cooling Fan, Frame R6
156
-
Replacing the Auxiliary Cooling Fan, Frame R8
157
-
Replacing the Second Auxiliary Cooling Fan IP55 (UL Type 12), Frame R8
158
-
-
Capacitors
160
-
Reforming the Capacitors
160
-
-
Memory Unit
160
-
Replacing the Memory Unit
161
-
-
Replacing the Control Unit Battery
161
-
Control Panel
162
-
Cleaning the Control Panel
162
-
Replacing the Battery in the Control Panel
162
-
-
Leds
163
-
Control Panel Leds
163
-
Drive Leds
163
-
-
-
11 Technical Data
165
-
Contents of this Chapter
165
-
Ratings
165
-
IEC Ratings
165
-
UL (NEC) Ratings
166
-
Definitions
167
-
Sizing
167
-
-
Derating
167
-
Ambient Temperature Derating, IP21 (UL Type 1)
168
-
Ambient Temperature Derating, IP55 (UL Type 12)
169
-
Ambient Temperature Derating in Table Format
170
-
Deratings for Special Settings in the Drive Control Program
171
-
Ex Motor, Sine Filter, Low Noise
171
-
High Speed Mode
174
-
Altitude Derating
175
-
-
Fuses (IEC)
176
-
Ar Fuses
176
-
-
Fuses (UL)
178
-
Dimensions, Weights and Free Space Requirements
179
-
Free Space Requirements
179
-
-
Losses, Cooling Data and Noise
180
-
Terminal and Entry Data for the Power Cables
181
-
Iec
181
-
UL Listed Cable Lugs and Tools
182
-
-
Terminal and Entry Data for the Control Cables
182
-
Iec
182
-
-
Electrical Power Network Specification
183
-
Voltage (U1)
183
-
Motor Connection Data
184
-
Control Unit (ZCU-12) Connection Data
185
-
Efficiency
189
-
Degree of Protection
189
-
Materials
189
-
Applicable Standards
191
-
Ambient Conditions
192
-
CE Marking
193
-
Compliance with the European EMC Directive
193
-
Compliance with the European Low Voltage Directive
193
-
Compliance with the European ROHS II Directive
194
-
Compliance with the European WEEE Directive
194
-
-
Compliance with the European Machinery Directive
194
-
Declaration of Conformity
195
-
-
Compliance with the en 61800-3:2004 + A1:2012
197
-
Category C2
197
-
Definitions
197
-
Category C3
198
-
Category C4
199
-
-
UL Marking
200
-
UL Checklist
200
-
-
China Rohs Marking
201
-
EAC Marking
201
-
Disclaimers
201
-
Cybersecurity Disclaimer
201
-
General Disclaimer
201
-
-
-
12 Dimension Drawings
203
-
Contents of this Chapter
203
-
R3, IP21 (UL Type 1)
204
-
R3 — Option +B056 (IP55, UL Type 12)
205
-
R6, IP21 (UL Type 1)
206
-
R6 — Option +B054 (IP55, UL Type 12)
207
-
R6 — Option +B056 (IP55, UL Type 12)
208
-
R8 — Option +B056 (IP55, UL Type 12)
211
-
-
13 Safe Torque off Function
213
-
What this Chapter Contains
213
-
Description
213
-
Compliance with the European Machinery Directive
214
-
-
Wiring
214
-
Single Drive (Internal Power Supply)
215
-
Multiple Drives (Internal Power Supply)
216
-
Multiple Drives (External Power Supply)
217
-
-
Wiring Examples
218
-
Activation Switch
218
-
Cable Types and Lengths
218
-
-
Operation Principle
218
-
Start-Up Including Acceptance Test
219
-
Acceptance Test Procedure
219
-
Acceptance Test Reports
219
-
Competence
219
-
-
Use
221
-
Maintenance
221
-
Competence
222
-
-
Fault Tracing
222
-
Safety Data (SIL, PL)
223
-
Abbreviations
224
-
-
-
14 Common Mode, Du/Dt and Sine Filters
225
-
What this Chapter Contains
225
-
Common Mode Filters
225
-
When Is a Common Mode Filter Needed
225
-
-
Du/Dt Filters
225
-
When Is a Du/Dt Filter Needed
225
-
Description, Installation and Technical Data of the noch Filters
226
-
Du/Dt Filter Types
226
-
-
Sine Filters
226
-
Selecting a Sine Filter for the Drive
226
-
Definitions
227
-
Derating
227
-
Description, Installation and Technical Data
228
-
-
-
Further Information
229
-
Product and Service Inquiries
229
-
Product Training
229
-
