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Contents
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Table of Contents
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Troubleshooting
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Bookmarks
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DCS 500 Thyristor Power Converters
for DC Drive Systems
25 to 5150 A
Operating Instructions
DCS 500B / DCF 500B
DCP 500B
Related Manuals for ABB 500
Summary of Contents for ABB 500
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Page 1
DCS 500 Thyristor Power Converters for DC Drive Systems 25 to 5150 A Operating Instructions DCS 500B / DCF 500B DCP 500B… -
Page 2
How the DCS 500 Documentation System works Description of the converter Volume II D DCS 500B Operating Instructions System Description (documentation in hand) including in- DCS 500B 3ADW000066 formation and advise to commission the drive. If three phase DCF 500B field… -
Page 3: Operating Instructions
Thyristor Power Converters Series DCS 500B / DCF 500B DCP 500B 25 to 5150 A OPERATING INSTRUCTIONS Code: 3ADW 000 055 R0401 Rev D DCS_OI_E_D.DOC EFFECTIVE: Oct. 30th, 2002 SUPERSEDES:Rev C Sept. 14th, 2001 2002 ABB Automation Products GmbH. All rights reserved.
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Page 4
DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d… -
Page 5: Safety Instructions
This chapter contains safety instructions which must be complied with during installation, operation and maintenance of the power converters series DCS 500B / DCF 500B or DCP 500B. If these in- structions are not complied with, this may result in injuries (perhaps even with fatal) or in damage to the power converter, the motor and the driven machine.
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Page 6
Where appropriate, the text printed next to this symbol describes how a risk of this kind may be avoided. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d… -
Page 7
Mains connection EMERGENCY STOP buttons Intended use DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Notes supply information on states requiring particular attention, or indicate that additional information is available on a specific topic. For this purpose, the following symbols are used:… -
Page 8: Table Of Contents
3.9 Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD)…3-10 3.10 Setting of the Display Contrast …3-12 3.11 Full Name of output pins…3-12 3.12 Selecting output pins …3-13 3.13 Drive Mode …3-14 3.14 Running the Drive…3-15 Operational Command Keys…3-15 NSTRUCTIONS DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
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Page 9
4.4 Fault Signals (F) … 4-3 4.5 Alarm Signals (A) … 4-12 4.6 Status Signals … 4-17 Appendix A — Connection diagrams Connection diagram 1 …A-1 Connection diagram 2 …A-2 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Contents… -
Page 10
DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d… -
Page 11: Chapter 1 — Introduction
Chapter 4 — Signals and Troubleshooting This chapter describes the available signals and possibilities of dis- play with DCS 500B and DCP 500B. As far as fault signals are con- cerned there will be indicated measures (actions) to be taken for troubleshooting.
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Page 12: Incoming Inspection
1 — 2 After opening this package, you should check whether it contains the following items: DCS 500B / DCF 500B or DCP 500B thyristor power con- verter in the configuration ordered DCS 500B / DCF 500B or DCP 500B publications…
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Page 13: Chapter 2 — Start-Up Instructions
DCF 501B / DCF 502B: Maximally possible output voltage U DCF 501B / DCF 502B: DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions [Only with the SDCS-CON-2 control board & the CDP 312 panel!] Activates German texts on the display …
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Page 14
The function which can be set with Parameter 915 (inputs DI7 and DI8 for switching the contactors) will only be operative when the drive has been wired as shown in connection diagram 2. IV A 2 — 2 designation EM STOP designation ON/OFF DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d ), the… -
Page 15
P 917, then certain operating states (regeneration) may, due to laws of physics, result in the unit fuses tripping, and in extreme cases in thyristor defects. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d X6: 7 ⇒ „1“ signal (K20 in connection example) X6: 7 ⇒… -
Page 16
Symbol for displaying parameter values or connections Display Symbol for measuring physical variables Measure IV A 2 — 4 e.g. 1204 = 10000 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Assign the value of 10000 to Parameter 1204… -
Page 17: Preparatory Work
Check whether auxiliaries, such as motor fans or unit fans, function properly; while doing this, also check for correct direction of rota- tion and voltage level as well! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions…
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Page 18: Scaling Intra-Unit Signals
520 = 4 ⇒ Size C4 has been selected Coding for unit type 521 = 1 : Single bridge (2-Q) converter 4 : Double bridge (4-Q) converter ⇒ on rating plate: DCS 502 xxxx Coding for power section (bridge) type IV A 2 — 6 SDCS-IOB-3: ⇒…
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Page 19
Set this only for units of the DCP 500 series! 517 = Rated power converter current Enter numerical value from rating plate here 518 = 500 V (fixed!); rated power converter voltage Enter numerical value 500 V here 519 = Temperature monitoring of power section Enter value as indicated in the table „Technical Data“… -
Page 20: Presetting The Field Supply Unit
Check field current and field voltage by measuring them; if necessary, correct field current with 503. IV A 2 — 8 Panel display: DIODE FIELD EXCIT Continue with Chapter 2.4 Panel display: FEX2 OR FEX3 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
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Page 21
First perform the start-up routine for the DCF 501B or DCF 502B field supply unit (Chapter 2.9) and then: continue with Chapter 2.4 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Panel display: FEX2/3 AUTOTUNING Continue with Chapter 2.4… -
Page 22: Adjusting The Current Controller
Switch the electronics section’s power supply on again! IV A 2 — 10 Do not preset an external reference! Panel display: NO FIELD EXCITER DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d FIELD REMOVAL?
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Page 23
505 = 2 CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Do not preset an external reference! Panel display: ARM. AUTOTUNING — signal (2201) ⇒… -
Page 24: Speed Feedback Balancing
Use R9, R48 or R2716 to set the tacho voltage to 10 % of the maximum tacho voltage. IV A 2 — 12 EMF SPEED ACT CONSTANT FIELD or X1: 1… 3 or X1: 4 Panel display: TACHO VOLT. +/-10 Panel display: ANALOG TACHO DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
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Page 25
Switch OFF power, thus stopping the drive; drive coasts. CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Panel display: ENCODER A+-, B+-… -
Page 26: Balancing The Field Supply Unit And The E.m.f. Controller
R9, R48 or R2716. 12516 = 0 Switch OFF power, thus stopping the drive! IV A 2 — 14 Continue with Chapter 2.7 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d ⇒ Section 2.6.1 ⇒ Section 2.6.2 ⇒…
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Page 27
Switch OFF power, thus stopping the drive! CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions EMF, NO FIELD REV Continue with Chapter 2.7… -
Page 28
D: normal E: slightly overcompensated; when a higher dynamic response is required F: overcompensated; short reset time and a high P-gain IV A 2 — 16 Panel display: FEXC2/3 MAN. TUNIN DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d 11302… -
Page 29
Note: Measure motor voltage with the U ARM AC signal (change between ACT and PAR). Scaling of 12516: 20000 corresponds to 100 % speed. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Panel display: NOT ACTIVATED EMF, NO FIELD REV… -
Page 30
This measure serves to provide a greater safety margin for the motor voltage during start-up. IV A 2 — 18 (will later be entered in 1015) (will later be entered in 1014) (will later be entered in 1013) DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d… -
Page 31
Switch OFF power, thus stopping the drive! CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 2 — Start-Up Instructions IV A… -
Page 32: Balancing The Speed Controller, Plus Fine-Balancing The E.m.f. And The Current Contr
1205 (POT2) ca. 10% greater than speed at field weakening point The following parameters at the e.m.f. controller must be adapted: 1007 = desired response (behaviour) of controller 1008 = desired response (behaviour) of controller. IV A 2 — 20 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
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Page 33: Matching The Thyristor Power Converter Unit To The System Conditions Concerned
2.8 Matching the thyristor power converter unit to the system conditions concerned — Ramp function generator — Binary inputs and outputs — Limit-value messages — Additional functions IV A DCS 500B / DCP 500B Operating Instructions 2 — 21 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
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Page 34: Presetting The 3-Phase Field Supply Unit Dcf 50Xb
DCF field mode, DCF 506 is monitored, FEX-link in use and DCF 500B is node 1 1216 = 10703 digital input 2 used to monitor the motor fan at a DCS 500B is now used to monitor the DCF 506 overvoltage protection…
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Page 35
— using the armature converter´s input / outputs Make sure the Emergency Stop Function mentioned at the Make sure, no reference is active (DCS 500B not switched on) 1215 = 2 current controller set to STAND ALONE for high inductive load Switch ON power. -
Page 36
Save the altered values in the non-volatile memory! The DCS converter in DCF-mode (parameter 1215=1 or higher) will not accept a start command, if an alarm or fault is still active (an A or F indication on the 7-segment dis- play). -
Page 37: Chapter 3 — Handling Of Control Panel Cdp 31X
The Control and Display Panel [Control Panel] is used for parame- ter setting, for feedback value measuring and for drive control with series DCS 500B / DCF 500B and DCP 500B thyristor power con- verters. This device is available in different versions depending on the type of unit and software to be used: Units with software S 21.1xx…
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Page 38: Start Mode
Action: Disconnect the CDP 31x drive. By this means the the Start Mode another time! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d DCS 500 ID-NUMBER Display with CDP 312 NO COMMUNICATION [x] The CDP is not active for 10 s…
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Page 39: Panel Functions
3.3 Panel Functions Actual Signal Display Mode DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x The CDP 31x has four different keypad modes: Actual Signal Display Mode (ACT) Parameter Mode (PAR)
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Page 40: Parameter Mode
Parameter DOWNLOAD from CDP 31x to drive CDP 31x display contrast setting Function Display Statusrow UPLOAD Selectable Functions DOWNLOAD Display contrast CONTRAST adjusting DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d 0.0 rpm 00 0.0 rpm 00 <=<= =>=>…
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Page 41: Drive Mode
DCS500 ID=0 CDI 300 link (communication bus) Factory-adjusted (default) values for CDP 310 / CDP 311 with DCS 500 For input / parameter selection, the following applies: • Ignore the two right-hand digits; the remaining digits are the group and to be selected •…
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Page 42
To cancel the new setting and keep the original value press any key before pressing ENTER. The selected Keypad Mode is entered. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00 17 RAMP GENERATOR 01 RAMP.[IN]… -
Page 43: Saving Of The Parameters To Backup Memory
3.5 Saving of the Parameters to backup memory Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Function To enter the Parameter Mode Selection Select group 112. While holding the arrow down, only the group name is dis- played.
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Page 44: Fault Resetting (Reset)
If EMERGENCY STOP is acti- vated, the control panel will show the following ALARM To enter the Fault History Dis- play To RESET the ALARM DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00…
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Page 45: Fault History Display
3.8 Fault History Display Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Up to 100 faults are stored time related and displayed together with the time they appeared after electronics supply switched on.
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Page 46: Uploading And Downloading Of Parameters (Upload/Download)
. Note: For reasons of safety the DOWNLOAD function will only operate if „LOCAL mode“ of the Control Panel CDP 31x is selected! DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d FPROM = FLASH-PROM DCS 500 RAM = Random Access Memory…
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Page 47
Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Depending on the drive´s condition and the status of the commis- sioning, UPLOAD has to take place before DOWNLOAD, otherwise a warning may be displayed:… -
Page 48: Setting Of The Display Contrast
To display the full name of the three actual signals press key and hold To return to the Actual Signal Display Mode release key. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00…
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Page 49: Selecting Output Pins
3.12 Selecting output pins Step DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Note for CDP 310 / CDP 311: Newly selected actual signals will be used for display until the elec- tronics power supply is switched OFF.
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Page 50: Drive Mode
Stopped, main contactor OFF (open) Ü Running, main contactor ON (closed) Ö Control Panel CDP 31x Alarm or fault signalling effective in the drive DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed DCS500…
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Page 51: Running The Drive
Panel Key Running the DC- Drive from the CDP31x DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 3 — Handling of Control Panel CDP 31x Operational commands can be given from the Control Panel CDP31x every time when the status row is displayed. Operational commands include START and STOP of the the drive, controlling the main contactor and adjusting the reference.
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Page 52: Speed Reference Setting For The Drive
To change the reference: (slow change) (fast change) To exit the Reference Setting Mode. The selected Keypad Mode is entered. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Press key Display after key is pressed 0.0 rpm 00 SPEED AC 0.0 rpm…
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Page 53: Chapter 4 — Signals And Troubleshooting
⇑ ⇓ In addition to this the DCS 500B DCF 500B or DCP 500 combined with the LCD of the control panel CDP 31x will be able to show the fault and alarm signals as well as the status signals (selected by signal numbers ) as clear text.
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Page 54: General Messages
No TC-link board (not valid for software version S21.1xx) Communic. board SDCS-COM-x faulty No control program in memory ASIC not O.K. Parameter FLASH identity test failed DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d – Remark – – –…
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Page 55: Fault Signals (F)
CDP 31x display Auxil. undervoltage Overcurrent DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting The fault signals will be shown on the seven segment display of the control board SDCS-CON-x as codes F . . as well as on the LCD of the control panel CDP 31x as clear text.
