6ct руководство cummins

Cummins 6CT8.3-G2 Service Manual
Size: 307Mb
Language: English
Format: html
Type: Service Manual
Troubleshooting and Repair Manual C Series Engines
Bulletin Number 3666003-02

front
(3666003-titlepage) Titlepage
(tr-frwd) Foreword

Section i — Introduction
(99-204-002-tr) About the Manual
(99-204-003-tr) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-tr) General Safety Instructions
(99-204-007-tr) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E — Engine Identification
(41-100-001-tr) Engine Identification
(41-100-002-tr) Engine Diagrams

Section F — Familiarization
(41-000-999) Complete Engine — Overview
(41-001-999) Cylinder Block — Overview
(41-002-999) Cylinder Head — Overview
(41-004-999) Cam Followers/Tappets — Overview
(41-005-999) Fuel System — Overview
(41-200-001-tr) Flow Diagram, Fuel System
(41-007-999-tr) Lubricating Oil System — Overview
(41-200-002-tr) Flow Diagram, Lubricating Oil System
(41-008-999) Cooling System — Overview
(41-200-003-tr) Flow Diagram, Cooling System
(41-010-999) Air Intake System — Overview
(41-200-004-tr) Flow Diagram, Air Intake System
(41-011-999) Exhaust System — Overview
(41-200-005-tr) Flow Diagram, Exhaust System
(41-012-999) Compressed Air System — Overview
(41-200-006-tr) Flow Diagram, Compressed Air System
(41-013-999) Electrical Equipment — Overview
(41-200-007) Electronic Wiring Diagrams
(41-014-999) Engine Testing — Overview

Section TS — Troubleshooting Symptoms
(99-t00-001-tr) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptom Charts
(3666003-t004-tr) Air Compressor Air Pressure Rises Slowly
(3666003-t005-tr) Air Compressor Cycles Frequently
(3666003-t006-tr) Air Compressor Noise is Excessive
(3666003-t007-tr) Air Compressor Pumping Excess Lubricating Oil into the Air System
(3666003-t008-tr) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(3666003-t009-tr) Air Compressor Will Not Pump Air
(3666003-t010-tr) Air Compressor Will Not Stop Pumping
(3666003-t013-tr) Alternator Not Charging or Insufficient Charging
(3666003-t014-tr) Alternator Overcharging
(3666003-t018-tr) Coolant Contamination
(3666003-t019-tr) Coolant Loss
(3666003-t022-tr) Coolant Temperature Above Normal — Gradual Overheat
(3666003-t023-tr) Coolant Temperature is Above Normal — Sudden Overheat
(3666003-t024-tr) Coolant Temperature is Below Normal
(3666003-t025-tr) Coolant in the Lubricating Oil
(3666003-t026-156-tr) Coolant Temperature Above Normal — Sea Water Coolant System
(3666003-t027-tr) Crankcase Gases (Blowby) Excessive
(3666003-t033-tr) Engine Acceleration or Response Poor
(3666003-t043-tr) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666003-t044-tr) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(3666003-t047-tr) Engine Noise Excessive
(3666003-t048-tr) Engine Noise Excessive — Combustion Knocks
(3666003-t049-tr) Engine Noise Excessive — Connecting Rod
(3666003-t050-tr) Engine Noise Excessive — Main Bearing
(3666003-t051-tr) Engine Noise Excessive — Piston
(3666003-t052-tr) Engine Noise Excessive — Turbocharger
(3666003-t057-tr) Engine Power Output Low
(3666003-t061-tr) Engine Runs Rough at Idle
(3666003-t062-tr) Engine Runs Rough or Misfires
(3666003-t066-tr) Engine Speed Surges at Low or High Idle
(3666003-t072-tr) Engine Starts But Will Not Keep Running
(3666003-t075-tr) Engine Vibration Excessive
(3666003-t076-tr) Engine Will Not Crank or Cranks Slowly
(3666003-t080-tr) Engine Will Not Reach Rated Speed (RPM)
(3666003-t081-tr) Engine Will Not Shut Off
(3666003-t081-001-tr) Excessive Noise
(3666003-t087-tr) Fuel Consumption Excessive
(3666003-t091-5-tr) Fuel Knock
(3666003-t092-tr) Fuel in Lubricating Oil
(3666003-t093-tr) Fuel or Lubricating Oil Leaking From Exhaust Manifold
(3666003-t096-tr) Intake Manifold Air Temperature Above Specification
(3666003-t097-25-tr) Intake Manifold Air Heater System Malfunctioning
(3666003-t102-tr) Lubricating Oil Consumption Excessive
(3666003-t104-tr) Lubricating Oil Pressure High
(3666003-t105-tr) Lubricating Oil Pressure Low
(3666003-t106-tr) Lubricating Oil Sludge in the Crankcase Excessive
(3666003-t107-tr) Lubricating Oil Temperature Above Specification
(3666003-t108-tr) Lubricating or Transmission Oil in the Coolant
(3666003-t116-tr) Smoke, Black-Excessive
(3666003-t118-tr) Smoke, White-Excessive
(41-t00-004) Troubleshooting Overview