Providing Feedback on ABB Drives Manuals
229
-
Document Library on the Internet
229
-
-
ABB ACS880-11 Installation Manual (238 pages)
Flange mounting kit
Brand: ABB
|
Category: Industrial Equipment
|
Size: 45.6 MB
Table of Contents
-
Table of Contents
5
-
Introduction to the Supplement
11
-
Contents of this Chapter
11
-
Applicability
11
-
Safety Instructions
11
-
Target Audience
11
-
Purpose of the Supplement
12
-
Contents of the Manual
12
-
Related Documents
12
-
Hardware Description
13
-
Contents of this Chapter
13
-
Product Overview
13
-
Layout and Mounting Position
13
-
Example: Tilted Position
14
-
Example: Upright Position
15
-
Degree of Protection
15
-
ACS880-01, ACS580-01, ACSH580-01 and ACQ580-01
15
-
ACS880-11, ACS880-31, ACH580-31 and ACX580-31
15
-
Special Requirements
16
-
Ordering Codes
17
-
Mechanical Installation for ACS880-01
19
-
Contents of this Chapter
19
-
Safety
19
-
Examining the Installation Site
20
-
Additional Requirements for Cabinet Installations
20
-
Necessary Tools
20
-
Moving the Drive
20
-
Unpacking and Examining the Delivery
21
-
Transport Package Contents
21
-
Frames R1 to R5
22
-
Frames R6 to R9
23
-
Flange Mounting Kit Package Contents
24
-
Frames R1 to R3
24
-
Frames R4 to R5
25
-
Frames R6 to R9
26
-
Mounting Template
27
-
Installing the Drive
28
-
Free Space Requirements
28
-
Installing Drives above One Another
29
-
Installation Procedure
30
-
Frames R1 to R3
30
-
Frames R4 to R5
39
-
Frames R6 to R9
47
-
Mechanical Installation for ACS580-01, ACH580-01 and ACQ580-01
53
-
Contents of this Chapter
53
-
Safety
53
-
Examining the Installation Site
54
-
Additional Requirements for Cabinet Installations
54
-
Necessary Tools
54
-
Moving the Drive
54
-
Unpacking and Examining the Delivery
55
-
Transport Package Contents
55
-
Frames R0 to R4
55
-
Frames R5
55
-
Frames R6 to R9
56
-
Flange Mounting Kit Package Contents
57
-
Frames R0 to R4
57
-
Frame R5
58
-
Frames R6 to R9
59
-
Mounting Template
59
-
Installing the Drive
60
-
Free Space Requirements
60
-
Installing Drives above One Another
61
-
Installation Procedure
62
-
Frames R0 to R5
62
-
Frames R6 to R9
72
-
Mechanical Installation for ACS880-11 and ACS880-31
77
-
Contents of this Chapter
77
-
Safety
77
-
Examining the Installation Site
78
-
Additional Requirements for Cabinet Installations
78
-
Necessary Tools
78
-
Moving the Drive
78
-
Unpacking and Examining the Delivery
79
-
Transport Package Contents
79
-
Frame R3
80
-
Frames R6 and R8
81
-
Flange Mounting Kit Package Contents
82
-
Frame R3
82
-
Frames R6 and R8
83
-
Mounting Template
83
-
Installing the Drive
84
-
Free Space Requirements
84
-
Installing Drives above One Another
85
-
Installation Procedure
86
-
Frame R3
86
-
Frames R6 and R8
92
-
Mechanical Installation for ACH580-31 and ACQ580-31
101
-
Contents of this Chapter
101
-
Safety
102
-
Examining the Installation Site
102
-
Additional Requirements for Cabinet Installations
102
-
Necessary Tools
103
-
Moving the Drive
103
-
Unpacking and Examining the Delivery
103
-
Transport Package Contents
103
-
Frame R3
104
-
Frames R6 and R8
105
-
Flange Mounting Kit Package Contents
106
-
Frame R3
106
-
Frames R6 and R8
107
-
Example Mounting Template
108
-
Installing the Drive
109
-
Free Space Requirements
109
-
Installing Drives above One Another
110
-
Installation Procedure
111
-
Frame R3
111
-
Frames R6 and R8
118
-
Dimension Drawings for ACS880-01
125
-
Contents of this Chapter
125
-
Frame R1
126
-
Attaching Points and Hole Dimensions
127
-
Frame R2
128
-
Attaching Points and Hole Dimensions
129
-
Frame R3
130
-