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Page 56
Overload of MOTOR 1 Check: — Motor temperature (let motor cool down and restart); — Motor ratings and parameters of thermal model; — Motor sizing or load cycle. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Status Remark signal (FAULT_WORD_1/2) 11103 bit 11 S21.232… -
Page 57
F 14 Speed meas. fault F 17 Type coding fault F 18 Backup read fault DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action Actual current changed faster than allowed The rate of current change is monitored. -
Page 58
4 — 6 Definition / Action No communication between CDP 31x/CMT and DCS 500B / DCF 500B or DCP 500B in lo- cal control mode (LOCAL) Check: — Connection cable between CDP 31x – DCS 500 / DCP 500 (unplug connection cable from CDP 31x and plug in again);… -
Page 59
Not in synchronism F 31 F 32 Field ex.1 overcurr F 33 Field ex.1 comerror DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action Armature (DC circuit) overvoltage Check: — Setting of param. [… -
Page 60
— power supply for the field unit not within permissi- ble limits Reasons for (2): — field supply unit is broken — field reversal took too long time — field current lower than threshold because DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Status signal (FAULT_WORD_1/2) 11102… -
Page 61
No main cont. ack. F 42 Field ex.1 not OK Field ex.2 not OK F 43 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action field weakening range too big / threshold… -
Page 62
— Communication between module and thyristor power con- Nxxx-0x verter O.K.? — Correct setting of the time inter- val between two telegrams via parameter [P 921] DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Status signal (FAULT_WORD_1/2) 11101 bit 7 11101… -
Page 63
CDP 31x display F 65 Reversal Fault F 66 Current Difference DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Action Reversal of direction of current is not O.K. The reversal of the direction of current was not correct. -
Page 64: Alarm Signals (A)
Alarm Current Regulator/Controller blocked Pin 404 (BLOCK) is set to logical «1“. When pin is set to logical «0“, the alarm sig- nal will be reset. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d — will not A 101…
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Page 65
A 120 Arm.curr.dev.alarm A 121 Ext.Overvolt.Alarm A 123 Motor 2 temp. alarm A 124 Motor 2 overl alarm A 126 Conv.FAN ack.alarm DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Possible source… -
Page 66
Set 2 (over [ P 913] ) — the content of the [P 11202] RAM been saved over Value 5 (SELECT_MOT2_SET) in Motor Set 2? DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Signal number (ALARM_WORD_1/2) 11104 bit 15 11105… -
Page 67
A 134 Backup not allowed A 136 Write backup alarm A 137 Arm. current ripple A 138 Init values read A 140 Auto-reclosing DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / Possible source… -
Page 68
— Switch ON electronics; — Select BACKUPSTOREMODE [11202]; — Save default parameter set; — Switch OFF electronics; — Reset jumper S2 to its original position; — Switch ON electronics again. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Signal Remark number (ALARM_WORD_1/2) -
Page 69: Status Signals
CANNOT AUTOTUNE reserved IF AT START ? DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting The status of drive functions (autotuning of controllers; saving val- ues) is shown by status signals named 11201 and 11202. The…
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Page 70
Status of this mode. This is used to give commands to parameter handling function in the drive Save motor set 1 Save motor set 2 Load factory values Load motor set 1 Load motor set 2 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Remark… -
Page 71
(FIELD1_REV_ACK (ACK_CSC_ON) (ACK_FEXC_ON (FIELD_REF_ON) (FIELD1_CURR_MIN_L) DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Chapter 4 — Signals and Troubleshooting Definition / explication of the signal Load application; if additional function blocks are ac- tivated and saved via SAVE MOTx SET and modified… -
Page 72
——— primary (AC) or secondary (48Vdc) power failure synchronization signal missing pulse firing section not in synchronism not released DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Remark… -
Page 73
Connection diagram 1 DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d Appendix A — Connection diagrams For detailed information see System description DCS 500B / DCF 500B. IV A A — 1… -
Page 74: Connection Diagram 2
Appendix A — Connection diagrams Connection diagram 2 IV A A — 2 For detailed information see System description DCS 500B / DCF 500B. DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d…
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Page 75
Appendix A — Connection diagrams IV A DCS 500B / DCP 500B Operating Instructions A — 3 3ADW000055R0401_DCS500B_Operating Instruction_e_d… -
Page 76
ABB Automation Products GmbH Postfach 1180 Lampertheim • GERMANY Tel: +49 (0) 62 06-5 03-0 Fax: +49 (0) 62 06-5 03-6 09 *055R0401A2440000* www.abb.com/dc *055R0401A2440000*…
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DCS 500 — page 1
DCS 500 Thyristor Power Converters for DC Drive Systems 25 to 5150 A Operating Instructions DCS 500B / DCF 500B DCP 500B …
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DCS 500 — page 2
How the DCS 500 Documentation System works System Description DCS 50 0B 3ADW000 066 Volume I I D Operating Instructions DCS 50 0B 3ADW000 055 Volume I V D Technica l Data 3ADW000 054 Volume III Description of the converter DCS 500B Operating Instructions (documentation in hand) including in- formation and advise to commission the drive. If three ph …
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DCS 500 — page 3
2002 ABB Automation Products GmbH. All rights reserved. Thyristor Power Converters Series DCS 500B / DCF 500B DCP 500B 25 to 5150 A OPERATING INSTRUCTIONS Code: 3ADW 000 055 R0401 Rev D DCS_OI_E_D.DOC EFFECTIVE: Oct. 30th, 2002 SUPERSEDES:Rev C Sept. 14th, 2001 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 4
DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 5
Safety Instructions DCS 500B / DCP 500B Operating Instructions i Overview This chapter contains safety instructions which must be complied with during installation, operation and maintenance of the power converters series DCS 500B / DCF 500B or DCP 500B . If these in- structions are not complied with, this may result in injuries (perhaps even with …
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DCS 500 — page 6
Safety Instructions ii DCS 500B / DCP 500B Operating Instructions General warning: this symbol warns you of non- electrical risks and dangers which may result in seri- ous or even fatal injury to persons and/or in damage to equipment. Where appropriate, the text printed ad- jacent to this symbol describes how risks of this kind may be avoided. ● …
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DCS 500 — page 7
Safety Instructions DCS 500B / DCP 500B Operating Instructions iii Notes Notes supply information on states requiring particular attention, or indicate that additional information is available on a specific topic. For this purpose, the following symbols are used: CAUTION! Cautions are designed to draw your attention to a particular state of affairs …
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DCS 500 — page 8
Contents iv DCS 500B / DCP 500B Operating Instructions IV A O PERATING I NSTRUCTIONS Safety Instructions Chapter 1 — Introduction How to use this manual …………………………………………………………………………………………… .. 1-1 Contents of this manual …………………………………………………… …
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DCS 500 — page 9
Contents DCS 500B / DCP 500B Operating Instructions v Running the DC- Drive from the CDP31x ……………………………………………………….. 3-15 3.15 Speed Reference Setting for the Drive ……………………………………………………………….. 3-16 Chapter 4 — Signals and Troubleshooting 4.1 Display of status, a …
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DCS 500 — page 10
vi DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 11
Chapter 1 — Introduction DCS 500B / DCP 500B Operating Instructions IV A 1 — 1 How to use this manual The purpose of these operating instructions is to provide detailed in- formation on how to start up a thyristor power converter from the DCS 500B or DCP 500B series. Note: If it is not mentioned explicitly all details given in these Operating Instr …
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DCS 500 — page 12
Chapter 1 — Introduction IV A 1 — 2 DCS 500B / DCP 500B Operating Instructions Incoming inspection After opening this package, you should check whether it contains the following items: ● DCS 500B / DCF 500B or DCP 500B thyristor power con- verter in the configuration ordered ● DCS 500B / DCF 500B or DCP 500B publications ● Accessories, includ …
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DCS 500 — page 13
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 1 General notes CAUTION: it is absolutely essential that the applicable accident prevention regulations be observed by the user (in this context, please also read the chapter entitled «Safety Instructions»)! How this chapter is structured For better unde …
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DCS 500 — page 14
Chapter 2 — Start-Up Instructions IV A 2 — 2 DCS 500B / DCP 500B Operating Instructions Phase sequence when connecting to the mains / Potential isolation No special phase sequence required for the main connections U1, V1 and W1! Phase coordination between electronics section and power section not necessary! For potential isolation and for avoiding …
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DCS 500 — page 15
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 3 Symbols for switching the electronics or the power section ON and OFF — Switch ON electronics — Switch ON power X6: 7 ⇒ „1“ signal (K20 in connection example) (input ON / OFF ) — Switch OFF electronics — Switch OFF power X6: 7 ⇒ „0“ signal (K20 in co …
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DCS 500 — page 16
Chapter 2 — Start-Up Instructions IV A 2 — 4 DCS 500B / DCP 500B Operating Instructions Symbol for altering parameters or for establishing new connections Enter at keyboard e.g. 1204 = 10000 Assign the value of 10000 to Parameter 1204 Symbol for displaying parameter values or connections Display Symbol for measuring physical variables Measure 3ADW0 …
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DCS 500 — page 17
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 5 2.1 Preparatory work Check the unit for damage in transit or other damage. Install and wire unit; connect all inputs and outputs required. Proceed in the same way for the field supply unit as well. Check whether protective measures, earthing, screening, etc. hav …
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DCS 500 — page 18
Chapter 2 — Start-Up Instructions IV A 2 — 6 DCS 500B / DCP 500B Operating Instructions 2.2 Scaling intra-unit signals Make sure that the existing electronics supply voltage has been set on the SDCS- POW-1 power supply board as well, using the SW1 switch. If an encoder is being used as the speed feedback device, make sure that the correct supply vo …
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DCS 500 — page 19
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 7 Set this only for units of the DCP 500 series! 517 = Rated power converter current Enter numerical value from rating plate here 518 = 500 V ( fixed! ); rated power converter voltage Enter numerical value 500 V here 519 = Temperature monitoring of power section E …
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DCS 500 — page 20
Chapter 2 — Start-Up Instructions IV A 2 — 8 DCS 500B / DCP 500B Operating Instructions 2.3 Presetting the field supply unit Make sure that existing supply voltages for power section, field supply unit (field ex- citer) and field winding, fan, etc. match the rated data of the components used. Switch ON power. DANGER : System components now energize …
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DCS 500 — page 21
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 9 Only for armature-circuit power converters with SDCS-CON-2 control board & CDP 312 panel! 1201 = 5 Panel display: FEX2/3 AUTOTUNING Activates the field current controller’s auto-tuning function. Action has been completed when NOT ACTIVATED is shown on t …
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DCS 500 — page 22
Chapter 2 — Start-Up Instructions IV A 2 — 10 DCS 500B / DCP 500B Operating Instructions 2.4 Adjusting the current controller Make sure that static current limitation Bridge 1 (2307) and Bridge 2 (2308; with 4Q-unit) have been set to the same value; values of all parameters for current reference limitation must be greater than 20 %; conditions have …
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DCS 500 — page 23
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 11 Drive must not turn! Do not preset an external reference! 1201 = 3 Panel display: ARM. AUTOTUNING Activate the current controller’s auto-tuning function. Start the next two steps within the next 20 seconds! Switch ON power. DANGER : System components now e …
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DCS 500 — page 24
Chapter 2 — Start-Up Instructions IV A 2 — 12 DCS 500B / DCP 500B Operating Instructions 2.5 Speed feedback balancing E.M.F. control active? 2102 = 5 Panel display: EMF SPEED ACT Field weakening mode not selected? 1001 = 0 Panel display: CONSTANT FIELD 2103 = Desired speed / or motor rating plate Scale speed control circuit to maximum speed. 1701 = …
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DCS 500 — page 25
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 13 Only when an encoder (pulse encoder) is being used! 12104 = Content of pulse counter If the shape of the curve corresponds to the diagram below, this means the wiring is correct and the pulses will be correctly evaluated [see also documentation entitled „ Tec …
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DCS 500 — page 26
Chapter 2 — Start-Up Instructions IV A 2 — 14 DCS 500B / DCP 500B Operating Instructions 2.6 Balancing the field supply unit and the e.m.f. controller When matching the field supply unit to the system conditions, differences in the proce- dures adopted must be taken into account; these different procedures result from the op- erating mode used. Onl …
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DCS 500 — page 27
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 15 2.6.2 Field weakening control with setting range < 1 : 1.5 CAUTION: Not p ermi tte d whe n Ch apt er 2 .5 wa s qu it w ith e .m.f . co ntr ol! 1001 = 1 Panel display: EMF, NO FIELD REV Field weakening function activated 1012 = Speed at field weakening point …
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DCS 500 — page 28
Chapter 2 — Start-Up Instructions IV A 2 — 16 DCS 500B / DCP 500B Operating Instructions 2.6.3 Field weakening control with setting range > 1 : 1.5 CAUTION: Not per mitt ed w hen Cha pte r 2.5 was quit wit h e.m .f. c ont rol ! Only when unit is fitted with an SDCS-CON-1 control board! If the field time constant is known, e.g. from the motor dat …
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DCS 500 — page 29
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 17 Switch OFF power! 1201 = 0 Panel display: NOT ACTIVATED 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! When unit is fitted either with an SDCS-CON-1 or SDCS-CON-2 control board! 1001 = 1 Panel display: EMF, NO FIELD REV Field weakenin …
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DCS 500 — page 30
Chapter 2 — Start-Up Instructions IV A 2 — 18 DCS 500B / DCP 500B Operating Instructions 12522 = decrease so that motor voltage is 90 %. Flux and thus the field current as well are reduced. How to proceed: 1. decrease 12522 (in steps of 100 at a time) 2. press ACT , read off motor voltage 3. press PAR and correct 12522 if necessary (then continue w …
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DCS 500 — page 31
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 19 Only if analog tacho is used as speed feedback! Switch ON power; start drive. DANGER : System components now energized! 12516 = increase slowly up to 20000 (=100 % speed). Check motor voltage; if value has been set with 501, motor voltage must remain constant, …
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DCS 500 — page 32
Chapter 2 — Start-Up Instructions IV A 2 — 20 DCS 500B / DCP 500B Operating Instructions 2.7 Balancing the speed controller, pl us fine-balancing the e.m.f. and the current controllers 1701 = 11206 Change between POT1 and POT2 activated. Extremely reduce the ramp-up time, depending on the system conditions: 1708 = 0,1 s 1709 = 0,1 s Adjusting the p …
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DCS 500 — page 33
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 21 1204 = 0 1205 = 0 Switch OFF power, thus stopping the drive! 1701 = 11903 501 = Rated motor voltage set in Chapter 2.2. 1012 = Speed at rated motor voltage CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memo …
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DCS 500 — page 34
Chapter 2 — Start-Up Instructions IV A 2 — 22 DCS 500B / DCP 500B Operating Instructions 2.9 Presetting the 3-phase field supply unit DCF 50xB This is a new functionality available for the first time with software version S21.232. When commissioning a drive consisting of a DCS converter for the armature supply and a DCF converter for the field plea …
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DCS 500 — page 35
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 23 alarm or fault indication / reaction, if DCF 506 has triggered 3601 = 15 only at DCF 50 2 B; bridge reversal delayed to app. 50ms 3602 = 15 only at DCF 50 2 B; in worst case bridge change over will take place when time of 3601 has elapsed plus app. 50ms 3603 = …
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DCS 500 — page 36
Chapter 2 — Start-Up Instructions IV A 2 — 24 DCS 500B / DCP 500B Operating Instructions When the display shows NOT ACTIVATED (action correctly completed): Stop drive Switch OFF power! In case the autotuning failed: 1201 = 4 Panel display: ARM. MAN. TUNING ARM.MAN_TUNING, if the FEX2/3 autotuning failed; activate the reference via pa- rameter 11209 …
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DCS 500 — page 37
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 1 3.1 Overview The Control and Display Panel [Control Panel] is used for parame- ter setting, for feedback value measuring and for drive control with series DCS 500B / DCF 500B and DCP 500B thyristor power con- verters. This device is available in diff …
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DCS 500 — page 38
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 2 DCS 500B / DCP 500B Operating Instructions 3.2 Start Mode Note: The CDP 31x can be connected to the drive without dis- connecting the auxiliary power ! When connected and power is applied to the electronics, the dis- play of the CDP 31x shows: — software version of the Control Panel — ID numb …
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DCS 500 — page 39
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 3 3.3 Panel Functions The CDP 31x has four different keypad modes: • Actual Signal Display Mode (ACT) • Parameter Mode (PAR) • Function Mode (FUNC) • Drive Mode (DRIVE) for further extensions Actual Signal Display Mode ACT This keypad mode will …
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DCS 500 — page 40
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 4 DCS 500B / DCP 500B Operating Instructions Parameter Mode PA R The Parameter Mode is used for: — change the structure in the firmware — show signals and their actual status — show and change values of parameters, if they are not write-protected. When the Parameter mode is entered parameter 10 …
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DCS 500 — page 41
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 5 Drive Mode DR I VE Drive mode is used to check the configuration. The display will show the type and ID-number of the drive to whom the CDP 31x is connected to. DCS5 00 ID-N UMBER 0 TOTA L 1 DRIVE S Device typ e Th e ID -num be r Tot al num ber of dr …
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DCS 500 — page 42
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 6 DCS 500B / DCP 500B Operating Instructions Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 0 0 17 RAMP GENERATOR 01 RAMP . [IN] 119.03 2. To select another group. While holding the key down, only the group number and name is displa …
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DCS 500 — page 43
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 7 3.5 Saving of the Parameters to backup memory Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 0 0 2 A NALOG OU TPUTS 05 AO2. [ IN] 105.01 2. Select group 112. While holding the arrow down, …
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DCS 500 — page 44
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 8 DCS 500B / DCP 500B Operating Instructions 3.6 FAULT RESETTING (RESET) FAULT resetting and EMERGENCY STOP resetting (RESET) can only be performed via the CDP 31x if LOCAL is active. If drive is in REMOTE, please check whether LOCAL is a critical condition. If not activate LOCAL, reset the fau …
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DCS 500 — page 45
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 9 3.8 Fault History Display Up to 100 faults are stored time related and displayed together with the time they appeared after electronics supply switched on. Step Function Press key Display after key is pressed 1. To enter the Actual Signal Display Mod …
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DCS 500 — page 46
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 10 DCS 500B / DCP 500B Operating Instructions 3.9 Uploading and Downloading of Pa rameters (UPLOAD/DOWNLOAD) CAUTION! The drive must be in standstill condition with given STOP command (controllers blocked, power section disconnected from the network) when UPLOAD/ DOWNLOAD function is selected. …
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DCS 500 — page 47
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 11 Depending on the drive´s condition and the status of the commis- sioning, UPLOAD has to take place before DOWNLOAD , otherwise a warning may be displayed: **WA RNIN G* * NOT UPLOADED DOWNLOADING NOT POSSIBLE The drive must be in stopped state durin …
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DCS 500 — page 48
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 12 DCS 500B / DCP 500B Operating Instructions 3.10 Setting of the Display Contrast Step Function Press key Display after key is pressed 1. To enter the Function Mode . FUNC 0 L 0.0 rpm 00 UPLOAD <= <= DOWNLOAD => => CONTRAST 7 2. To select a function. 0 L 0.0 rpm 00 UPLOAD <= < …
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DCS 500 — page 49
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 13 3.12 Selecting output pins Note for CDP 310 / CDP 311: Newly selected actual signals will be used for display until the elec- tronics power supply is switched OFF. Note for CDP 312: If there is a need for permanent display of the newly selected pin …
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DCS 500 — page 50
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 14 DCS 500B / DCP 500B Operating Instructions 3.13 Drive Mode Display of the ID-number for the Drive and for the Control Panel CDP 31x as well as display of the status (Status Display) Step Function Press key Display after key is pressed 1. To enter the Drive Mode DRIVE DCS500 ID-NUMBER 0 TOTAL …
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DCS 500 — page 51