Section 0 — Complete Engine — Group 00
(41-022-001_00) Service Tools
(41-000-001) Engine Removal
(41-000-002) Engine Installation

Section 1 — Cylinder Block — Group 01
(41-022-001_01) Service Tools
(100-001-005) Bearings, Connecting Rod
(100-001-006) Bearings, Main
(41-001-008) Camshaft
(41-001-010) Camshaft Bushings
(100-001-013) Camshaft Gear (Camshaft Removed)
(100-001-014) Connecting Rod
(41-001-016) Crankshaft
(100-001-018) Crankshaft Gear, Front (Crankshaft Installed)
(100-001-023-tr) Crankshaft Seal, Front
(100-001-024) Crankshaft Seal, Rear
(100-001-025) Crankshaft Wear Sleeve, Front
(41-001-026) Cylinder Block
(100-001-028) Cylinder Liner
(100-001-031-tr) Gear Cover, Front
(41-001-033) Gear Housing, Front
(100-001-043) Piston
(100-001-047) Piston Rings
(41-001-049) Timing Pin Housing
(100-001-052) Vibration Damper, Viscous
(41-001-054) Piston and Connecting Rod Assembly
(100-001-057) Engine Dataplate
(100-001-067-tr) Crankshaft Wear Sleeve, Rear
(100-001-089) Block Stiffener Plate

Section 2 — Cylinder Head — Group 02
(41-022-001_02) Service Tools
(41-002-004-tr) Cylinder Head
(41-002-016) Valve Guide Seal, Cylinder Head
(41-002-017) Valve Guide, Cylinder Head
(41-002-019) Valve Seat Insert, Cylinder Head
(41-002-020) Valve, Cylinder Head
(41-002-021) Cylinder Head Gasket
(41-002-022) Injector Protrusion

Section 3 — Rocker Levers — Group 03
(41-022-001_03) Service Tools
(41-003-004) Overhead Set
(100-003-008) Rocker Lever
(100-003-011) Rocker Lever Cover
(100-003-018) Crankcase Breather Tube

Section 4 — Cam Followers/Tappets — Group 04
(41-022-001_04) Service Tools
(100-004-014) Push Rods or Tubes
(100-004-015) Tappet

Section 5 — Fuel System — Group 05
(41-022-001_05) Service Tools
(41-005-001) AFC Assembly
(41-005-008) Engine Fuel Heater, Electric
(41-005-012) Fuel Injection Pumps, In-Line
(41-005-013) Fuel Injection Pump, In-Line, Spill Port Timing
(41-005-018) Fuel Pump Control Lever and Spring
(41-005-029) Fuel Pump Idle Speed
(41-005-043) Fuel Shutoff Valve
(41-005-045) Fuel Lift Pump

Section 6 — Injectors and Fuel Lines — Group 06
(41-006-001) AFC Air Tube
(41-006-003) Air in Fuel
(41-006-012) Fuel Drain Line Restriction
(41-006-013) Fuel Drain Lines
(41-006-015-tr) Fuel Filter (Spin-On Type)
(41-006-020) Fuel Inlet Restriction
(41-006-021-tr) Fuel Manifold (Drain)
(41-006-024) Fuel Supply Lines
(41-006-026) Injector
(41-006-044) Fuel Return Overflow Valve
(41-006-051) Injector Supply Lines (High Pressure)

Section 7 — Lubricating Oil System — Group 07
(41-022-001_07) Service Tools
(100-007-001) Engine Oil Heater
(100-007-003) Lubricating Oil Cooler
(100-007-009) Lubricating Oil Dipstick
(100-007-011) Lubricating Oil Dipstick Tube
(41-007-013-tr) Lubricating Oil Filter (Spin-On)
(41-007-024) Lubricating Oil Leaks
(100-007-025) Lubricating Oil Pan
(100-007-029) Lubricating Oil Pressure Regulator (Main Rifle)
(100-007-031) Lubricating Oil Pump
(100-007-035) Lubricating Oil Suction Tube (Block-Mounted)
(100-007-037) Lubricating Oil System
(41-007-039) Lubricating Oil Thermostat
(41-007-051) Lubricating Oil Analysis