Attaching Points and Hole Dimensions
131
-
Frame R4
132
-
Attaching Points and Hole Dimensions
134
-
Frame R5
135
-
Attaching Points and Hole Dimensions
137
-
Frame R6
138
-
Attaching Points and Hole Dimensions
140
-
Frame R7
141
-
Attaching Points and Hole Dimensions
143
-
Frame R8
144
-
Attaching Points and Hole Dimensions
146
-
Frame R9
147
-
Attaching Points and Hole Dimensions
149
-
Dimension Drawings for ACS580-01, ACH580-01 and ACQ580-01
151
-
Contents of this Chapter
151
-
Frame R0
152
-
Frame R1
154
-
Attaching Points and Hole Dimensions
156
-
Frame R2
157
-
Attaching Points and Hole Dimensions
159
-
Frame R3
160
-
Attaching Points and Hole Dimensions
162
-
Frame R1
163
-
Attaching Points and Hole Dimensions
165
-
Frame R2
166
-
Attaching Points and Hole Dimensions
168
-
Frame R3
169
-
Attaching Points and Hole Dimensions
171
-
Frame R4
172
-
Frame R5
174
-
Frames R4
176
-
Attaching Points and Hole Dimensions
176
-
Frame R6
177
-
Attaching Points and Hole Dimensions
179
-
Frame R7
180
-
Attaching Points and Hole Dimensions
182
-
Frame R8
183
-
Attaching Points and Hole Dimensions
185
-
Frame R9
186
-
Attaching Points and Hole Dimensions
188
-
Dimension Drawings for ACS880-11 and ACS880-31
189
-
Contents of this Chapter
189
-
Frame R3
190
-
Attaching Points and Hole Dimensions
191
-
Frame R6
192
Advertisement
ABB ACS880-11 Supplement Manual (100 pages)
Drive module frames R1 to R9 for cabinet installation (options +P940 and +P944)
Brand: ABB
|
Category: Control Unit
|
Size: 13.42 MB
Table of Contents
-
Table of Contents
5
-
1 Safety Instructions
9
-
What this Chapter Contains
9
-
Use of Warnings
9
-
General Safety in Installation, Start-Up and Maintenance
10
-
Electrical Safety in Installation, Start-Up and Maintenance
12
-
Precautions before Electrical Work
12
-
Additional Instructions and Notes
13
-
-
Grounding
14
-
Additional Instructions for Permanent Magnet Motor Drives
15
-
Safety in Installation, Start-Up and Maintenance
15
-
-
General Safety in Operation
16
-
-
2 Introduction to the Supplement
17
-
What this Chapter Contains
17
-
Applicability
17
-
Target Audience
17
-
Purpose of the Supplement
18
-
Related Manuals
18
-
-
3 Hardware Description
21
-
What this Chapter Contains
21
-
Product Overview
21
-
Layout of Option +P940 (IP20, UL Open Type)
22
-
Layout of Option +P944 (IP20, UL Open Type)
23
-
-
-
4 Guidelines for Planning the Cabinet Installation
25
-
What this Chapter Contains
25
-
Limitation of Liability
25
-
Installation Position of the Drive Module
25
-
Basic Requirements for the Cabinet
25
-
Planning the Layout of the Cabinet
26
-
Layout Example
26
-
Arranging the Grounding Inside the Cabinet
28
-
Selecting the Busbar Material and Preparation of the Joints
28
-
Tightening Torques
28
-
Planning the Attaching of the Cabinet
29
-
Planning the Cabinet Placement on a Cable Channel
29
-
Planning the Electromagnetic Compatibility (EMC) of the Cabinet
29
-
Planning the Cooling
31
-
Minimum Air Inlet and Outlet Grating Sizes
33
-
-
Preventing the Recirculation of Hot Air
33
-
Installing Drives above One Another
35
-
-
Required Free Space
36
-
Mounting the Control Panel on the Cabinet Door
36
-
Planning the Use of Cubicle Heaters
37
-
Planning Cabling Outside the Cabinet
37
-
Installing ABB Common Mode Filters (Option +E208)
37
-
-
5 Mechanical Installation
39
-
What this Chapter Contains
39
-
Safety
39
-
Examining the Installation Site
40
-
Necessary Tools
40
-
Moving the Drive Module
40
-
Unpacking and Examining the Delivery (Frames R1 to R2)
41
-
Unpacking and Examining the Delivery (ACS880-11 and ACS880-31 Frame R3)