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 15 3.14 Running the Drive Operational Com- mand Keys Operational commands can be given from the Control Panel CDP31x every time when the status row is displayed. Operational commands include START and STOP of the the drive, controlling the main contact …
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DCS 500 — page 52
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 16 DCS 500B / DCP 500B Operating Instructions 3.15 Speed Reference Setting for the Drive Step Function Press key Display after key is pressed 1. Press one of these keys to get the status row displayed. ACT PAR FUNC 0 L 0.0 rpm 0 0 SPEED A C 0.0 rp m CONV CU R 0 A U ARM A C 0 V _ 2. To enter the …
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DCS 500 — page 53
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 1 4.1 Display of status, alarm and fault signals Categories of signals and possibilities of display The signals (messages) to be available for thyristor power con- verters series DCS 500B / DCF 500B or DCP 500 are subdivided into five categories: General mes …
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DCS 500 — page 54
Chapter 4 — Signals and Troubleshooting IV A 4 — 2 DCS 500B / DCP 500B Operating Instructions 4.2 General messages The general messages will only be shown on the seven segment display of the control board SDCS-CON-x. Code seven segm. display Text on LCD of control panel CDP 31x Definition – Remark 8 Not available Program is not running – (1) . …
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DCS 500 — page 55
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 3 4.4 Fault Signals (F) The fault signals will be shown on the seven segment display of the control board SDCS-CON-x as codes F . . as well as on the LCD of the control panel CDP 31x as clear text. All fault signals — with the exception of F 17 , F 18 and F …
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DCS 500 — page 56
Chapter 4 — Signals and Troubleshooting IV A 4 — 4 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 3 Conv.fan curr.fault Current converter fan not within limits The current of the converter´s cooling fan is measured via the option b …
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DCS 500 — page 57
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 5 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 8 Current rise fault Actual current changed faster than allowed The rate of current change is monitored. Check: — Setting of current r …
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DCS 500 — page 58
Chapter 4 — Signals and Troubleshooting IV A 4 — 6 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 20 Local & discon- nected No communication between CDP 31x/CMT and DCS 500B / DCF 500B or DCP 500B in lo- cal control mode (LOCAL) …
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DCS 500 — page 59
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 7 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 28 Armature over- voltage Armature (DC circuit) overvoltage Check: — Setting of param. [ P 511 ] suitable for the system configuration …
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DCS 500 — page 60
Chapter 4 — Signals and Troubleshooting IV A 4 — 8 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 34 Arm. curent ripple Armature current ripple One or several thyristors carry no current. Check: — Current feedback with oscilloscope …
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DCS 500 — page 61
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 9 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark field weakening range too big / threshold too high Check: — Do selection parameters match the field exciter (field supply)? — Field exci …
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DCS 500 — page 62
Chapter 4 — Signals and Troubleshooting IV A 4 — 10 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 44 I/O-Board not found Missing input/output (I/O-) boards IOB1/2x/3/IOE1 The existance of the boards had been recog- nized by the sof …
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DCS 500 — page 63
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 11 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 65 Reversal Fault Reversal of direction of current is not O.K. The reversal of the direction of current was not correct. Check: — Ext …
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DCS 500 — page 64
Chapter 4 — Signals and Troubleshooting IV A 4 — 12 DCS 500B / DCP 500B Operating Instructions 4.5 Alarm Signals (A) The alarm signals will be shown on the seven segment display of the control board SDCS-CON-x as codes A . . as well as on the LCD of the control panel CDP 31x as plain text. Alarm signals will only be displayed, if there is no fault …
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DCS 500 — page 65
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 13 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 108 RAM-backup failed Alarm No Battery Backup Function for RAM Capacitor for RAM backup has discharged (perhaps unit has be …
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DCS 500 — page 66
Chapter 4 — Signals and Troubleshooting IV A 4 — 14 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 127 Ext. FAN ack.alarm Alarm No Acknowledge from External FAN (of Motor) Check: — See Fault Code F 40. 11104 bit 15 A 128 P …
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DCS 500 — page 67
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 15 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 134 Backup not allowed Alarm Change of Parameter Set not allowed Signal will appear when an attempt has been made to change …
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DCS 500 — page 68
Chapter 4 — Signals and Troubleshooting IV A 4 — 16 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 143 Macro change failed Alarm Change from Macro x to Macro y has failed At Macro x, macro-specific links or function blocks …
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DCS 500 — page 69
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 17 4.6 Status Signals The status of drive functions (autotuning of controllers; saving val- ues) is shown by status signals named 11201 and 11202. The status of the first and / or the second field exciter, the torque control sequencing and the current contro …
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DCS 500 — page 70
Chapter 4 — Signals and Troubleshooting IV A 4 — 18 DCS 500B / DCP 500B Operating Instructions Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 11201 — —- Gives feedback status information when the DRIVEMODE parameter (1201) was used to start the drive function 3, 5 or 6 (autotuning). 50 …
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DCS 500 — page 71
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 19 Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 6 READ APPL BLOCKS Load application; if additional function blocks are ac- tivated and saved via SAVE MOTx SET and modified afterwards without savi …
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DCS 500 — page 72
Chapter 4 — Signals and Troubleshooting IV A 4 — 20 DCS 500B / DCP 500B Operating Instructions Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 12 (FIELD2_CURR_MIN_L) 1 = motor 2 field current above min level 11204 — —- TC_STATUS : Status of the torque control sequencing 00 (RDY ON) 1 = …
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DCS 500 — page 73
Appendix A — Connection diagrams DCS 500B / DCP 500B Operating Instructions IV A A — 1 Connection diagram 1 For detailed information see System description DCS 500B / DCF 500B . IN3 OUT3 IN1 OUT1 V5 V6 V1 V2 X96: DO8 12 X 9 9 : 12 X 2 : 4 5 X 2 : 1 2 3 U1 W1 V1 PE K1 K20 K21 K20 K1 X96:1 X96 :2 L1 L2 L 3 400V 50 Hz F1 F3 M ~ K21 X33 C 1 D 1 AI TAC …
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DCS 500 — page 74
Appendix A — Connection diagrams IV A A — 2 DCS 500B / DCP 500B Operating Instructions Connection diagram 2 For detailed information see System description DCS 500B / DCF 500B . IN3 OUT3 IN1 OUT1 V5 V6 V1 V2 X96: DO8 12 X 9 9 : 12 X 2 : 4 5 X 2 : 1 2 3 U1 W1 V1 PE K1 F6 K20 K21 K20 K3 K1 X96: 1 X96 :2 L1 L2 L3 F1 F3 K3 13 24 M ~ T3 F2 3 4 1 2 T2 69 …
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DCS 500 — page 75
Appendix A — Connection diagrams DCS 500B / DCP 500B Operating Instructions IV A A — 3 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 76
ABB Automation Products GmbH Postfach 1180 Lampertheim • GERMANY Tel: +49 (0) 62 06-5 03-0 Fax: + 49 (0) 62 06-5 03-6 09 www.abb.com/dc *055R0401A2440000* *055R0401A2440000* Ident. No.: 3ADW 000 055 R0401 Rev D 09_01 …
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Page 1
DCS550 Manual DCS550 Drives (20 A to 1000 A) … -
Page 2: Dcs550 Manuals
DCS550 Manuals Language Public. number Quick Guide 3ADW000395 DCS550 Tools & Documentation CD 3ADW000377 DCS550 Modules DCS550 Flyer 3ADW000374 DCS550 Technical Catalog 3ADW000378 DCS550 Manual 3ADW000379 DCS550 Service Manual 3ADW000399 Installation according to EMC 3ADW000032 Technical Guide 3ADW000163 Extension Modules…
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Page 3: Safety Instructions
• Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V) may be present on the relay outputs of the drive system (e.g. RDIO). • DCS550 with enclosure extension: Before working on the drive, isolate the whole drive system from the supply.
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Page 4
Do not touch the ends of the fibers with bare hands, as the fiber is extremely sensitive to dirt. The minimum allowed bend radius is 35 mm (1.38 in.). Safety instructions 3ADW000379R0501 DCS550 Manual e e… -
Page 5
These notes are intended for all who install the drive. Handle the unit carefully to avoid damage and injury. WARNING! DCS550 size F4: The drive is heavy. Do not lift it alone. Do not lift the unit by the front cover. Place it only on its back. -
Page 6: Table Of Contents
② Semiconductor fuses (F1) ……………………56 ③ EMC filters (E1) ……………………… 58 ④ Auxiliary transformer (T2) for converter electronics and fans …………. 58 Start-up …………………………..59 Commissioning ……………………….59 Macros …………………………63 Firmware description ……………………….74 Table of contents 3ADW000379R0501 DCS550 Manual e e…
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Page 7: Table Of Contents
Appendix A: Quick start-up diagrams ………………….. 302 Drive configuration with reduced components ………………302 I/O connections ……………………….304 Appendix B: Firmware structure diagrams ………………….. 305 Appendix C: Index of signals and parameters ………………..309 Table of contents 3ADW000379R0501 DCS550 Manual e e…
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Page 8: Introduction
AP (Adaptive Program), this chapter describes the basics of AP and instructs how to build an application. Winder, this chapter describes the winder and instructs how to use the winder blocks of the DCS550. Signal and parameter list, this chapter contains all signals and parameters.
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Page 9: The Dcs550
ABB has created the DRIVE SERVICE CONCEPT. ABB’s after sales service is globally consistent due to common targets, rules and the way of operation. This means for our customers simply visit the ABB drive service homepage at www.abb.com/drivesservices. DC drives worldwide Service Network…
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Page 10
See chapter DCS550 Manuals. DCS550 PC tools After inserting the DCS550 CD all programs and documentation necessary to work with the DCS550 can be installed. This includes: − DCS550 documentation, − DriveWindow Light for parameterization, commissioning and service, −… -
Page 11: Overview Main Circuit And Control
Overview Main circuit and control DCS550 converter units F1 to F4 for 525 V with integrated field exciters. OnBoard field exciter (SDCS-BAB-F) The DCS550 3ADW000379R0501 DCS550 Manual e e…
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Page 12: Environmental Conditions
Transport in Short circuit withstand rating LP (1 m distance) original Package The DCS550 is suitable for use in a circuit capable of delivering not more than: 55 dBA 1.5 mm, 2 — 9 Hz 7 g / 22 ms 1.2 m…
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Page 13: Type Code
UL 508 C. Spacings also comply with table 6 and table 40 of C22.2 No. 14-05. − or on request Type code The type code contains information on the specifications and configuration of the drive. Description see below: The drive’s basic type code: DCS550-AAX-YYYY-ZZ-BB Product family: DCS550 Type: = S0 Standard converter modules IP00…
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Page 14: Voltage And Current Ratings
2.68 1900 ① Ratings for 500 V -10 % ② 900 A for 35°C and 850 A for 40°C ambient temperature ③ 1000 A for 35°C and 950 A for 40°C ambient temperature The DCS550 3ADW000379R0501 DCS550 Manual e e…
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Page 15
Current ratings — IEC non regenerative See the current ratings including several standard duty cycles for the DCS550 with 50 Hz and 60 Hz supplies below. The current ratings are based on an ambient temperature of maximum 40°C and an elevation of… -
Page 16: Dimensions And Weights
* w * d [inch] weight [kg] weight [lbs] 370*270*208 14.57*10.63*8.19 370*270*264 14.57*10.63*10.39 459*270*310 18.07*10.63*12.21 644*270*345 25.35*10.63*13.58 See the dimensional drawings of the DCS550 below. The dimensions are in millimeters. Size F2: Size F3: Size F4: Size F1: DCS550-S01-0020 DCS550-S01-0135 DCS550-S01-0315 DCS550-S01-0610 DCS550-S01-0045 DCS550-S01-0180…
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Page 17
Top view, F1 45 A – 100 A Top view, F2 135 A – 300 A recommended recommended air exhaust duct air exhaust duct 115 x 115 mm 140 x 270 mm MG_550_003_fans_a.ai MG_550_003_fans_a.ai Field terminals Field terminals Fan terminal The DCS550 3ADW000379R0501 DCS550 Manual e e… -
Page 18
Top view, F4 900 A – 1000 A recommended recommended air exhaust duct air exhaust duct 248 x 270 mm 283 x 270 mm MG_550_003_fans_a.ai Field terminals Fan terminal Field terminals Fan terminal The DCS550 3ADW000379R0501 DCS550 Manual e e… -
Page 19: Mechanical Installation
Mechanical installation Chapter overview This chapter describes the mechanical installation of the DCS550. Unpacking the unit − Open the box, − take out shock dampers, − separate manual and accessories. Attention: Do not lift the drive by the cover! Delivery check Check that there are no signs of damage.
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Page 20: Cabinet Installation
Main air flow out Air baffle plates max.+40°C Air baffle plate Cool area Main air flow in BG_800_004_luft_a.ai BG_800_003_luft_a.ai Airflow Lead the exhaust cooling air away from the unit above. Distances see chapter Dimensions. Mechanical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 21: Planning The Electrical Installation
Always follow local regulations. This chapter applies to all DCS550 converter modules. Attention: If the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover. See also Technical Guide. Electrical installation…
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Page 22: Drive Connection And Wiring Example
Drive connection and wiring example The drive configuration with a reduced set of components gives the same control performance, but a lower degree of monitoring functions. Electrical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 23
The drive configuration with a full set of components offers the highest degree of monitoring functions. Electrical installation 3ADW000379R0501 DCS550 Manual e e… -
Page 24: Installation Components
In the case of high power converters, frequently a transformer is used for voltage matching. When using an autotransformer for this purpose, additionally install a commutating reactor, because the u of commonly used autotransformers is too small. Electrical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 25: ② Semiconductor Fuses (F1)
61800-3 filters are not needed in insulated industrial networks with own supply transformers. Furthermore, they could cause safety risks in such floating lines (IT networks). According to EN 61800-3 filters are not needed in industrial zone (Second Environment) for DCS550 drives above 100 A rated current. For rated currents below 100 A , the filter requirement is identical to Light Industry (First Environment).
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Page 26
First environment (residential area with light industry) with PDS category C2 Not applied, since category C1 (general distribution sales channel) excluded Not applicable satisfied satisfied Electrical installation 3ADW000379R0501 DCS550 Manual e e… -
Page 27
Product Standard EN 61800-3 For the DCS550 series, the limit values for emitted interference are complied with, provided the measure indicated is carried out. PDS of category C2 (formerly… -
Page 28: ④ Auxiliary Transformer (T2) For Converter Electronics And Fan
K16. After the K16 timer has elapsed, the main contactor Block current control is opened immediately, independent of the drive’s status. SDCS-CON-4 Main contactor K1 X6:9 Block current command E-stop ramp Coast SF_CON4_001_E-stop_a.ai DZ_LIN_006_E-stop_ b.ai Electrical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 29: ⑥ Cooling Fans
Internal temperature detector Impedance ① Internally connected ② Increased losses due to increased current with a blocked rotor will not result in a winding temperature, higher than permissible for the insulation class being involved. Electrical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 30: Cabling
Power cables Dimension the mains and motor cables according to local regulations. The cables must: 1. be able to carry the DCS550 load current, 2. be rated for at least 60°C (140°F), 3. fulfill short-circuit protection, 4.
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Page 31
− Relay-controlled signals, providing their voltage does not exceed 48 V, can be run in the same cables as digital input signals. It is recommended that the relay-controlled signals be run as twisted pairs too. Attention: Never run 24 V and 115 / 230 V signals in the same cable! Electrical installation 3ADW000379R0501 DCS550 Manual e e… -
Page 32
DCS Control Panel cable The cable connecting the DCS Control Panel to the DCS550 converter module must not exceed 3 meters (10 ft.). The cable type tested and approved by ABB is included in the DCS Control Panel option kits. Fieldbus cables Fieldbus cables can be quite different, depending on the fieldbus type. -
Page 33
A1 A2 screens suitable for «second environment» directly to C1 / D1 F+ / F- to filter, choke… PE bar SA_550_001_Kabel_a.ai Tacho Encoder, analog I/O, and digital I/O (>3 m) Electrical installation 3ADW000379R0501 DCS550 Manual e e… -
Page 34: Electrical Installation
Electrical installation Chapter overview This chapter describes the electrical installation procedure of the DCS550. WARNING! A qualified electrician may only carry out the work described in this chapter. Follow the Safety instructions on the first pages of this manual. Ignoring the safety instructions can cause injury or death.
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Page 35: Power Connections
− mains voltage connected to U1, V1, W1. Connecting the power cables Check: − Grounding and screening of power cables see chapter Cabling. − Cross sectional areas and tightening torques of power cable, see chapter Cross-sectional areas — Tightening torques. Electrical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 36
You will find instructions on how to calculate the PE conductor’s cross-sectional area in VDE 0100 or in equivalent national standards. We would remind you that power converters might have a current-limiting effect. Electrical installation 3ADW000379R0501 DCS550 Manual e e… -
Page 37: Drive Interfaces
X3:6 ChZ- connections F1 and F2 or exchange tracks A+ & A-. X3:7 X3:8 Sense +5 V X3:9 Sense GND X3:10 +5 V or +24 V SF_CON-F_001_a.ai Electrical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 38
0 to 164 ft. 1 * 24 AWG 12 * 24 AWG 164 to 328 ft. 2 * 24 AWG 12 * 24 AWG 328 to 492 ft. 3 * 24 AWG 14 * 24 AWG Electrical installation 3ADW000379R0501 DCS550 Manual e e… -
Page 39: Installation Checklist
The external control connections inside the drive are OK There are no tools, foreign objects or dust from drilling inside the drive Drive, motor connection box and other covers are in place Electrical installation 3ADW000379R0501 DCS550 Manual e e…
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Page 40: Electronic Board Details
Electronic board details Chapter overview This chapter describes the electronics of the DCS550. Terminal locations DCS550 module SDCS-CON-F connector allocation Terminal allocation X300: routine test Slot 1 F2 / F3 DCS Control Panel X33: fieldbus or 135 A — 520 A…
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Page 41: Table Of Used Boards
F401 to SDCS-PIN-F F403 DCS550-S01-0020 DCS550-S01-0045 DCS550-S01-0065 DCS550-S01-0090 DCS550-S02-0025 DCS550-S02-0050 DCS550-S02-0075 DCS550-S02-0100 DCS550-S01-0135 DCS550-S01-0180 DCS550-S01-0225 DCS550-S01-0270 DCS550-S02-0150 DCS550-S02-0200 DCS550-S02-0250 DCS550-S02-0300 DCS550-S01-0315 DCS550-S01-0405 DCS550-S01-0470 DCS550-S02-0350 DCS550-S02-0450 DCS550-S02-0520 DCS550-S01-0610 DCS550-S01-0740 DCS550-S01-0900 DCS550-S02-0680 DCS550-S02-0820 DCS550-S02-1000 Electronic board details 3ADW000379R0501 DCS550 Manual e e…
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Page 42: Control Board Sdcs-Con-F
If the watchdog trips, it has the following effects: − the thyristor firing control is reset and disabled, − all DI’s are forced low (zero) and − all programmable AO’s are reset to zero (0 V). Electronic board details 3ADW000379R0501 DCS550 Manual e e…
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Page 43
− A seven-segment display named H2500 is located on the control board SDCS-CON-F to show the state of drive. It displays for example fault- and alarm codes. A detailed description of the seven-segment display is available in chapter Status messages. Electronic board details 3ADW000379R0501 DCS550 Manual e e… -
Page 44
Current limit for all 7 outputs Alarm 22 V at no Firmware together is maximum160 mA. load Do not apply any reverse voltages! * short circuit protected SDCS-PIN-F X96:1 Main 230 V contactor SA_CONF_001_a.ai Electronic board details 3ADW000379R0501 DCS550 Manual e e… -
Page 45: Power Interface Board Sdcs-Pin-F
Power Interface board SDCS-PIN-F Layout T100 T300 SDCS-PIN-F L400 K400 R300 R400 BL_PinF_001_a.ai conducting point Relay Input output Aux. DO 8 supply To protect X96 and X99 from being swapped both plugs are coded: Electronic board details 3ADW000379R0501 DCS550 Manual e e…
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Page 46
− Connector X96 controls the main circuit breaker. To save an additional relay in the cabinet the DCS550 provides a normally open relay contact integrated on the SDCS-PIN-F. Digital output 8 controls the relay output at connector X96. -
Page 47: Integrated Field Exciters Sdcs-Bab-F01 And Sdcs-Bab-F02
DCS550-S01-0610 — SDCS-BAB-F02 F401 — F403 in drive 2 — 35 DCS550-S02-1000 KTK 30 = 30 A *Number of threads through the hole in the T100 (e.g. 3 threads equal 2 loops) Electronic board details 3ADW000379R0501 DCS550 Manual e e…
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Page 48
Circuit diagram Typical armature circuit diagram for module sizes F1 and F2 using SDCS-PIN-F and SDCS-BAB-F01: Electronic board details 3ADW000379R0501 DCS550 Manual e e… -
Page 49
Typical armature circuit diagram for module sizes F3 and F4 using SDCS-PIN-F and SDCS-BAB-F02: Electronic board details 3ADW000379R0501 DCS550 Manual e e… -
Page 50: Accessories
Accessories Chapter overview This chapter describes the accessories for the DCS550. ① Line reactors (L1) Line reactor types ND01 to ND13 (u = 1 %) Line reactors of types ND01 to ND13 are sized to the unit’s nominal current and frequency (50 / 60 Hz). These line reactors with a u of 1 are designed for use in industrial environment (minimum requirements).