Section 8 — Cooling System — Group 08
(41-022-001_08) Service Tools
(100-008-002) Drive Belt, Cooling Fan
(100-008-006) Coolant Filter
(100-008-007) Coolant Filter Head
(41-008-009) Coolant Filter Valve
(100-008-013) Coolant Thermostat
(41-008-014) Coolant Thermostat Housing
(41-008-017) Coolant Vent Lines
(100-008-018-tr) Cooling System
(100-008-019-tr) Cooling System — Air or Combustion Gas Test
(41-008-023) Engine Coolant Heater
(41-008-030) Fan Drive Idler Pulley Assembly
(41-008-036) Fan Hub, Belt Driven
(100-008-038) Fan Shroud Assembly
(100-008-039) Fan Spacer and Pulley
(99-008-040) Fan, Cooling
(100-008-042) Radiator
(99-008-045) Radiator Hoses
(100-008-047) Radiator Pressure Cap
(41-008-057) Sea Water Pump
(41-008-060) Supplemental Coolant Additive (SCA)
(100-008-062-tr) Water Pump
(99-008-067) Sea Water Strainer
(100-008-080) Belt Tensioner, Automatic (Water Pump)
(41-008-103) Sea Water System Diagnostics
(99-008-104) Sea Water Hoses

Section 10 — Air Intake System — Group 10
(41-022-001_10) Service Tools
(41-010-002) Aftercooler Assembly
(100-010-019) Air Crossover
(41-010-023) Air Intake Manifold
(41-010-024) Air Leaks, Air Intake and Exhaust Systems
(100-010-027-tr) Charge-Air Cooler
(100-010-031) Air Intake Restriction
(41-010-033-tr) Turbocharger
(41-010-038) Turbocharger Axial Clearance
(100-010-045) Turbocharger Oil Drain Line
(100-010-046) Turbocharger Oil Supply Line
(41-010-047) Turbocharger Radial Bearing Clearance
(41-010-050) Turbocharger Wastegate Actuator
(41-010-057) Intake Manifold Pressure
(100-010-122) Intake Manifold Air Heater Wiring Harness
(100-010-123) Intake Manifold Air Heater Temperature Sensor
(100-010-124) Intake Manifold Air Heater Element
(100-010-125) Intake Manifold Air Heater Control Module
(100-010-126) Intake Manifold Air Heater Solenoid Switch
(100-010-127) Intake Manifold Air Heater Speed Sensor

Section 11 — Exhaust System — Group 11
(41-011-007-tr) Exhaust Manifold, Dry
(41-011-009) Exhaust Restriction

Section 12 — Compressed Air System — Group 12
(41-012-003) Air Compressor Carbon Buildup
(100-012-014-tr) Air Compressor
(41-012-017) Air Governor (Air Compressor Will Not Pump)
(41-012-018) Air Governor (Air Compressor Pumps Continuously)
(41-012-019) Air Leaks, Compressed Air System

Section 13 — Electrical Equipment — Group 13
(41-022-001_13) Service Tools
(100-013-001) Alternator
(100-013-003) Alternator Bracket
(100-013-006) Alternator Pulley
(99-013-007) Batteries
(99-013-009) Battery Cables and Connections
(100-013-017) Starter Magnetic Switch
(100-013-018) Starter Switch
(100-013-019) Starter Solenoid
(100-013-020) Starting Motor
(41-013-023) Charging System Indicator

Section 14 — Engine Testing — Group 14
(41-022-001_14) Service Tools
(100-014-002) Engine Testing (Chassis Dynamometer)
(41-014-003) Engine Run-in (Chassis Dynamometer)
(41-014-004) Engine Run-in (Without Dynamometer)
(41-014-006) Engine Run-in (Engine Dynamometer
(100-014-010) Crankcase Blowby, Measure
(41-014-012) Engine Compression

Section 16 — Mounting Adaptations — Group 16
(41-022-001_16) Service Tools
(100-016-005) Flywheel
(100-016-006) Flywheel Housing
(100-016-007) Flywheel Housing, REPTO
(100-016-008) Flywheel Ring Gear
(100-016-010) Engine Mounts
(00-016-025) Propeller Shaft
(00-016-026) Marine Vibration Isolator

Section 17 — Miscellaneous — Group 17
(100-017-002) Cup Plug
(100-017-007) Pipe Plug
(100-017-011) Straight Thread Plug

Section 21 — Main Power Generator — Group 21
(41-021-009) Generator, Main

Section L — Service Literature
(41-205-001-tr) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog

Section V — Specifications
(41-018-015-tr) General Engine
(41-018-016-tr) Fuel System
(41-018-017-tr) Lubricating Oil System
(41-018-018-tr) Cooling System
(41-018-019-tr) Air Intake System
(41-018-020-tr) Exhaust System
(41-018-021-tr) Electrical System
(41-018-022) Compressed Air System
(41-018-023) Engine Testing
(99-018-005) Drive Belt Tension
(99-018-009) Capscrew Markings and Torque Values
(99-018-010) Fraction, Decimal, Millimeter Conversions
(99-018-011) Newton-Meter to Foot-Pound Conversions
(99-018-012) Pipe Plug Torque Values
(99-018-013) Tap-Drill Chart — U.S. Customary and Metric
(99-018-014) Weights and Measures — Conversion Factors

back
(3666003-history) History
(3666003-backcover) Backcover