42
-
Unpacking and Examining the Delivery (ACS880-01 Frames R3 to R5)
43
-
Unpacking and Examining the Delivery (ACS880-01 Frames R6 to R9)
44
-
Unpacking and Examining the Delivery (ACS880-11 and ACS880-31 Frames R6 to R9)
45
-
Installing the Drive
46
-
-
6 Electrical Installation
47
-
What this Chapter Contains
47
-
Warnings
47
-
Connecting the Motor Cable at the Motor End
47
-
Checking the Insulation of the Assembly
48
-
Attaching the Residual Voltage Warning Sticker
48
-
Power Cable Connection Diagram
48
-
Power Cable Connection Procedure (IEC)
49
-
R1 and R2
51
-
Installing the Drive Module Shelves and Connecting the Cables — ACS880-01 Frames R1 and R2
51
-
Connecting the Control Cables — ACS880-01 Frames R1 and R2
54
-
-
Installing the Drive Module Shelves and Connecting the Cables — ACS880-01 Frame R3
55
-
Connecting the Control Cables — ACS880-01 Frame R3
58
-
-
R4 and R5
59
-
Installing the Drive Module Shelves and Connecting the Cables — ACS880-01 Frames R1 and R2
59
-
Connecting the Control Cables — ACS880-01 Frames R4 and R5
63
-
-
R6 to R9
64
-
Installing the Drive Module Shelves and Connecting the Cables — ACS880-01 Frames R6 to R9
64
-
Connecting the Control Cables — ACS880-01 Frames R6 to R9
66
-
-
-
7 Installation Checklist
67
-
What this Chapter Contains
67
-
-
8 Technical Data
71
-
What this Chapter Contains
71
-
Degree of Protection
73
-
ABB ACS880-11 Application Manual (46 pages)
ATEX-certified Safe disconnection function, Ex II 2 GD for drives option +Q971
Brand: ABB
|
Category: DC Drives
|
Size: 1.79 MB
Table of Contents
-
Table of Contents
5
-
1 Safety Instructions
7
-
Contents of this Chapter
7
-
Use of Warnings and Notes
7
-
ATEX-Certified Motor Thermal Protection Functions
7
-
Electrical Safety Precautions
9
-
-
2 Introduction
11
-
Contents of this Chapter
11
-
Applicability
11
-
Target Audience
11
-
The ATEX-Certified Safe Disconnection Function
11
-
Commissioning the Drive for a Motor in a Hazardous Area
11
-
Compliance with the European ATEX Product Directive 2014/34/EU
12
-
Exclusion of Liability
12
-
Terms and Abbreviations
12
-
Related Manuals
13
-
-
3 Implementing a Motor Thermal Protection Circuit
15
-
Contents of this Chapter
15
-
Overview
15
-
Two-Channel Connection to Drive STO Terminals
16
-
General
16
-
Implementing the Reset of the Safety Function
16
-
Indications of the Safety Function
16
-
Connection Diagram
17
-
-
One-Channel Connection to Drive STO Terminals
18
-
General
18
-
Implementing the Reset of the Safety Function
18
-
Indications of the Safety Function
18
-
Connection Diagram
19
-
-
One-Channel or Two-Channel Connection to an FSO Module
20
-
General
20
-
Implementing the Reset of the Safety Function
20
-
Indications of the Safety Function
20
-
Connection Diagram (Two-Channel Connection)
21
-
Connection Diagram (One-Channel Connection)
22
-
-
Sensors
22
-
Protection Relays
23
-
Wiring
23
-
Insulation of the Sensor Circuit
23
-
General Wiring Instructions
23
-
-
-
4 Parameter Settings
25
-
Contents of this Chapter
25
-
Drive / Inverter
25
-
Switching Frequency Limitation
25
-
Reset Method and Status Indications
25
-
31.22 STO Indication Run/Stop
25
-
Motor Overtemperature Indication
26
-
31.11 Fault Reset Selection
26
-
-
Other Recommended Settings
26
-
-
FSO Module
27
-
General Parameters
27
-
Parameters for the STO Function
29
-
Parameters for the SSE Function
31
-
Parameters for the SS1 Function
31
-
SS1 Ramp Parameters in the Drive/Inverter Unit
33
-
-
FSE Module and Safety Pulse Encoder Parameters
33
-
-
Mechanical Brake Control
34
-
ABB ACS880-11 Manual (52 pages)