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Page 51
Line reactor types ND01 to ND06 Line reactor = 1 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm²] ND01 ND02 ND04 ND06 X, Y, Z A, B, C A, B, C X, Y, Z ME_DRO_001_ND1-6_a.ai Accessories 3ADW000379R0501 DCS550 Manual e e… -
Page 52
3AFE 10014603 0.0188 mH 490 A I max 734 A ME_DRO_002_ND7-12_a.ai F ±0.3 B ±1 Line reactor type ND13 all busbars are 40 * 10 Dimensions in [mm]: ±2 ±2 ø13 ±1 ±2 ME_DRO_003_ND13-14_a.ai Accessories 3ADW000379R0501 DCS550 Manual e e… -
Page 53
ND404 DCS550-S01-0135 DCS550-S02-0150 ND405 DCS550-S01-0180 DCS550-S02-0200 ND406 DCS550-S01-0225 DCS550-S02-0250 ND407 DCS550-S01-0270 DCS550-S02-0300 ND408 DCS550-S01-0315 DCS550-S02-0350 DCS550-S01-0405 DCS550-S02-0450 ND409 DCS550-S01-0470 DCS550-S02-0520 ND410 DCS550-S01-0610 DCS550-S02-0680 ND411 DCS550-S01-0740 DCS550-S02-0820 ND412 DCS550-S01-0900 DCS550-S02-1000 ND413 Fig. 4 Fig. 5 Accessories 3ADW000379R0501 DCS550 Manual e e… -
Page 54
Line reactors type ND403 to ND408 Line reactor Ø G Ø H Ø K = 4 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND403 100 77.5 ND404 100 77.5 ND405 ND406 ND407 ND408 Accessories 3ADW000379R0501 DCS550 Manual e e… -
Page 55
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND409 ND410 ND411 2 * 11 ND412 2 * 11 ND413 2 * 11 ø H tin-coated øK AL ø E ±2 F ±2 ME_DRO_008_ND409-413_a.ai Accessories 3ADW000379R0501 DCS550 Manual e e… -
Page 56
Semiconductor fuses and fuse holders for AC and DC power lines The DCS550 requires external mains fuses. For regenerative drives, DC fuses are recommended. The third column of the table below assigns the AC fuse to the unit. In case the unit should be equipped with DC fuses, use the same type of fuse as used on the AC side. -
Page 57
OFAX 1 S3 250 * 174 * 123 IP20 OFAX 2 S3 250 * 214 * 133 IP20 OFAX 3 S3 265 * 246 * 160 IP20 OF AX 2 S3 ME_SIC_002_0-3-Halter_a.ai 170H 3006 (IP00) ME_SIC_004_170H3006-Halter_a.a Accessories 3ADW000379R0501 DCS550 Manual e e… -
Page 58: ③ Emc Filters (E1)
T2 is designed to work as a 115 V to 230 V isolation transformer to open or avoid ground loops. Connect the 230 V at the 380 V 600 V taping according to the drawing on the left hand side. Accessories 3ADW000379R0501 DCS550 Manual e e…
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Page 59: Start-Up
− make sure that the motor is connected in a correct way (armature, field, serial windings, cable shields), − check the connections of the motor fan if existing, − make sure that the converter fan is connected correctly, Start-up 3ADW000379R0501 DCS550 Manual e e…
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Page 60
− check that the shielding of the pulse encoder’s cable is connected to the TE bar of the DCS550, − if an analog tacho is used make sure that it is connected to the proper voltage input at the SDCS-CON-F:… -
Page 61
Connect a normal serial cable from the PC COM port to X34 on the drive: Remove the DCS Control Panel, if present. Connect the DCS550 via X34 to the PC COM port Depress the locks to remove the cover Start-up… -
Page 62
Start DWL and check the communication settings: Example with COM1 Commissioning a DCS550 with the wizard To launch the commissioning wizard start DWL and press the Wizard button: Start the wizard in DWL: For basic commissioning press the Start button or select a specific assistant:… -
Page 63: Macros
ExtFault ⇒ DI3 MainContAck ⇒ DI4 FixedSpeed1 ⇒ DI1 3WreDCcontUS Pulse Hardware I/O control ExtFault ⇒ DI3 MainContAck ⇒ DI4 FixedSpeed1 ⇒ DI1 3WreStandard Pulse Hardware I/O control ExtFault ⇒ DI3 ExtAlarm ⇒ DI4 Start-up 3ADW000379R0501 DCS550 Manual e e…
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Page 64
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 65
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 66
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 67
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 68
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 69
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 70
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 71
X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: K1.1 if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 72
X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: K1.1 if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 73
1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e… -
Page 74: Firmware Description
Chapter overview This chapter describes how to control the DCS550 with standard firmware. Identification of the firmware versions The DCS550 is controlled by the SCDS-CON-F. Check the firmware version and type from: − FirmwareVer (4.01) and − FirmwareType (4.02). Start / stop sequences General The drive is controlled by control words [MainCtrlWord (7.01) or UsedMCW (7.04)].
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Page 75: Excitation
Start, Stop and E-stop control. Excitation General The DCS550 is equipped with an integrated field exciter its function is explained here. Field control The integrated field exciter is controlled by means of FldCtrlMode (44.01): Mode Functionality Armature converter…
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Page 76
Then the voltage-controlled field supply works just fine. The new generation of drives, including the integrated field exciter used with the DCS550, is current controlled. Thus, the field supply directly controls field current. This means that field heating may no longer be necessary when the DCS550 is employed. -
Page 77: Dc-Breaker
− F502 ArmOverCur [FaultWord1 (9.01) bit 1]. In case a digital output — see group 14 — is assigned to one of the two signals, it is updated immediately after detecting the fault and thus actively tripping the DC-breaker. Firmware description 3ADW000379R0501 DCS550 Manual e e…
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Page 78: Dynamic Braking
④ With DynBrakeAck (10.22) it is possible to select a digital input for the brake resistor acknowledge. This input sets A105 DynBrakeAck [AlarmWord1 (9.06) bit 4] as long as the acknowledge is present. Thus the drive cannot be started or re-started while dynamic braking is active. Firmware description 3ADW000379R0501 DCS550 Manual e e…
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Page 79
To prevent an interlocking of the drive after dynamic braking the speed is assumed zero after DynBrakeDly (50.11) is elapsed: Dynamic braking sequence For usage of US style DC-breakers see MainContCtrlMode (21.16). Firmware description 3ADW000379R0501 DCS550 Manual e e… -
Page 80: Digital I/O Configuration
− Ref1Mux (11.02) − HandAuto (10.07) − Ref2Mux (11.12) − Off2 (10.08) − MotPotUp (11.13) − E Stop (10.09) − MotPotDown (11.14) − ParChange (10.10) − MotPotMin (11.15) − OnOff1 (10.15) − Par2Select (24.29) Firmware description 3ADW000379R0501 DCS550 Manual e e…
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Page 81
7: DI8 X11:2 bit 8: DI9 X12:1 DI13 bit 9: DI10 X12:2 bit 10: DI11 X12:3 DI14 bit 11: DI12 X12:4 bit 12: DI13 DIO ExtModule2 (98.04) bit 13: DI14 Draw_IO_config_a.dsf Structure of DI’s Firmware description 3ADW000379R0501 DCS550 Manual e e… -
Page 82
CtrlWord (7.05). Configurable = no: − The DO’s can only be used by AP or overriding control — see DO CtrlWord (7.05). Note: DO8 is only available as relay output on the SDCS-PIN-F. Firmware description 3ADW000379R0501 DCS550 Manual e e… -
Page 83
SDCS-PIN-F DO8BitNo (14.16) MainContactorOn DO8Index (14.15) bit 7: DO8 DIO ExtModule1 RDIO-01 (98.03) bit 8: DO9 bit 9: DO10 DIO ExtModule2 RDIO-01 (98.04) bit 10: DO11 bit 11: DO12 Draw_IO_config_a.dsf Structure of DO’s Firmware description 3ADW000379R0501 DCS550 Manual e e… -
Page 84: Analog I/O Configuration
− The AI’s can be connected to several converter functions and it is possible to scale them by means of group 13. In addition the AI’s can be read by AP or overriding control. Firmware description 3ADW000379R0501 DCS550 Manual e e…
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Page 85
AI2. ConvMode AI5HighVal (13.21) X1:1 AI5 Val (5.07) AI5 (13.23) AI5LowVal (13.22) X1:2 ConvMode AI6HighVal (13.25) X1:3 AI6 Val (5.08) X1:4 AI6 (13.27) AI6LowVal (13.26) Draw_IO_config_a.dsf AIO ExtModule (98.06) Structure of AI’s Firmware description 3ADW000379R0501 DCS550 Manual e e… -
Page 86
Unipolar signal: 5V Offset ±10V Bi 0-10V Uni P1505 6V Offset 2-10V Uni P1505 P1505 P1503=5V Offset Firmware Firmware Firmware signal -100% signal signal 100% P1503=0-10V Uni 100% -100% 100% DZ_LIN_009_FW-sig_a.ai -10V P1503=±10V Bi Firmware description 3ADW000379R0501 DCS550 Manual e e… -
Page 87
X2:10 AIO ExtModule (98.06) RAIO-01 IndexAO3 (15.11) ConvModeAO3 (15.13) X2:1 IndexAO3 (15.11) CtrlWordAO3 (15.12) ScaleAO3 (15.15) X2:2 IndexAO4 (15.15) ConvModeAO4 (15.18) X2:3 IndexAO4 (15.15) CtrlWordAO4 (15.16) ScaleAO4 (15.20) X2:4 Draw_IO_config_a.dsf Structure of AO’s Firmware description 3ADW000379R0501 DCS550 Manual e e… -
Page 88: Serial Field Bus Communication
Supported operation mode is PDO21 (see page 43 and 44). EDS file The EDS file for RCAN-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware. Mechanical and electrical installation If not already done so insert the RCAN-01 into slot 1 of the drive.
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Page 89
SpeedScaleAct (2.29). Further information RX and TX parameters 51.07, …, 51.14 and 51.18, …, 51.25 are directly connected to the desired DCS550 parameters. Take care, that the used parameters are deleted from group 90 and 92 to prevent data trouble. -
Page 90
This value has to be calculated with 280 Hex = 640 + Node ID (51.02). Here 640 + 1 = 641 TX-PDO21-TxType (51.16) 255 = Asynchronous (see page 83) TX-PDO21-EvTime (51.17) 10 = 10 ms Communication 3ADW000379R0501 DCS550 Manual e e… -
Page 91
± 20,000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct (2.29). Switch on sequence Please see the example at the end of this chapter. Communication 3ADW000379R0501 DCS550 Manual e e… -
Page 92: Controlnet Communication With Fieldbus Adapter Rcna-01
Please refer to the Scanner documentation for information how to configure the system for communication with RCNA-01. EDS file The EDS file for RCNA-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware. Mechanical and electrical installation If not already done so insert the RCNA-01 into slot 1 of the drive (see page 17).
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Page 93
Input instance (51.07) 101 = ABB Drives assembly Output I/O par 1 (51.08) to Input not applicable when using ABB Drives assembly I/O par 9 (51.25) VSA I/O size (51.26) not applicable when using ABB Drives assembly FBA PAR REFRESH (51.27) -
Page 94
*For proper communication shown values have to be used Further information Output and input parameters 51.08, …, 51.25 can also be connected directly to the desired DCS550 parameters. In this case please take care that the RCNA-01 adapter gets the changed values and also take care, that the used parameters are deleted from group 90 to prevent data trouble. -
Page 95: Devicenet Communication With Fieldbus Adapter Rdna-01
Basic speed control and Extended speed control (20 / 70 and 21 / 71) are also supported. EDS file The EDS file for RDNA-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware.
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Page 96
100 = ABB Drives assembly Input instance (51.07) 101 = ABB Drives assembly Output I/O par 1 (51.08) to Input not applicable when using ABB Drives assembly I/O par 9 (51.25) VSA I/O size (51.26) not applicable when using ABB Drives assembly FBA PAR REFRESH (51.27) -
Page 97
*For proper communication shown values have to be used Further information Output and input parameters 51.08, …, 51.25 can also be connected directly to the desired DCS550 parameters. In this case, please take care that the RDNA-01 adapter gets the changed values and take care, that the used parameters are deleted from group 90 to prevent data trouble. -
Page 98: Ethernet/Ip Communication With Fieldbus Adapter Reta-01
User’s Manual Ethernet Adapter Module RETA-01. The quoted page numbers correspond to the User’s Manual. EDS file The EDS file for RETA-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware. Mechanical and electrical installation If not already done so insert RETA-01 into slot 1 of the drive.
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Page 99
RETA-01 Ethernet/IP configuration parameters, which contains all the necessary basic settings. Up to 10 data words The DCS550 supports up to 10 data words in each direction. The first configuration of the RETA-01 adapter has to be done according to the table RETA-01 Ethernet/IP configuration parameters, which contains all the necessary basic settings. -
Page 100
DsetXplus2Val2 (90.05) is 8. Therefore, the configuration has to be done using the following values in the IP address (all values are in hex): service 0x10 (write single) class 0x91 (drive IO map function) instance 0x01 (output) attribute (index05) data 08 00 (2 char hex value) Communication 3ADW000379R0501 DCS550 Manual e e… -
Page 101
RETA-01 Ethernet/IP configuration parameters After configuration, the packed telegram is defined: Switch on sequence Please see the example at the end of this chapter. Communication 3ADW000379R0501 DCS550 Manual e e… -
Page 102: Modbus (Rtu) Communication With Fieldbus Adapter Rmba-01
Modbus (RTU) communication with fieldbus adapter RMBA-01 General This chapter gives additional information using the Modbus adapter RMBA-01 together with the DCS550. RMBA-01 — DCS550 The Modbus communication with the drive requires the option RMBA-01. The protocol Modbus RTU (Remote Terminal Unit using serial communication) is supported.
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Page 103
Setting of PLC, parameter groups 90 and 92 Setting of PLC, parameter groups 90 and 92 depending on desired data words Switch on sequence Please see the example at the end of this chapter. Communication 3ADW000379R0501 DCS550 Manual e e… -
Page 104: Modbus/Tcp Communication With Fieldbus Adapter Reta-01
Modbus/TCP communication with fieldbus adapter RETA-01 General This chapter gives additional information using the Ethernet adapter RETA-01 together with the DCS550. RETA-01 — DCS550 The Modbus/TCP communication with the drive requires the option RETA-01. The protocol Modbus TCP (Ethernet) is supported.
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Page 105: Profibus Communication With Fieldbus Adapter Rpba-01
If not already done so insert RPBA-01 into slot 1 of the drive (see page 21). Drive configuration Activate the Profibus adapter by means of CommModule (98.02) (see page 22). Please note that the DCS550 works only with the ABB Drives profile.
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Page 106
Parameter setting example 1 using PPO Type 1 ABB Drives profile (Vendor-specific) with PPO Type 1 (DP-V0) (see page 25). The first two data words (PZD1 OUT, PZD2 OUT) from the overriding control to the drive are fixed connected as control word and speed reference at the Profibus side and cannot be changed. -
Page 107
51.20 Parameter, PZD1 in Signals 92.01 PZD2 in 92.02 92.03 PZD3 in 92.10 PZD10 in PB setting data words_c.dsf Setting of data words using only group 51 or using group 90 and group 92 Communication 3ADW000379R0501 DCS550 Manual e e… -
Page 108
PAR REFRESH (51.27) = RESET. Now the corresponding parameters in group 90 and group 92 are enabled. Following settings have to be made now: − DsetXVal3 (90.03) = 2501 [TorqRefA (25.01)] and − DsetXplus1Val3 (92.03) = 107 [MotTorqFilt (1.07)]. Setting of data words using group 90 and group 92 Communication 3ADW000379R0501 DCS550 Manual e e… -
Page 109: Profinet Communication With Fieldbus Adapter Reta-02
ProfiNet communication with fieldbus adapter RETA-02 Additional information for the operation of fieldbus adapter RETA-02 combined with DCS550 can be found in document 3ADW000389R0101 (Quick Start Up Guide). Communication 3ADW000379R0501 DCS550 Manual e e…
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Page 110: Switch On Sequence
Many fieldbus communications use the data set table to transmit data words. The next table shows the configuration number of each data word and the corresponding pointer: Configuration numbers of each data word and its corresponding pointer Communication 3ADW000379R0501 DCS550 Manual e e…
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Page 111: Ap (Adaptive Program)
− DWL AP is the programming and documentation tool. The maximum size of AP is 16 function blocks. The program may consist of several separate functions. Features AP of DCS550 provides the following features: − 16 function blocks, − more than 20 block types, −…
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Page 112
5. Set 84.08 = 4000h (because Input 3 = constant ⇒ Bit 14=1 ⇒ 4000h) 6. Set 86.01 = xx.xx (write processed value to destination parameter for further processing) 7. 84.09: contains the processed value 3ADW000379R0501 DCS550 Manual e e… -
Page 113
Bit 0 == 0000 == 0h Bit 1 == 0001 == 1h … Bit 15 == 1111 == Fh SB_550_002_block-param_a.ai * this type of constant defines a Block Constant. Modification is only possible in EDIT mode. Example: 3ADW000379R0501 DCS550 Manual e e… -
Page 114
The constant may have a value from -32768 to 32767. It is not possible to change the constant while AP is running. The figures below shows the DCS Control Panel display when Block1In2 (84.06) is in edit mode and the constant field is visible: 3ADW000379R0501 DCS550 Manual e e… -
Page 115
− If boolean value true is needed, set the constant to 1. If boolean value false is needed, set to 0. − Accept by Enter. − Scroll to attribute parameter (BlockxAttrib). − Set the bit for constant attribute of this input in BlockxAttrib parameter. − Accept by Enter. 3ADW000379R0501 DCS550 Manual e e… -
Page 116
General Another way to create applications is with DWL AP. It is a program plugged into DWL and can be opened with Tools and DriveAP for DCS550: Important keys and buttons Control DWL AP by means of following keys and buttons:… -
Page 117
This opens the pop-up window Set Pointer Parameter. This window provides several connection possibilities: − Connect a Parameter from the list and set the bit in case of connecting a packed boolean value: − Connect a Constant value to the input: 3ADW000379R0501 DCS550 Manual e e… -
Page 118
− − In Advanced mode choose the parameter with group * 100 + index, e.g. MainCtrlWord (7.01) == 701: − Select Undefined if no connection is required: 3ADW000379R0501 DCS550 Manual e e… -
Page 119
To connect an output of a function block with an input of a function block, simply select the output’s parameter at the input. Set the Time level Saving AP applications It is possible to save AP applications as *.ap files: 3ADW000379R0501 DCS550 Manual e e… -
Page 120: Function Blocks
Operation OUT is the sum of the inputs. OUT = IN1 + IN2 + IN3 Connections IN1, IN2 and IN3: 16 bit integer (15 bit + sign) OUT: 16 bit integer (15 bit + sign) 3ADW000379R0501 DCS550 Manual e e…
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Page 121
The block compares the bits of three 16 bit word inputs and forms the output bits as follows: OUT = (IN1 OR IN2) AND IN3. Example: Single bit: IN1 IN2 IN3 OUT Example: Whole words: Connections IN1, IN2 and IN3: 16 bit integer (packed boolean) OUT: 16 bit integer (packed boolean) 3ADW000379R0501 DCS550 Manual e e… -
Page 122
IN1: boolean; counts rising edges IN2: boolean; reset input (high active) IN3: 16 bit integer (15 bit + sign); limit OUT: 16 bit integer (15 bit + sign); shows the counted value Arithmetical function D-Pot Illustration 3ADW000379R0501 DCS550 Manual e e… -
Page 123
IN1: 16 bit integer (15 bits + sign); value to be filtered IN2: 16 bit integer (15 bits + sign); filter time in ms IN3: not used OUT: 16 bit integer (15 bits + sign); filtered value 3ADW000379R0501 DCS550 Manual e e… -
Page 124
Whole word with IN3 = reset Connections IN1: 16 bit integer (packed boolean); word input IN2: 16 bit integer (packed boolean); word input IN3: boolean; set / reset IN2 in IN1 OUT: 16 bit integer (packed boolean); result 3ADW000379R0501 DCS550 Manual e e… -
Page 125
OUT = (IN1 * IN2) / IN3 Connections IN1, IN2 and IN3: 16 bit integer (15 bits + sign) OUT: 16 bit integer (15 bits + sign) NotUsed Illustration Operation Block is not enabled and not working, default Connections 3ADW000379R0501 DCS550 Manual e e… -
Page 126
IN1 = 150, desired value, this must be a defined as a constant IN2 = 2201, this must be a defined as a constant IN3 = false Set SpeedRef (23.01) = by means of AI1, not saving into flash: 3ADW000379R0501 DCS550 Manual e e… -
Page 127
IN2: 16 bit integer (15 bits + sign); balance value IN3: not used OUT: affects PI block Arithmetical function Ramp Illustration Operation IN1 is the input. IN2 and IN3 are the times. OUT increases or decreases until the input value is reached. 3ADW000379R0501 DCS550 Manual e e… -
Page 128
IN1: boolean; true = enable SqWav, false = disable SqWav IN2: 16 bit integer; cycle time in ms IN3: 16 bit integer (15 bits + sign); height of square wave OUT: 16 bit integer (15 bits + sign); square wave Logical function Illustration 3ADW000379R0501 DCS550 Manual e e… -
Page 129
OUT is equal to IN2 if IN1 is true. OUT is equal to IN3 if IN1 is false. = IN3 = IN2 Connections IN1: boolean IN2 and IN3: 16 bit integer (15 bits + sign) OUT: 16 bit integer (15 bits + sign) 3ADW000379R0501 DCS550 Manual e e… -
Page 130
OUT: 16 bit integer (packed boolean); result with values on display: True = -1, false = 0 Logical function Trigg Illustration Operation The rising edge of IN1 sets OUT bit 0 for one program cycle. The rising edge of IN2 sets OUT bit 1 for one program cycle. 3ADW000379R0501 DCS550 Manual e e… -
Page 131
(all bits 1) false (all bits 0) true (all bits 1) false (all bits 0) false (all bits 0) true (all bits 1) Connections IN1, IN2 and IN3: boolean OUT: 16 bit integer (packed boolean) 3ADW000379R0501 DCS550 Manual e e… -
Page 132: Winder
Winder Chapter overview This chapter describes the winder and instructs how to use the winder blocks of the DCS550. All needed parameters can be found in the groups 61 to 66. Winder basics Activate the winder by means of following steps: 1.
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Page 133
It is possible to write on the commands from the overriding control system via the winder control word, see WindCtrlWord (61.16), or via parameters. The normal command source should be automatic. Details see chapter Appendix B: Firmware structure diagrams. Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 134
— see MotSpeed (1.04), because a diameter sensor does not exist. This is done by means of DiaLineSpdIn (62.01) and DiaMotorSpdIn (62.02): D [m] diameter v [m/s] line speed π n [rpm] motor speed gear ratio (motor / load) Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 135
− AdaptKpMax (62.12) has to be determined by manual tuning of the speed controller. The largest coil (maximum diameter and maximum width) has to be on the winder and set WinderMacro (61.01) = NotUsed. Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 136
Most torque is needed with maximum diameter at lowest motor speed. This winder block features 3 tension inputs and 1 torque output. T [Nm] torque F [N] tension D [m] diameter gear ratio (motor / load) Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 137
− The width calculation works with relative width in percent of the maximum width, so the physical values must be converted. Width InerCoilWi Width − InerReleaseCmd (62.28) releases InertiaComp (62.30). The output is forced to zero if the switch is open. Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 138
Add2OutDest (64.08). Usually adder 2 is used to write on the load compensation for inertia and friction compensation. Commissioning hints: − Add2ReleaseCmd (64.11) releases Add2 (64.13). The output is forced to zero if the switch is open. Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 139: Winder Macros
PID Act1 (40.06) PID Ref1 (40.13) PID OutMin (40.16) -100 % -100 % PID OutMax (40.17) 100 % 100 % PID OutDest (40.18) PID ReleaseCmd (40.23) NotUsed Auto AdaptKpOutDest (62.13) Add1OutDest (64.01) Add2OutDest (64.08) Winder 3ADW000379R0501 DCS550 Manual e e…
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Page 140
6324 = TensToTorq (63.24) Add1In2 (64.03) Auto Auto Add1ReleaseCmd (64.04) Add2OutDest (64.08) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 141
Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 142
Add1ReleaseCmd (64.04) Auto Auto Add2OutDest (64.08) 2602 = LoadComp (26.02) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 143
Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 144
Auto Auto Add1ReleaseCmd (64.04) Add2OutDest (64.08) 2602 = LoadComp (26.02) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 145
Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 146
Add1ReleaseCmd (64.04) Auto Auto Add2OutDest (64.08) 2602 = LoadComp (26.02) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 147
Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 148
F2. Additionally swap the analog tacho cables or the encoder tracks A+ and A- respectively. V+ = Direction of the velocity reference for the whole plant. See diagram above: Always considered positive, see SpeedRef3 (2.02). Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 149
** = Speed offset used e.g. for indirect tension control, +10 % +10 % -10 % -10 % see WindSpdOffset (61.14). Always use a positive value! * Depending on setting of WindUnwindCmd (61.04) and TopBottomCmd (61.05) ** Depending on setting of TopBottomCmd (61.05) Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 150
2. Basic commissioning steps 6 and 7 with a freely turning machine, gearbox and spool connected, no web: Advanced commissioning 1. Set all necessary protections and limits, make sure the E-stop / el. Disconnect is working properly and connect the overriding control system (serial communication): Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 151
AI1 for line speed reference, set Ref1Sel (11.03) = AI1. AI2 for tension reference, set TensRefIn (63.01) = 516. see AI2 ValScaled (5.16). AI3 for initial diameter use — see AI3 ValScaled (5.17) and DiameterValue (62.03) — AP block ParWrite: Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 152
8. Perform the winder turning with largest coil (includes Autotuning inertia compensation coil): Attention: During the autotuning the motor will run up to maximum line speed, see LineSpdScale (61.09) and LineSpdPosLim (61.10). It is possible to limit the speed by means of LineSpdPosLim (61.10). Winder 3ADW000379R0501 DCS550 Manual e e… -
Page 153: Signal And Parameter List
Signal and parameter list Chapter overview This chapter describes all signals and parameters of the DCS550. Signal groups list Signals are measured and calculated actual values of the drive. This includes the control-, status-, limit-, fault- and alarm words. The drive’s signals are available in groups 1 to 9. None of the values inside these groups is stored in the flash and thus volatile.
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Page 154: Parameter Groups List
Winder control Diameter adaption Tension torque Write selection Winder program control AP control User constants AP outputs Internal Receiving data sets addresses Transmit data sets addresses Measurement Option modules Start-up data Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
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Page 155
Y = values are NOT stored in the flash, they will be lost when the drive is de-energized N = values are stored in the flash, they will remain when the drive is de-energized Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 156: Signals
MotTorqFil . 1 ( with BaseSpeed > Flux fFldWeak FluxMax BaseSpeed MotSpeed . 1 ( ≤ Flux fFldWeak FluxMax BaseSpeed UsedFexTyp NotUsed Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
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Page 157
Calculated temperature from motor thermal model in percent — see M1AlarmLimLoad (31.03) and M1FaultLimLoad (31.04). Used for motor overload protection. − M1AlarmLimLoad (31.03) − M1FaultLimLoad (31.04) Int. Scaling: 100 == 1 % Type: I Volatile: 1.21 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 158
100 == 1 % Type: SI Volatile: 2.06 TorqDerRef (derivation part of torque reference) D-part of the speed controllers output in percent of MotNomTorque (4.23). Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 159
Relative calculated negative torque limit in percent of MotNomTorque (4.23). Calculated from the largest minimum torque limit, field weakening and armature current limits: − TorqUsedMax (2.22) − FluxRefFldWeak (3.24) and − M1CurLimBrdg2 (20.13) Int. Scaling: 100 == 1 % Type: SI Volatile: 2.21 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 160
Int. Scaling: 1 == 1 rpm Type: SI Volatile: 2.30 SpeedRefExt1 (external speed reference 1) External speed reference 1 after reference 1 multiplexer: − Ref1Mux (11.02) Int. Scaling: (2.29) Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 161
100 == 1 % Type: SI Volatile: 3.25 VoltRef1 (EMF voltage reference 1) Relative EMF voltage reference in percent of M1NomVolt (99.02). Int. Scaling: 100 == 1 % Type: SI Volatile: 3.26 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 162
4.16 ConvOvrCur (converter overcurrent [DC] level) Converter current tripping level. This signal is set during initialization of the drive, new values are shown after the next power-up. Int. Scaling: 1 == 1 A Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 163
1 == 1 Nm Type: I Volatile: 4.24 ProgressSignal (progress signal for auto tunings) Progress signal for auto tunings used for Startup Assistants. Int. Scaling: 1 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 164
5.04 AI2 Val (analog input 2 value) Measured actual voltage at analog input 2. The integer scaling may differ, depending on the connected hardware and jumper settings. Int. Scaling: 1000 == 1 V Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 165
Shows the time of the converter in minutes. The system time can be either set by means of SetSystemTime (16.11) or via the DCS Control Panel. Int. Scaling: 1 == 1 min Type: I Volatile: 6.02 Unused 6.03 CurCtrlStat1 (1 current controller status) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 166
—————————————————————————————————————————————————————— B8-9 reserved waiting for zero current, if ZeroCurTimeOut (97.19) is elapsed before bit 10 is set back to 0 F557ReversalTime [FaultWord4 (9.04) bit 8] is set no action reserved Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 167
FixedSpeed2 (23.03), active only with CommandSel (10.01) = MainCtrlWord and RampOutZero = RampHold = RampInZero = 0; Inching2 overrides Inching1 alternatively Jog2 (10.18) can be used no action Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 168
DirectSpeedRef speed ramp output is overwritten and forced to DirectSpeedRef (23.15) speed ramp is active reserved —————————————————————————————————————————————————————— reserved B12-14 ResetPIDCtrl reset and hold PID-controller Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 169
DO1 of the extension IO defined by DIO ExtModule2 (98.04) DO12 this bit is written directly to DO2 of the extension IO defined by DIO ExtModule2 (98.04) —————————————————————————————————————————————————————— reserved B12-15 Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 170
LimWord (8.03) drive is not in a limit, TorqCtrl drive is torque controlled no action ZeroSpeed actual motor speed is in the zero speed limit defined by M1ZeroSpeedLim (20.03) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 171
DI13 DI2 of the extension IO defined by DIO ExtModule2 (98.04). Only available for AP or overriding control. DI14 DI3 of the extension IO defined by DIO ExtModule2 (98.04). Only available for AP or overriding control. reserved B14-15 Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 172
8 = reserved reserved 9 = MotPot motor potentiometer 10 = TorqCtrl torque control 11 = TorqLimit torque limit 12 = DemoStandard demo standard 13 = 2WreDCcontUS 2 wire with US style DC-breaker Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 173
StallTime (30.01), StallSpeed (30.02), StallTorq (30.03) MotOverSpeed F532 3 selected motor: motor overspeed, M1OvrSpeed (30.16) Int. Scaling: 1 == 1 Type: I Volatile: 9.03 FaultWord3 (fault word 3) Fault word 3: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 174
M1OverTemp A106 2 measured motor overtemperature, M1AlarmLimTemp (31.06) M1OverLoad A107 2 calculated motor overload (thermal model), M1AlarmLimLoad (31.03) MotCurReduce A108 4 T-protection active and motor current is reduced, see M1LoadCurMax (31.10), Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 175
51 (fieldbus) are not set according to the fieldbus adapter or the device has not been selected —————————————————————————————————————————————————————— COM8FwVer A141 4 invalid combination of SDCS-CON-F firmware and SDCS-COM-8 firmware Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 176
User macro parameter file error one of the User macros is invalid Non volatile operating system error AMCOS fault, please contact Your local ABB agent File error in flash problems when writing to the flash memory, please try again —————————————————————————————————————————————————————— Internal time level T2 overflow (100 µs) -
Page 177
M1NomVolt (99.02) and M1NomCur (99.03) are fitting with the drive. In case they are much smaller than the drive the internal calculation of M1ArmL (43.09) and M1ArmR (43.10) can cause an internal overflow. Set M1ArmL (43.09) and M1ArmR (43.10) to zero. For M1ArmL (43.09) following limitation is valid: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 178
121 = AI1 below 4 mA 122 = AI2 below 4 mA 123 = AI3 below 4 mA 124 = AI4 below 4 mA 125 = AI5 below 4 mA 126 = AI6 below 4 mA Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 179
F549 ParComp (fault parameter compatibility conflict): 50000 … 59999= the parameter with the compatibility conflict can be identified by means of the last 4 digits Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 180
1 == 1 Type: C Volatile: 9.14 3 LastFault (3 last fault) Displays the 3rd last fault: F<Fault code> <FaultName> (e.g. F2 ArmOverCur) Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 181: Parameters
1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
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Page 182
1= acknowledge OK, 0 = no acknowledge, only available with digital extension board 11 = DI11 1= acknowledge OK, 0 = no acknowledge, only available with digital extension board Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 183
1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 184