drives with flangemounting kit
Brand: ABB
|
Category: DC Drives
|
Size: 8.83 MB
Table of Contents
-
Table of Contents
5
-
Introduction to the Supplement
7
-
Contents of this Chapter
7
-
Applicability
7
-
Target Audience
7
-
Purpose of the Supplement
7
-
Related Documents
8
-
Hardware Description
11
-
Contents of this Chapter
11
-
Product Overview
11
-
Layout and Mounting Position
11
-
Example: Tilted Position, Frame R3
12
-
Example: Upright Position, Frames R6 and R8
13
-
Degree of Protection
13
-
Special Requirements
16
-
Ordering Codes
16
-
Mechanical Installation
17
-
Contents of this Chapter
17
-
Safety Instructions
17
-
Examining the Installation Site
18
-
Additional Requirements for Cabinet Installations
18
-
Required Tools
19
-
Moving the Drive
19
-
Unpacking and Examining the Delivery
19
-
Transport Package Contents
19
-
Frame R3
20
-
Frames R6 and R8
21
-
Flange Mounting Kit Package Contents
21
-
Frame R3
22
-
Frames R6 and R8
23
-
Mounting Template
24
-
Installing the Drive
25
-
Free Space Requirements
25
-
Installing Drives above One Another
26
-
Installation Procedure
27
-
Frame R3
27
-
Installing the Gasket (IP21 [UL Type 1])
27
-
Installing the Auxiliary Fan (IP21 [UL Type 1])
27
-
Installing the Flange
29
-
Frames R6 and R8
34
-
Installation Procedure
34
-
Dimension Drawings
41
-
Contents of this Chapter
41
-
Frame R3, IP21 (UL Type 1)
42
-
Attaching Points and Opening Dimensions, Frame R3
43
-
Frame R6, IP 21 (UL Type 1)
44
-
Hood
45
-
Attaching Points and Opening Dimensions, Frame R6
46
-
Frame R8, IP21 (UL Type 1)
47
-
Hood
48
-
Attaching Points and Opening Dimensions, Frame R8
49
-
Further Information
51
ABB ACS880-11 Manual (16 pages)
Converter modules with electrolytic DC capacitors in the DC link
Brand: ABB
|
Category: Control Unit
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Size: 0.42 MB
Table of Contents
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Table of Contents
3
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1 Introduction
5
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Contents of this Chapter
5
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Applicability
5
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ABB Low Voltage AC Drives
5
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ABB Wind Turbine Converters
6
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ABB Solar Inverters
6
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Target Audience
6
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Purpose of the Manual
6
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Safety Instructions
6
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2 Reforming the Capacitors
9
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Contents of this Chapter
9
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Overview of the Reforming
9
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Reforming Time
9
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Checking the Converter Age
10
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Reforming with Power on for 30 Minutes
11
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Reforming with External DC Power Supply
11
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Reforming with External Diode Bridge
13
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Further Information
15
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Industrial Equipment
Controller
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DC Drives
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