ApplMacro (99.08), then When changing parameters change the parameters and save them with ApplMacro (99.08). − ParChange (10.10) itself is not overwritten. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 185
DI8. Following settings apply: OnOff1 (10.15) = StartStop (10.16) = DI7DI8. Note: To give On and Run at the same time set OnOff1 (10.15) = StartStop (10.16). Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 186
1= acknowledge OK, 0 = no acknowledge, only available with digital extension board Note The acknowledge is also dependent on the setting of MainContCtrlMode (21.16). Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 187
1 == 1 Type: C Volatile: 10.32 DI8Invert (invert digital inputInversion selection for digital input 8: 0 = Direct 1 = Inverted Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
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Page 188
17 = MCW Bit15 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0; MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 189
9 = FixedSpeed2 FixedSpeed2 (23.03) 10 = MotPot motor pot controlled by MotPotUp (11.13), MotPotDown (11.14) and MotPotMin (11.15) Int. Scaling: 1 == 1 Type: C Volatile: 11.07 — 11.11 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 190
1= increase speed, 0 = hold speed, MainCtrlWord (7.01) bit 15 Note: The speed reference is selected by means of Ref1Sel (11.03) = MotPot respectively Ref2Sel (11.06) = MotPot. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 191
1= released, 0 = blocked, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1= released, 0 = blocked, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Group 12: Constant speeds 12.01 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 192
− AI2LowVal (13.06) is only valid if ConvModeAI2 (13.07) = ±10V Bi. − To use current please set the jumper on the SDCS-CON-F accordingly and calculate 20 mA to 10 V. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 193
-100 % of the input signal connected to analog input 4 is scaled to the voltage in AI4LowVal (13.14). Notes: − AI3LowVal (13.14) is only valid if ConvModeAI4 (13.15) = ±10V Bi. − Can only be used for voltage measurement. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 194
− AI5LowVal (13.22) is only valid if ConvModeAI5 (13.23) = ±10V Bi. − To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 195
− AI6LowVal (13.26) is only valid if ConvModeAI6 (13.27) = ±10V Bi. − To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 196
The format is -xxyy, with: — = invert digital output, xx = group and yy = index. Digital output 8 default setting is: command MainContactorOn CurCtrlStat1 (6.03) bit 7 Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 197
6 V offset in the range 2 V to 10 V for testing or indication of bipolar signals (e.g. torque, speed, etc.) 5 = 0V-10V Abs absolute 0 V to 10 V unipolar output (negative values are shown positive) Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 198
15.20 ScaleAO4 (scaling analog output 4) 100 % of the signal/parameter selected with IndexAO4 (15.16) is scaled to the current in ScaleAO4 (15.20). Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 199
57600 Baud 4 = 115200 115200 Baud If ToolLinkConfig (16.14) is changed its new value is taken over after the next power up. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 200
Data container 6 (see group description above) Int. Scaling: 1 == 1 Type: SI Volatile: 19.07 Data7 (data container 7) Data container 7 (see group description above) Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 201
Due to the nature of this access method the data are only written to RAM area. So after all parameters have been changed successfully, parameter 16.06 has to be written by value 1 to save the RAM data into Flash area. Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 202
The used torque limit depends also on the converter’s actual limitation situation (e.g. other torque limits, current limits, field weakening). The limit with the smallest value is valid. Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 203
1 == 1 deg Type: SI Volatile: 20.15 ArmAlphaMin (minimum firing angle) Minimum firing angle (α) in degrees. Int. Scaling: 1 == 1 deg Type: SI Volatile: 20.16 — 20.17 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 204
Independent minimum torque limit — in percent of MotNomTorque (4.23) — behind TorqRef2 (2.09). In case TensionOnCmd (61.07) is given IndepTorqMinSPC (20.25) is valid, otherwise the negative side of the limiter is set to -325 %. Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 205
When the armature current is zero the firing pulses are blocked, the contactors are opened, field exciter and fans are stopped. 3 = DynBraking dynamic braking Note: E StopMode (21.04) overrides Off1Mode (21.02) and StopMode (21.03). Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 206
RB and two normally open contacts for C1 and D1. The DC-breaker should be controlled by CurCtrlStart1 (6.03) bit 10. The acknowledge signal can be connected to either MainContAck (10.21) or DCBreakAck (10.23): Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 207
10 == 1 s Type: I Volatile: 22.05 ShapeTime (shape time) Speed reference softening time. This function is bypassed during an emergency stop: Int. Scaling: 100 == 1 s Type: I Volatile: 22.06 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 208
22.10 DecTime2 (deceleration time 2) The time within the drive will decelerate from SpeedScaleAct (2.29) to zero speed. DecTime2 (22.10) can be released with Ramp2Sel (22.11). Int. Scaling: 100 == 1 s Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 209
It can be released by Jog1 (10.17) or MainCtrlWord (7.01) bit 8. The ramp times are set with JogAccTime (22.12) and JogDecTime (22.13). 32767 32767 − Internally limited from: 20000 20000 Int. Scaling: (2.29) Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 210
Positive speed limit for the window control, when the speed error (∆n = n ) is positive. 32767 32767 − Internally limited from: 20000 20000 Int. Scaling: (2.29) Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 211
with: − T = torque reference − KpS = proportional gain [KpS (24.03)] − N = speed reference − N = speed actual − TiS = Integration time [TiS (24.09)] Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 212
24.14 — 24.26 Unused 24.27 KpS2 (2 p-part speed controller) proportional gain of the speed controller can be released by means of Par2Select (24.29). Int. Scaling: 100 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 213
3 = AI3 analog input AI3 4 = AI4 analog input AI4 5 = AI5 analog input AI5 6 = AI6 analog input AI6 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 214
TorqMux (26.05): − binary input = 0 ⇒ speed control (1) − binary input = 1 ⇒ torque control (2) Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 215
Example: With M1NomCur (99.03) = 850 A and ArmOvrCurLev (30.09) = 250 % the drive trips with armature currents > 2125 A. Int. Scaling: 10 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 216
M1OvrSpeed (30.16) at least 20 % higher than the maximum motor speed. 32767 Internally limited from: 20000 The overspeed fault is inactive, if M1OvrSpeed (30.16) is set to zero. Int. Scaling: (2.29) Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 217
Threshold for CurRippleSel (30.18), in percent of M1NomCur (99.03). Typical values when a thyristor is missing: − armature about 300 % − high inductive loads (e.g. excitation) about 90 % Int. Scaling: 100 == 1 % Type: I Volatile: 30.20 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 218
MainsLowVolt [FaultWord1 (9.01) bit 11] will be generated. Int. Scaling: 1 == 1 ms Type: I Volatile: 30.25 — 30.26 Unused Overview local and communication loss: Device Loss control Time out Related fault Related alarm Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 219
FixedSpeed1 (23.02) Note: The time out for ComLossCtrl (30.28) is set by FB TimeOut (30.35) for all R-type fieldbusses. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 220
1 = fault, 0 = no fault, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1 = fault, 0 = no fault, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 221
30°C. WARNING! The model does not protect the motor if it is not properly cooled e.g. due to dust and dirt. Int. Scaling: 10 == 1 s Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 222
The drive trips with F506 M1OverTemp [FaultWord1 (9.01) bit 5] if M1FaultLimTemp (31.07) is exceeded. Output value is Mot1TempMeas (1.22). Note: The unit depends on M1TempSel (31.05). 1 == 1 Ω / 1 Type: SI Int. Scaling: Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 223
34.01 DispParam1Sel (select signal / parameter to be displayed in the DCS Control Panel row 1) Index pointer to the source of the DCS Control Panel first display row [e.g. 101 equals MotSpeedFilt (1.01)]. Int. Scaling: 1 == 1 Type: I Volatile: 34.02 — 34.07 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 224
Index pointer to the source of the PID controller actual input value 1. The format is -xxyy, with: — = negate actual input value 1, xx = group and yy = index [e.g. 101 equals MotSpeedFilt (1.01)]. Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 225
Index pointer to the source of the PID controller reference input value 2. The format is -xxyy, with: — = negate reference input value 2, xx = group and yy = index [e.g. 201 equals SpeedRef2 (2.01)]. Int. Scaling: 1 == 1 Type: SI Volatile: 40.15 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 226
1= release; 0 = block PID controller; Data5 (19.05) bit 2 23 = 19.05Bit3 1= release; 0 = block PID controller; Data5 (19.05) bit 3 Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 227
Attention: Do not change the default values of M1ArmL (43.09) and M1ArmR (43.10)! Changing them will falsify the results of the autotuning. Int. Scaling: 100 == 1 mH Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 228
The controller generates 15 % of motor nominal field current [M1NomFldCur (99.11)] with M1KpFex (44.02) = 3, if the field current error is 5 % of M1NomFldCur (99.11). Int. Scaling: 100 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 229
44.14 FldCurFlux90 (field current at 90% flux) Field current at 90 % flux in percent of M1NomFldCur (99.11). Int. Scaling: 1 == 1 % Type: I Volatile: Group 45: Field converter settings 45.01 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 230
− Set M1SpeedScale (50.01) to maximum speed − Set M1BaseSpeed (99.04) to base speed − Set M1SpeedMax (20.02) / M1SpeedMin (20.01) to ± maximum speed Int. Scaling: 10 == 1 rpm Type: I Volatile: 50.02 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 231
= pulses per revolution — see M1EncPulseNo (50.04) = cycle time of the speed controller, either 3.3 ms or 2.77 ms cycle Int. Scaling: 1 == 1 ms Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 232
− M1TachoVolt1000 (50.13) = 0 V, the tacho gain is measured by means of the speed feedback assistant − M1TachoVolt1000 (50.13) = -1 V, the tacho gain was successfully measured and set by means of the speed feedback assistant Int. Scaling: 10 == 1 V Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 233
1200 Baud 3 = 2400 2400 Baud 4 = 4800 4800 Baud 5 = 9600 9600 Baud, default 6 = 19200 19200 Baud Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 234
PID controller in group 40. Note: The winder program is only running when WiProgCmd (66.01) = Start Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 235
3 = WindCtrlWord according to WindCtrlWord (61.16) bit 3 4 = DI1 1= rewinder; 0 = unwinder 5 — 23 see WriteToSpdChain (61.02) rewind rewind unwind unwind Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 236
3 = WindCtrlWord according to WindCtrlWord (61.16) bit 8 4 = DI1 1= release tension control; 0 = no tension control 5 — 23 see WriteToSpdChain (61.02) Int. Scaling: 1 == 1 Type: C Volatile: 61.08 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 237
WinderMacro (61.01) = IndirectTens or DirectTens. Should be 10 % of SpeedScaleAct (2.29). Int. Scaling: 1 == 1 rpm Type: SI Volatile: 61.15 Unused (details see appendix) Link between WindCtrlWord (61.16), UsedWCW (61.17) and WindStatWord (61.19): Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 238
The winder status word is read only and contains the winder status bits. Name Value Comment B0 — 1 reserved WrittenToSpd all winder block outputs are released and values of the connected ones are written to the speed control chain Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 239
Volatile: Group 62: Diameter adaption Diameter: In most cases, the actual diameter must be calculated from the measured line speed and measured motor speed, because a diameter sensor does not exist: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 240
62.03 DiameterValue (diameter calculation, initial diameter value) Initial diameter of the coil in percent of the maximum diameter. To be set by means of DiameterSetCmd (62.04). Int. Scaling: 100 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 241
1 == 1 Type: I Volatile: 62.11 AdaptKpMin (speed controller p-part adaption, minimum p-part) Proportional gain of the speed controller with minimum diameter (spool). Int. Scaling: 100 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 242
That means more acceleration torque (inertia compensation) is needed. The problem in many applications is that the inertia is not available. Thus, it has to be determined by means of acceleration tests. Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 243
Acceleration torque for the inertia of the winder mechanics in percent of MotNomTorque (4.23). Acceleration trials have to be done with an empty spindle or empty spool. Int. Scaling: 100 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 244
TensRampTime (63.08) TensRampTime (63.08) TensRampHoldCmd (63.09) TensRampHoldCmd (63.09) TensRampHoldCmd (63.09) Pulse Pulse Pulse TensPulseWidth (63.11) TensPulseWidth (63.11) TensPulseWidth (63.11) TensPulseLevel (63.12) TensPulseLevel (63.12) TensPulseLevel (63.12) TensPulseCmd (63.13) TensPulseCmd (63.13) TensPulseCmd (63.13) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 245
Type: I Volatile: 63.08 TensRampTime (tension reference, ramp time) Ramp time of for the tension reference from zero percent tension to 100 % tension. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 246
Most torque is needed with maximum diameter at lowest motor speed. T [Nm] torque F [N] tension D [m] diameter gear ratio (motor / load) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 247
They are non-linear and must be saved in a characteristic curve with supporting points. The friction compensation calculates the torque needed to compensate the losses of the winder mechanics depending on the speed. Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 248
Source (signal/parameter) for the motor speed input of the friction compensation. The format is -xxyy, with: — = negate input, xx = group and yy = index. Default setting of 104 equals MotSpeed (1.04). Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 249
1= release adder 1; 0 = block adder 1 5 — 23 see WriteToSpdChain (61.02) Note: Blocking adder 1 forces its output to zero — Add1 (64.06) = 0. Int. Scaling: 1 == 1 Type: C Volatile: 64.05 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 250
1 == 1 Type: C Volatile: 64.12 Unused 64.13 Add2 (adder 2, output) Output of adder 2 in percent of MotNomTorque (4.23). Int. Scaling: 100 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 251
66.04 WiUserMode (winder program, user mode) 0 = Standard reserved 1 = Expert reserved Int. Scaling: 1 == 1 Type: C Volatile: 66.05 WiPassCode reserved Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 252
Defines the function block which is selected by EditCmd (83.02) = Push or Delete. After a Push or Delete EditBlock (83.03) is automatically set back to 1. Note: To delete all function blocks set EditBlock (83.03) = 17. Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 253
Type: I Volatile: 84.03 LocationCounter (location counter) Location counter for AdapProgCmd (83.01) = SingleStep shows the function block number, which will be executed next. Int. Scaling: 1 == Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 254
To get only a certain bit e.g. RdyRef bit 3 of MainStatWord (8.01) set Block1In3 (84.07) = 801 and Block1Attrib (84.08) = 300h. Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 255
84.74 84.75 86.12 84.76 84.77 84.78 84.79 84.80 84.81 86.13 84.82 84.83 84.84 84.85 84.86 84.87 86.14 84.88 84.89 84.90 84.91 84.92 84.93 86.15 84.94 84.95 84.96 84.97 84.98 84.99 86.16 Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 256
[e.g. 2301 equals SpeedRef (23.01)]. The format is -xxyy, with: — = negate signal/parameter, xx = group and yy = index. Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 257
[e.g. 2301 equals SpeedRef (23.01)]. The format is -xxyy, with: — = negate signal/parameter, xx = group and yy = index. Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 258
Internally used tacho gain tuning. This value should only be written to by: − tacho gain tuning via ServiceMode (99.06) = SpdFbAssist, − M1TachoVolt1000 (50.13) and − parameter download Int. Scaling: 1 == 1 Type: I Volatile: 88.30 Reserved Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 259
Signal / Parameter name 88.31 AnybusModType (last connected serial communication module) Internally used memory for the last attached serial communication module. This value should only be written to by: − the DCS550 firmware and − parameter download Int. Scaling: 1 == 1… -
Page 260
Volatile: 92.09 DsetXplus5Val3 (data set X+5 value 3) Data set 6 value 3 (interval: 3 ms). Default setting of 903 equals FaultWord3 (9.03). Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 261
NormalMode: 0 = None no type code set 1 = S01-0020-05 type code, see table xxx = S02-1000-05 type code, see table The drive’s basic type code: DCS550-AAX-YYYY-ZZ Product family: DCS550 Type: = S0 Standard converter modules… -
Page 262
Torque actual filter time constant for MotTorqFilt (1.07). Is used for the EMF controller and the EMF feed forward. Int. Scaling: 1 == 1 ms Type: I Volatile: 97.21 — 97.24 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 263
Attention: To ensure proper connection and communication of the communication modules with the SDCS-CON-F use the screws included in the scope of delivery. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 264
For faster detection the hardware filter of the digital input in question can be disabled. Disabling the hardware filtering will however reduce the noise immunity of the input. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 265
For faster detection the hardware filter of the digital input in question can be disabled. Disabling the hardware filtering will however reduce the noise immunity of the input. Int. Scaling: 1 == 1 Type: C Volatile: 98.05 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 266
The resolution of the A/D conversion is 12 data bits. Input signal type selection: Each input can be used with a current or voltage signal. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 267
10 = LD FB Config reserved for future use (load fieldbus configuration file) Note: The reference chain is blocked while ServiceMode (99.06) ≠ NormalMode. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 268
Int. Scaling: 1 == 1 Type: C Volatile: 99.09 DeviceName (device name) DeviceName (99.09) is fixed set to DCS550 and cannot be changed. Note: This parameter is only visible if a SDCS-COM-8 is connected. Int. Scaling: 1 == 1 Type: C Volatile: 99.10 NomMainsVolt (nominal AC mains voltage) -
Page 269
2 = SineWave a sine wave is used 3 = Pot1 a constant value set with Pot1 (99.15) is used Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e… -
Page 270: Dcs Control Panel
DCS ControlPanel and control from DCS Control Panel and highlighted in the middle area of the when the Start-up assistant is used . when the Start-up Assistant is used. display. BE_PAN_001_overview_a.ai DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e…
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Page 271
Shaft direction: To change the shaft direction press DIR. Speed reference: To modify the speed reference (only possible if the display in the upper right corner is highlighted) press the UP or DOWN button (the reference changes immediately). DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e… -
Page 272
01 Phys Act Values 02 SPC Signals 03 Ref/Act Values 04 Information EXIT 3. Press UP/DOWN to highlight the appropriate parameter in a group, then press EDIT to enter PAR EDIT mode. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e… -
Page 273
Autotuning speed controller Enter the motor base speed, the basic speed limitations, the speed filter time and follow the instructions of the assistant. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e… -
Page 274
− Select the display format. Set date and time. 1. Press UP/DOWN to highlight CLOCK SET in the MAIN MENU, then press ENTER. 2. Press UP/DOWN to highlight the desired option, then press SEL. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e… -
Page 275
To remove the battery, use a coin to rotate the battery holder on the back of the control panel. The type of the battery is CR2032. Note: The battery is not required for any DCS Control Panel or drive functions, except for the clock. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e… -
Page 276: Fault Tracing
2. single firing pulses are applied in order to extinguish the current as fast as possible, 3. the controllers are frozen, 4. the speed ramp output is updated from the measured speed and Fault tracing 3ADW000379R0501 DCS550 Manual e e…
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Page 277
The synchronization of the firing unit takes typically 300 ms before the current controller is ready. Mains overvoltage The overvoltage level is fixed to 1.3 * NomMainsVolt (99.10). Exceeding this level for more than 10 s and RdyRun = 1 causes F513 MainsOvrVolt. Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 278
After a command to change current direction — see CurRefUsed (3.12) — the opposite current has to be reached before ZeroCurTimeOut (97.19) has been elapsed otherwise the drive trips with F557 ReversalTime [FaultWord4 (9.04) bit 8]. Example: Drive is tripping with F557 ReversalTime [FaultWord4 (9.04) bit 8]: Bridge reversal Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 279: Motor Protection
The thermal model is based on the actual motor current related to motor nominal current and rated ambient temperature. Thus, the thermal model does not directly calculate the temperature of the motor, but it Fault tracing 3ADW000379R0501 DCS550 Manual e e…
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Page 280
The drive is designed to trip if the motor current exceeds 170 % of motor nominal current for more than 60 seconds. Selected tripping base level is 106 % of nominal motor current, thus M1FaultLimLoad (31.04) = 106 %. Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 281
Diagnosis (9.11). Ensure that M1OvrLoadTime (31.11) and M1RecoveryTime (31.12) fit to the overload capability of motor and drive. This must be taken into account during the engineering of the drive system. Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 282
) + abs (I ). By low-pass filtering with 200 ms, CurRippleFilt (1.10) is generated and compared against CurRippleLim (30.19). Current ripple monitor calculation Note: The load influences the error signal CurRippleFilt (1.10). Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 283
EMF FbMonLev (30.15) Motor speed speed feedback tacho polarity monitoring (F522) enabled monitoring (F553) enabled Motor speed_volt_a.dsf Speed FbMonLev (30.14) Speed feedback monitor SpeedFbFltSel (30.17) selects the reaction to a speed feedback problem: Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 284
The polarity of the analog tacho or pulse encoder [depending on M1SpeedFbSell (50.03)] is checked against the EMF. A wrong polarity generates F553 TachPolarity. Tacho range An imminent overflow of the AITacho input generates F554 TachoRange. Check for the right connections (X1:1 to X1:4) on the SDCS-CON-F. Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 285: Display Of Status, Fault Messages And Error Codes
− FaultWord1 (9.01), − FaultWord2 (9.02), − FaultWord3 (9.03), − FaultWord4 (9.04), − UserFaultWord (9.05), − AlarmWord1 (9.06), − AlarmWord2 (9.07), − AlarmWord3 (9.08) and − UserAlarmWord (9.09) Fault tracing 3ADW000379R0501 DCS550 Manual e e…
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Page 286: Fault Signals (F)
− acknowledge the fault with Reset [UsedMCW (7.04) bit 7] via digital input, overriding control system or in Local mode with DCS Control Panel or DWL − depending on the systems condition, generate Run and On commands [UsedMCW (7.04) bit 3 and 0] again Fault tracing 3ADW000379R0501 DCS550 Manual e e…
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Page 287
ParComp F549 ExtFanAck F523 ParMemRead F550 FieldBusCom F528 ReversalTime F557 FwFailure F548 SpeedFb F522 HwFailure F547 TachPolarity F553 I/OBoardLoss F508 TachoRange F554 TypeCode F525 LocalCmdLoss F546 For additional fault messages, see SysFaultWord (9.10). Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 288
− converter fan supply voltage − converter fan direction of rotation − converter fan components − converter cooling air inlet (e.g. filter) − converter cooling air outlet − ambient temperature − inadmissible load cycle Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 289
− connector X12 and X13 on SDCS-CON-F − connector X12 and X13 on SDCS-PIN-F − check if the field circuit has no short circuit or ground fault − In case the On command [UsedMCW (7.04) bit 0] is Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 290
− M1SpeedFbSel (50.03), SpeedFbFltMode (30.36), SpeedFbFltSel (30.17), EMF FbMonLev (30.15), SpeedFbMonLev (30.14) − pulse encoder: encoder itself, alignment, cabling, coupling, power supply (feedback might be too low), mechanical disturbances, jumper S4 on SDCS-CON-F Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 291
− motor stalled (mechanical couplings of the motor) − proper conditions of load − correct field current − parameter settings of group 20 (limits: current and torque limits) F532 532 Motor overspeed: 9.02, always MotOverSpeed Check: bit 15 Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 292
The parameters causing the fault can be identified in Diagnosis (9.11). Check: − parameter setting F550 550 Parameter read: 9.04, always ParMemRead Reading the actual parameter set or a user parameter set bit 1 Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 293
User defined fault by AP 9.04, always bit 13 F604 604 APFault4 User defined fault by AP 9.04, always bit 14 F605 605 APFault5 User defined fault by AP 9.04, always bit 15 Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 294: Alarm Signals (A)
ParUpDwnLoad A135 A235 FieldBusCom A128 A228 RetainInv A133 A233 IllgFieldBus A140 A240 SpeedFb A125 A225 LocalCmdLoss A130 A230 SpeedNotZero A137 A237 SpeedScale A124 A224 M1OverLoad A107 A207 M1OverTemp A106 A206 TachoRange A115 A215 Fault tracing 3ADW000379R0501 DCS550 Manual e e…
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Page 295
− motor fan components − motor cooling air inlet (e.g. filter) − motor cooling air outlet − motor temperature sensors and cabling − ambient temperature − inadmissible load cycle − inputs for temperature sensor on SDCS-CON-F Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 296
If A115 TachoRange comes up for 10 seconds and vanishes again M1OvrSpeed (30.16) has been changed. In this case a new tacho fine tuning has to be done [ServiceMode (99.06) = TachFineTune]. A117 117 Armature current ripple: 9.07, RdyRef = 1 Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 297
Before the first data set is received, only A128 FieldBusCom is active. The reason is to suppress unnecessary faults (the start up of the overriding control is Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 298
− Data1 (19.01) to Data4 (19.04) and − I/O options (see group 98) The situation of invalid retain data occurs, if the auxiliary voltage of the DCS550 is switched off about 2 seconds after power-up (while the retain data sector is being rearranged). Check: −… -
Page 299
A301 301 APAlarm1 User defined alarm by AP 9.08, always bit 11 A302 302 APAlarm2 User defined alarm by AP 9.08, always bit 12 A303 303 APAlarm3 User defined alarm by AP 9.08, always Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 300
DWL bit 13 A304 304 APAlarm4 User defined alarm by AP 9.08, always bit 14 A305 305 APAlarm5 User defined alarm by AP 9.08, always bit 15 A4xx 4xx UserAlarmxx Disappearing user alarm Fault tracing 3ADW000379R0501 DCS550 Manual e e… -
Page 301: Notices
Check: − Change the DCS Control Panel − Change the cable / connector which is used to connect the DCS Control Panel to the SDCS-CON-F − Change the SDCS-CON-F − Change the SDCS-PIN-F Fault tracing 3ADW000379R0501 DCS550 Manual e e…
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Page 302: Appendix A: Quick Start-Up Diagrams
Appendix A: Quick start-up diagrams Drive configuration with reduced components Appendix A: Quick start-up diagrams 3ADW000379R0501 DCS550 Manual e e…
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Page 303
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 F401, F402, F403 KTK 30 Appendix A: Quick start-up diagrams 3ADW000379R0501 DCS550 Manual e e… -
Page 304: I/O Connections
22 V at no Firmware together is maximum160 mA. Fault or load Do not apply any reverse voltages! Alarm * short circuit protected SDCS-PIN-F X96:1 Main 230 V contactor SA_CONF_001_a.ai Appendix A: Quick start-up diagrams 3ADW000379R0501 DCS550 Manual e e…
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Page 305: Appendix B: Firmware Structure Diagrams
Appendix B: Firmware structure diagrams Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e…
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Page 306
Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e… -
Page 307
Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e… -
Page 308
Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e… -
Page 309: Appendix C: Index Of Signals And Parameters
Block1Output AI4 ValScaled Block1Type AI4HighVal Block2Out AI4LowVal Block3Out AI5 Val Block4Out AI5 ValScaled Block5Out AI5HighVal Block6Out AI5LowVal Block7Out Block8Out AI6 Val AI6 ValScaled Block9Out AI6HighVal 85, 195 BreakPoint Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…
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Page 310
157, 282 DO1Index 82, 196 CurRippleLim 217, 282, 290, 296 DO2BitNo CurRippleSel 217, 282, 290, 296 DO2Index CurSel 85, 227 DO3BitNo Data1 135, 151, 200, 298 DO3Index Data10 DO4BitNo Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e… -
Page 311
221, 291, 297 InerCoil 137, 243 FBA PAR REFRESH 89, 91, 96, 99, 105, 106, 233 InerCoilWidth FbMonLev 290, 293, 297 InerDiaActIn Fieldbus1 InerMech 137, 243 Fieldbus15 InerReleaseCmd 137, 244 Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e… -
Page 312
MotTorqFilt 107, 137, 156 M1NomFldCur 268, 282, 284 MotTorqNom 136, 163 M1NomVolt 267, 279 Node address M1OvrLoadTime Node ID 88, 90 M1OvrLoadTime NomMainsVolt 268, 277, 289, 290, 296 Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e… -
Page 313
SpeedStep Ref1Sel 85, 88, 89, 92, 93, 95, 96, 98, 102, 104, SqrWaveIndex 106, 151, 189 SqrWavePeriod Ref2Mux 80, 190 SquareWave Ref2Sel 85, 189 StallSpeed 215, 284, 291 Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e… -
Page 314
132, 139, 140, 151, 234 WinderOnCmd 151, 236 TorqIntegRef TorqLimAct WinderTuning 136, 239, 297 TorqMax WindSpdOffset 132, 237 TorqMaxAll WindStatWord TorqMaxSPC 155, 202 WindUnwindCmd 134, 151, 235 TorqMaxTref WinWidthNeg TorqMin WinWidthPos Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e… -
Page 315
WiPassCode WriteToSpdChain 132, 235 WiProgCmd 132, 151, 251 ZeroCurTimeOut 262, 278, 293 WiUserMode Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e… -
Page 316
DCS family DCS550-S modules – Compact The compact drive for – Robust design – Adaptive and winder program machinery application – High field exciter current … 1,000 A … 610 V 230 … 525 V IP00 DCS800-S modules – Compact The versatile drive for –…
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DCS 500 — page 1
DCS 500 Thyristor Power Converters for DC Drive Systems 25 to 5150 A Operating Instructions DCS 500B / DCF 500B DCP 500B …
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DCS 500 — page 2
How the DCS 500 Documentation System works System Description DCS 50 0B 3ADW000 066 Volume I I D Operating Instructions DCS 50 0B 3ADW000 055 Volume I V D Technica l Data 3ADW000 054 Volume III Description of the converter DCS 500B Operating Instructions (documentation in hand) including in- formation and advise to commission the drive. If three ph …
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DCS 500 — page 3
2002 ABB Automation Products GmbH. All rights reserved. Thyristor Power Converters Series DCS 500B / DCF 500B DCP 500B 25 to 5150 A OPERATING INSTRUCTIONS Code: 3ADW 000 055 R0401 Rev D DCS_OI_E_D.DOC EFFECTIVE: Oct. 30th, 2002 SUPERSEDES:Rev C Sept. 14th, 2001 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 4
DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 5
Safety Instructions DCS 500B / DCP 500B Operating Instructions i Overview This chapter contains safety instructions which must be complied with during installation, operation and maintenance of the power converters series DCS 500B / DCF 500B or DCP 500B . If these in- structions are not complied with, this may result in injuries (perhaps even with …
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DCS 500 — page 6
Safety Instructions ii DCS 500B / DCP 500B Operating Instructions General warning: this symbol warns you of non- electrical risks and dangers which may result in seri- ous or even fatal injury to persons and/or in damage to equipment. Where appropriate, the text printed ad- jacent to this symbol describes how risks of this kind may be avoided. ● …
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DCS 500 — page 7
Safety Instructions DCS 500B / DCP 500B Operating Instructions iii Notes Notes supply information on states requiring particular attention, or indicate that additional information is available on a specific topic. For this purpose, the following symbols are used: CAUTION! Cautions are designed to draw your attention to a particular state of affairs …
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DCS 500 — page 8
Contents iv DCS 500B / DCP 500B Operating Instructions IV A O PERATING I NSTRUCTIONS Safety Instructions Chapter 1 — Introduction How to use this manual …………………………………………………………………………………………… .. 1-1 Contents of this manual …………………………………………………… …
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DCS 500 — page 9
Contents DCS 500B / DCP 500B Operating Instructions v Running the DC- Drive from the CDP31x ……………………………………………………….. 3-15 3.15 Speed Reference Setting for the Drive ……………………………………………………………….. 3-16 Chapter 4 — Signals and Troubleshooting 4.1 Display of status, a …
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DCS 500 — page 10
vi DCS 500B / DCP 500B Operating Instructions 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 11
Chapter 1 — Introduction DCS 500B / DCP 500B Operating Instructions IV A 1 — 1 How to use this manual The purpose of these operating instructions is to provide detailed in- formation on how to start up a thyristor power converter from the DCS 500B or DCP 500B series. Note: If it is not mentioned explicitly all details given in these Operating Instr …
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DCS 500 — page 12
Chapter 1 — Introduction IV A 1 — 2 DCS 500B / DCP 500B Operating Instructions Incoming inspection After opening this package, you should check whether it contains the following items: ● DCS 500B / DCF 500B or DCP 500B thyristor power con- verter in the configuration ordered ● DCS 500B / DCF 500B or DCP 500B publications ● Accessories, includ …
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DCS 500 — page 13
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 1 General notes CAUTION: it is absolutely essential that the applicable accident prevention regulations be observed by the user (in this context, please also read the chapter entitled «Safety Instructions»)! How this chapter is structured For better unde …
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DCS 500 — page 14
Chapter 2 — Start-Up Instructions IV A 2 — 2 DCS 500B / DCP 500B Operating Instructions Phase sequence when connecting to the mains / Potential isolation No special phase sequence required for the main connections U1, V1 and W1! Phase coordination between electronics section and power section not necessary! For potential isolation and for avoiding …
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DCS 500 — page 15
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 3 Symbols for switching the electronics or the power section ON and OFF — Switch ON electronics — Switch ON power X6: 7 ⇒ „1“ signal (K20 in connection example) (input ON / OFF ) — Switch OFF electronics — Switch OFF power X6: 7 ⇒ „0“ signal (K20 in co …
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DCS 500 — page 16
Chapter 2 — Start-Up Instructions IV A 2 — 4 DCS 500B / DCP 500B Operating Instructions Symbol for altering parameters or for establishing new connections Enter at keyboard e.g. 1204 = 10000 Assign the value of 10000 to Parameter 1204 Symbol for displaying parameter values or connections Display Symbol for measuring physical variables Measure 3ADW0 …
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DCS 500 — page 17
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 5 2.1 Preparatory work Check the unit for damage in transit or other damage. Install and wire unit; connect all inputs and outputs required. Proceed in the same way for the field supply unit as well. Check whether protective measures, earthing, screening, etc. hav …
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DCS 500 — page 18
Chapter 2 — Start-Up Instructions IV A 2 — 6 DCS 500B / DCP 500B Operating Instructions 2.2 Scaling intra-unit signals Make sure that the existing electronics supply voltage has been set on the SDCS- POW-1 power supply board as well, using the SW1 switch. If an encoder is being used as the speed feedback device, make sure that the correct supply vo …
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DCS 500 — page 19
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 7 Set this only for units of the DCP 500 series! 517 = Rated power converter current Enter numerical value from rating plate here 518 = 500 V ( fixed! ); rated power converter voltage Enter numerical value 500 V here 519 = Temperature monitoring of power section E …
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DCS 500 — page 20
Chapter 2 — Start-Up Instructions IV A 2 — 8 DCS 500B / DCP 500B Operating Instructions 2.3 Presetting the field supply unit Make sure that existing supply voltages for power section, field supply unit (field ex- citer) and field winding, fan, etc. match the rated data of the components used. Switch ON power. DANGER : System components now energize …
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DCS 500 — page 21
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 9 Only for armature-circuit power converters with SDCS-CON-2 control board & CDP 312 panel! 1201 = 5 Panel display: FEX2/3 AUTOTUNING Activates the field current controller’s auto-tuning function. Action has been completed when NOT ACTIVATED is shown on t …
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DCS 500 — page 22
Chapter 2 — Start-Up Instructions IV A 2 — 10 DCS 500B / DCP 500B Operating Instructions 2.4 Adjusting the current controller Make sure that static current limitation Bridge 1 (2307) and Bridge 2 (2308; with 4Q-unit) have been set to the same value; values of all parameters for current reference limitation must be greater than 20 %; conditions have …
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DCS 500 — page 23
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 11 Drive must not turn! Do not preset an external reference! 1201 = 3 Panel display: ARM. AUTOTUNING Activate the current controller’s auto-tuning function. Start the next two steps within the next 20 seconds! Switch ON power. DANGER : System components now e …
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DCS 500 — page 24
Chapter 2 — Start-Up Instructions IV A 2 — 12 DCS 500B / DCP 500B Operating Instructions 2.5 Speed feedback balancing E.M.F. control active? 2102 = 5 Panel display: EMF SPEED ACT Field weakening mode not selected? 1001 = 0 Panel display: CONSTANT FIELD 2103 = Desired speed / or motor rating plate Scale speed control circuit to maximum speed. 1701 = …
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DCS 500 — page 25
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 13 Only when an encoder (pulse encoder) is being used! 12104 = Content of pulse counter If the shape of the curve corresponds to the diagram below, this means the wiring is correct and the pulses will be correctly evaluated [see also documentation entitled „ Tec …
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DCS 500 — page 26
Chapter 2 — Start-Up Instructions IV A 2 — 14 DCS 500B / DCP 500B Operating Instructions 2.6 Balancing the field supply unit and the e.m.f. controller When matching the field supply unit to the system conditions, differences in the proce- dures adopted must be taken into account; these different procedures result from the op- erating mode used. Onl …
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DCS 500 — page 27
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 15 2.6.2 Field weakening control with setting range < 1 : 1.5 CAUTION: Not p ermi tte d whe n Ch apt er 2 .5 wa s qu it w ith e .m.f . co ntr ol! 1001 = 1 Panel display: EMF, NO FIELD REV Field weakening function activated 1012 = Speed at field weakening point …
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DCS 500 — page 28
Chapter 2 — Start-Up Instructions IV A 2 — 16 DCS 500B / DCP 500B Operating Instructions 2.6.3 Field weakening control with setting range > 1 : 1.5 CAUTION: Not per mitt ed w hen Cha pte r 2.5 was quit wit h e.m .f. c ont rol ! Only when unit is fitted with an SDCS-CON-1 control board! If the field time constant is known, e.g. from the motor dat …
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DCS 500 — page 29
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 17 Switch OFF power! 1201 = 0 Panel display: NOT ACTIVATED 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memory! When unit is fitted either with an SDCS-CON-1 or SDCS-CON-2 control board! 1001 = 1 Panel display: EMF, NO FIELD REV Field weakenin …
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DCS 500 — page 30
Chapter 2 — Start-Up Instructions IV A 2 — 18 DCS 500B / DCP 500B Operating Instructions 12522 = decrease so that motor voltage is 90 %. Flux and thus the field current as well are reduced. How to proceed: 1. decrease 12522 (in steps of 100 at a time) 2. press ACT , read off motor voltage 3. press PAR and correct 12522 if necessary (then continue w …
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DCS 500 — page 31
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 19 Only if analog tacho is used as speed feedback! Switch ON power; start drive. DANGER : System components now energized! 12516 = increase slowly up to 20000 (=100 % speed). Check motor voltage; if value has been set with 501, motor voltage must remain constant, …
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DCS 500 — page 32
Chapter 2 — Start-Up Instructions IV A 2 — 20 DCS 500B / DCP 500B Operating Instructions 2.7 Balancing the speed controller, pl us fine-balancing the e.m.f. and the current controllers 1701 = 11206 Change between POT1 and POT2 activated. Extremely reduce the ramp-up time, depending on the system conditions: 1708 = 0,1 s 1709 = 0,1 s Adjusting the p …
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DCS 500 — page 33
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 21 1204 = 0 1205 = 0 Switch OFF power, thus stopping the drive! 1701 = 11903 501 = Rated motor voltage set in Chapter 2.2. 1012 = Speed at rated motor voltage CAUTION! Please don’t forget! 11202 = SAVE MOT1 SET Save the altered values in the non-volatile memo …
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DCS 500 — page 34
Chapter 2 — Start-Up Instructions IV A 2 — 22 DCS 500B / DCP 500B Operating Instructions 2.9 Presetting the 3-phase field supply unit DCF 50xB This is a new functionality available for the first time with software version S21.232. When commissioning a drive consisting of a DCS converter for the armature supply and a DCF converter for the field plea …
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DCS 500 — page 35
Chapter 2 — Start-Up Instructions DCS 500B / DCP 500B Operating Instructions IV A 2 — 23 alarm or fault indication / reaction, if DCF 506 has triggered 3601 = 15 only at DCF 50 2 B; bridge reversal delayed to app. 50ms 3602 = 15 only at DCF 50 2 B; in worst case bridge change over will take place when time of 3601 has elapsed plus app. 50ms 3603 = …
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DCS 500 — page 36
Chapter 2 — Start-Up Instructions IV A 2 — 24 DCS 500B / DCP 500B Operating Instructions When the display shows NOT ACTIVATED (action correctly completed): Stop drive Switch OFF power! In case the autotuning failed: 1201 = 4 Panel display: ARM. MAN. TUNING ARM.MAN_TUNING, if the FEX2/3 autotuning failed; activate the reference via pa- rameter 11209 …
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DCS 500 — page 37
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 1 3.1 Overview The Control and Display Panel [Control Panel] is used for parame- ter setting, for feedback value measuring and for drive control with series DCS 500B / DCF 500B and DCP 500B thyristor power con- verters. This device is available in diff …
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DCS 500 — page 38
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 2 DCS 500B / DCP 500B Operating Instructions 3.2 Start Mode Note: The CDP 31x can be connected to the drive without dis- connecting the auxiliary power ! When connected and power is applied to the electronics, the dis- play of the CDP 31x shows: — software version of the Control Panel — ID numb …
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DCS 500 — page 39
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 3 3.3 Panel Functions The CDP 31x has four different keypad modes: • Actual Signal Display Mode (ACT) • Parameter Mode (PAR) • Function Mode (FUNC) • Drive Mode (DRIVE) for further extensions Actual Signal Display Mode ACT This keypad mode will …
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DCS 500 — page 40
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 4 DCS 500B / DCP 500B Operating Instructions Parameter Mode PA R The Parameter Mode is used for: — change the structure in the firmware — show signals and their actual status — show and change values of parameters, if they are not write-protected. When the Parameter mode is entered parameter 10 …
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DCS 500 — page 41
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 5 Drive Mode DR I VE Drive mode is used to check the configuration. The display will show the type and ID-number of the drive to whom the CDP 31x is connected to. DCS5 00 ID-N UMBER 0 TOTA L 1 DRIVE S Device typ e Th e ID -num be r Tot al num ber of dr …
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DCS 500 — page 42
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 6 DCS 500B / DCP 500B Operating Instructions Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 0 0 17 RAMP GENERATOR 01 RAMP . [IN] 119.03 2. To select another group. While holding the key down, only the group number and name is displa …
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DCS 500 — page 43
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 7 3.5 Saving of the Parameters to backup memory Step Function Press key Display after key is pressed 1. To enter the Parameter Mode Selection PAR 0 L 0.0 rpm 0 0 2 A NALOG OU TPUTS 05 AO2. [ IN] 105.01 2. Select group 112. While holding the arrow down, …
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DCS 500 — page 44
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 8 DCS 500B / DCP 500B Operating Instructions 3.6 FAULT RESETTING (RESET) FAULT resetting and EMERGENCY STOP resetting (RESET) can only be performed via the CDP 31x if LOCAL is active. If drive is in REMOTE, please check whether LOCAL is a critical condition. If not activate LOCAL, reset the fau …
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DCS 500 — page 45
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 9 3.8 Fault History Display Up to 100 faults are stored time related and displayed together with the time they appeared after electronics supply switched on. Step Function Press key Display after key is pressed 1. To enter the Actual Signal Display Mod …
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DCS 500 — page 46
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 10 DCS 500B / DCP 500B Operating Instructions 3.9 Uploading and Downloading of Pa rameters (UPLOAD/DOWNLOAD) CAUTION! The drive must be in standstill condition with given STOP command (controllers blocked, power section disconnected from the network) when UPLOAD/ DOWNLOAD function is selected. …
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DCS 500 — page 47
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 11 Depending on the drive´s condition and the status of the commis- sioning, UPLOAD has to take place before DOWNLOAD , otherwise a warning may be displayed: **WA RNIN G* * NOT UPLOADED DOWNLOADING NOT POSSIBLE The drive must be in stopped state durin …
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DCS 500 — page 48
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 12 DCS 500B / DCP 500B Operating Instructions 3.10 Setting of the Display Contrast Step Function Press key Display after key is pressed 1. To enter the Function Mode . FUNC 0 L 0.0 rpm 00 UPLOAD <= <= DOWNLOAD => => CONTRAST 7 2. To select a function. 0 L 0.0 rpm 00 UPLOAD <= < …
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DCS 500 — page 49
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 13 3.12 Selecting output pins Note for CDP 310 / CDP 311: Newly selected actual signals will be used for display until the elec- tronics power supply is switched OFF. Note for CDP 312: If there is a need for permanent display of the newly selected pin …
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DCS 500 — page 50
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 14 DCS 500B / DCP 500B Operating Instructions 3.13 Drive Mode Display of the ID-number for the Drive and for the Control Panel CDP 31x as well as display of the status (Status Display) Step Function Press key Display after key is pressed 1. To enter the Drive Mode DRIVE DCS500 ID-NUMBER 0 TOTAL …
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DCS 500 — page 51
Chapter 3 — Handling of Control Panel CDP 31x DCS 500B / DCP 500B Operating Instructions IV A 3 — 15 3.14 Running the Drive Operational Com- mand Keys Operational commands can be given from the Control Panel CDP31x every time when the status row is displayed. Operational commands include START and STOP of the the drive, controlling the main contact …
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DCS 500 — page 52
Chapter 3 — Handling of Control Panel CDP 31x IV A 3 — 16 DCS 500B / DCP 500B Operating Instructions 3.15 Speed Reference Setting for the Drive Step Function Press key Display after key is pressed 1. Press one of these keys to get the status row displayed. ACT PAR FUNC 0 L 0.0 rpm 0 0 SPEED A C 0.0 rp m CONV CU R 0 A U ARM A C 0 V _ 2. To enter the …
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DCS 500 — page 53
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 1 4.1 Display of status, alarm and fault signals Categories of signals and possibilities of display The signals (messages) to be available for thyristor power con- verters series DCS 500B / DCF 500B or DCP 500 are subdivided into five categories: General mes …
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DCS 500 — page 54
Chapter 4 — Signals and Troubleshooting IV A 4 — 2 DCS 500B / DCP 500B Operating Instructions 4.2 General messages The general messages will only be shown on the seven segment display of the control board SDCS-CON-x. Code seven segm. display Text on LCD of control panel CDP 31x Definition – Remark 8 Not available Program is not running – (1) . …
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DCS 500 — page 55
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 3 4.4 Fault Signals (F) The fault signals will be shown on the seven segment display of the control board SDCS-CON-x as codes F . . as well as on the LCD of the control panel CDP 31x as clear text. All fault signals — with the exception of F 17 , F 18 and F …
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DCS 500 — page 56
Chapter 4 — Signals and Troubleshooting IV A 4 — 4 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 3 Conv.fan curr.fault Current converter fan not within limits The current of the converter´s cooling fan is measured via the option b …
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DCS 500 — page 57
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 5 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 8 Current rise fault Actual current changed faster than allowed The rate of current change is monitored. Check: — Setting of current r …
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DCS 500 — page 58
Chapter 4 — Signals and Troubleshooting IV A 4 — 6 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 20 Local & discon- nected No communication between CDP 31x/CMT and DCS 500B / DCF 500B or DCP 500B in lo- cal control mode (LOCAL) …
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DCS 500 — page 59
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 7 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 28 Armature over- voltage Armature (DC circuit) overvoltage Check: — Setting of param. [ P 511 ] suitable for the system configuration …
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DCS 500 — page 60
Chapter 4 — Signals and Troubleshooting IV A 4 — 8 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 34 Arm. curent ripple Armature current ripple One or several thyristors carry no current. Check: — Current feedback with oscilloscope …
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DCS 500 — page 61
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 9 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark field weakening range too big / threshold too high Check: — Do selection parameters match the field exciter (field supply)? — Field exci …
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DCS 500 — page 62
Chapter 4 — Signals and Troubleshooting IV A 4 — 10 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 44 I/O-Board not found Missing input/output (I/O-) boards IOB1/2x/3/IOE1 The existance of the boards had been recog- nized by the sof …
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DCS 500 — page 63
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 11 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Action Status signal (FAULT_WORD_1/2) Remark F 65 Reversal Fault Reversal of direction of current is not O.K. The reversal of the direction of current was not correct. Check: — Ext …
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DCS 500 — page 64
Chapter 4 — Signals and Troubleshooting IV A 4 — 12 DCS 500B / DCP 500B Operating Instructions 4.5 Alarm Signals (A) The alarm signals will be shown on the seven segment display of the control board SDCS-CON-x as codes A . . as well as on the LCD of the control panel CDP 31x as plain text. Alarm signals will only be displayed, if there is no fault …
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DCS 500 — page 65
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 13 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 108 RAM-backup failed Alarm No Battery Backup Function for RAM Capacitor for RAM backup has discharged (perhaps unit has be …
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DCS 500 — page 66
Chapter 4 — Signals and Troubleshooting IV A 4 — 14 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 127 Ext. FAN ack.alarm Alarm No Acknowledge from External FAN (of Motor) Check: — See Fault Code F 40. 11104 bit 15 A 128 P …
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DCS 500 — page 67
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 15 Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 134 Backup not allowed Alarm Change of Parameter Set not allowed Signal will appear when an attempt has been made to change …
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DCS 500 — page 68
Chapter 4 — Signals and Troubleshooting IV A 4 — 16 DCS 500B / DCP 500B Operating Instructions Code seven segm. display Text on LCD of control panel CDP 31x Definition / Possible source Signal number (ALARM_WORD _1/2) Remark A 143 Macro change failed Alarm Change from Macro x to Macro y has failed At Macro x, macro-specific links or function blocks …
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DCS 500 — page 69
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 17 4.6 Status Signals The status of drive functions (autotuning of controllers; saving val- ues) is shown by status signals named 11201 and 11202. The status of the first and / or the second field exciter, the torque control sequencing and the current contro …
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DCS 500 — page 70
Chapter 4 — Signals and Troubleshooting IV A 4 — 18 DCS 500B / DCP 500B Operating Instructions Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 11201 — —- Gives feedback status information when the DRIVEMODE parameter (1201) was used to start the drive function 3, 5 or 6 (autotuning). 50 …
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DCS 500 — page 71
Chapter 4 — Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions IV A 4 — 19 Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 6 READ APPL BLOCKS Load application; if additional function blocks are ac- tivated and saved via SAVE MOTx SET and modified afterwards without savi …
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DCS 500 — page 72
Chapter 4 — Signals and Troubleshooting IV A 4 — 20 DCS 500B / DCP 500B Operating Instructions Para- meter Code / bit Text on LCD of con- trol panel CDP 31x Definition / explication of the signal Remark 12 (FIELD2_CURR_MIN_L) 1 = motor 2 field current above min level 11204 — —- TC_STATUS : Status of the torque control sequencing 00 (RDY ON) 1 = …
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DCS 500 — page 73
Appendix A — Connection diagrams DCS 500B / DCP 500B Operating Instructions IV A A — 1 Connection diagram 1 For detailed information see System description DCS 500B / DCF 500B . IN3 OUT3 IN1 OUT1 V5 V6 V1 V2 X96: DO8 12 X 9 9 : 12 X 2 : 4 5 X 2 : 1 2 3 U1 W1 V1 PE K1 K20 K21 K20 K1 X96:1 X96 :2 L1 L2 L 3 400V 50 Hz F1 F3 M ~ K21 X33 C 1 D 1 AI TAC …
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DCS 500 — page 74
Appendix A — Connection diagrams IV A A — 2 DCS 500B / DCP 500B Operating Instructions Connection diagram 2 For detailed information see System description DCS 500B / DCF 500B . IN3 OUT3 IN1 OUT1 V5 V6 V1 V2 X96: DO8 12 X 9 9 : 12 X 2 : 4 5 X 2 : 1 2 3 U1 W1 V1 PE K1 F6 K20 K21 K20 K3 K1 X96: 1 X96 :2 L1 L2 L3 F1 F3 K3 13 24 M ~ T3 F2 3 4 1 2 T2 69 …
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DCS 500 — page 75
Appendix A — Connection diagrams DCS 500B / DCP 500B Operating Instructions IV A A — 3 3ADW000055R0401_DCS500B_Operating Instruction_e_d …
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DCS 500 — page 76
ABB Automation Products GmbH Postfach 1180 Lampertheim • GERMANY Tel: +49 (0) 62 06-5 03-0 Fax: + 49 (0) 62 06-5 03-6 09 www.abb.com/dc *055R0401A2440000* *055R0401A2440000* Ident. No.: 3ADW 000 055 R0401 Rev D 09_01 …
Устройство:
DCS 500
Производитель: DCS
Размер: 1,34 MB
Добавлено: 2014-07-05
Количество страниц: 76
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